wheel JAGUAR XFR 2010 1.G Workshop Manual
[x] Cancel search | Manufacturer: JAGUAR, Model Year: 2010, Model line: XFR, Model: JAGUAR XFR 2010 1.GPages: 3039, PDF Size: 58.49 MB
Page 2754 of 3039
NOTE: The illustration may indicate either hand of the service panel, the opposite hand will be similar.
Item Description 1 Front bumper cover 2 Front bumper 3 Front fender 4 Hood 5 Hood hinge 6 Hood latch panel 7 Hood latch panel mounting bracket 8 Front fender support bracket 9 Fender apron panel front extension 10 Fender mounting plate 11 Hood strut mounting bracket 12 Front wheelhouse section 13 Front bumper mounting 14 Front side member 15 Front side member section 16 Front side member closing panel 17 Front side member closing panel section 18 Front side member & suspension top mount assembly 19 Fender apron panel 20 Fender apron panel front section 21 Fender apron panel closing panel Time schedules, front end
The following information shows the total time taken to replace single panels and complete assemblies. This time includes
removal of Mechanical, Electrical and Trim, (MET), items, plus paint times based on Metallic Clear Over Base Paint, (blends to
adjacent panels are not included).
The times shown were generated by Thatcham, (the Motor Insurance Repair Research Centre), and are to be used as a guide
only.
Single panel times
Panel Description Hours Hood 7.4 Front bumper cover 7.8 Front fender L/H 8.9 Front Fender R/H 9.1 Hood latch panel 6.6 Instrument panel console remove and install 5.3 Engine and suspension assembly remove and install 9.3 Combination panel replacement times
The following panel combination times show the total time to remove/install body panels, MET items and paint times based on
Metallic Clear Over Base Paint process, (blends to adjacent panels are not included).
Combination panel times
Panel Description Hours Hood Hood hinge L/H and R/H Front bumper cover Front bumper Front fender Hood latch panel Hood latch panel mounting bracket Front fender support bracket Total Time L/H 23.5
R/H 23.6 Combination panel times
Panel Description Hours Hood Hood hinge L/H and R/H Front bumper cover Front bumper Front fender L/H and R/H Hood latch panel Hood latch panel mounting bracket L/H and R/H Front fender support bracket L/H and R/H Total Time 26.8 www.JagDocs.com
Page 2755 of 3039
Hood Hood hinge L/H and R/H Front bumper cover Front bumper Front fender Hood latch panel Front fender support bracket Fender apron panel Fender apron panel closing panel Front side member & suspension top mount assembly Fender mounting plate Front fender lower mounting Engine and suspension assembly remove and install Instrument panel console remove and install Total Time L/H 44.3
R/H 44.5 Combination panel times
Panel Description Hours Hood Hood hinge L/H and R/H Front bumper cover Front bumper Front fender L/H and R/H Hood latch panel Front fender support bracket L/H and R/H Fender apron panel L/H and R/H Fender apron panel closing panel L/H and R/H Front side member & suspension top mount assembly L/H and R/H Fender mounting plate L/H and R/H Front fender lower mounting L/H and R/H Engine and suspension assembly remove and install Instrument panel console remove and install Total Time 57.6 Combination panel times
Panel Description Hours Hood Hood hinge L/H and R/H Front bumper cover Front bumper Front fender Hood latch panel Front fender support bracket Front bumper mounting Front side member section Front side member closing panel section Total Time L/H 28.0
R/H 28.1 Combination panel times
Panel Description Hours Hood Hood hinge L/H and R/H Front bumper cover Front bumper Front fender Hood latch panel Front fender support bracket Front fender support bracket mounting Front fender lower mounting Front bumper mounting Front side member Front side member closing panel Front wheelhouse section Engine and suspension assembly remove and install Total Time L/H 37.6
R/H 37.4
Page 2784 of 3039
Front End Sheet Metal Repairs - Front Side Member
Removal and Installation
Removal Published: 11-May-2011
1. NOTE: The front side member is manufactured from High
Strength Low Alloy Steel, 350MPa, (HSLA350).
The front side member is serviced as a separate weld-on
panel, which includes the hood latch panel mounting
bracket. This method is to install a "long" section of the
service panel.
2. In this procedure, make sure that the vehicle is correctly aligned, it must
be placed on an approved alignment jig.
3. The front side member is replaced in conjunction with:
Front bumper cover
Front bumper
Front bumper mounting
Hood
Hood latch panel
Front fender support bracket
Front fender support bracket mounting
Front wheelhouse section
Front side member closing panel
Engine, transmission / transaxle, front subframe and front
suspension, as an assembly
4. For additional information relating to this repair procedure please see
the following:
For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
5. Remove the hood.
For additional information, refer to: Hood (501-02 Front End Body Panels, Removal and Installation).
6. Remove the front wheelhouse section.
For additional information, refer to: Front Wheelhouse Section (501-27 Front End Sheet Metal Repairs, Removal and Installation).
7. Remove the engine, transmission / transaxle, front subframe and front
suspension, as an assembly.
For additional information, refer to: Engine (303-01A, Removal) /
Engine (303-01B Engine - V6 3.0L Petrol, Removal) / Engine (303-01D, Removal) /
Engine (303-01E, Removal) /
Transmission - 2.7L Diesel (307-01, Removal) /
Transmission - TDV6 3.0L Diesel (307-01B Automatic Transmission/Transaxle - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L
Petrol, Removal) / www.JagDocs.com
Page 2807 of 3039
Published: 11-May-2011
Front End Sheet Metal Repairs - Front Side Member Closing Panel
Removal and Installation
Removal
1. NOTE: The front side member closing panel is
manufactured from High Strength Low Alloy Steel, 350MPa,
(HSLA350).
The front side member closing panel is serviced as a
separate weld-on panel.
2. In this procedure, to ensure the vehicle is correctly aligned, it must be
placed on an approved alignment jig.
3. The front side member closing panel is replaced in conjunction with:
Front bumper cover
Front bumper
Front bumper mounting
Hood
Hood latch panel
Front fender support bracket
Front fender support bracket mounting
Front wheelhouse section
Front side member
Engine, transmission / transaxle, front subframe and front
suspension, as an assembly
4. For additional information relating to this repair procedure please see
the following:
For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
5. NOTE: This procedure assumes that if the front side member closing
panel is damaged, the front side member will also be damaged.
Therefore, the replacement procedure for the front side member closing
panel is combined within the front side member procedure.
Remove the front side member.
For additional information, refer to: Front Side Member (501-27 Front End Sheet Metal Repairs, Removal and Installation).
Installation
1. The installation of associated panels and components is the reversal of
removal procedure.
Page 2816 of 3039
Front End Sheet Metal Repairs - Front Wheelhouse Section
Removal and Installation
Removal Published: 11-May-2011
1. NOTES:
The left hand service panel is illustrated.
The front wheelhouse section is manufactured from
mild steel.
The front wheelhouse section is serviced as a separate
weld-on panel, the left-hand is serviced less the weld-on
air cleaner mounting bracket. It is also serviced on the front
side member and suspension top mount assembly, the
left-hand assembly includes the air cleaner mounting
bracket.
2. The front wheelhouse section is replaced in conjunction with:
Front bumper cover
Front fender
Hood latch panel
Front fender support bracket
3. For additional information relating to this repair procedure please see
the following:
For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
4. Remove the front fender support bracket.
For additional information, refer to: Front Fender Support Bracket (501-27 Front End Sheet Metal Repairs, Removal and Installation).
5. Disconnect the generator electrical connectors.
Page 2846 of 3039
Ornamentation, Removal and Installation).
8. Remove the windshield glass.
For additional information, refer to: Windshield Glass (501-11 Glass, Frames and Mechanisms, Removal and Installation).
9. Remove the pedestrian protection hood actuator.
For additional information, refer to: Pedestrian Protection Hood Actuator LH (501-20C Pedestrian Protection System, Removal and Installation) / Pedestrian Protection Hood Actuator RH (501-20C Pedestrian Protection System, Removal and Installation).
10. Release and position the floor covering to one side.
11. Release and position the bulkhead insulating material to one side.
12. Release and position the inner rocker panel wiring harness to one side.
13. Remove the wheel and tire.
For additional information, refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).
14. Remove the underfloor splash shield.
15. If the right-hand A-pillar outer panel is to be repaired, release and
position the underfloor wiring harness to one side.
16. Remove the front fender.
For additional information, refer to: Front Fender (501-27 Front End Sheet Metal Repairs, Removal and Installation).
17. Remove the front door.
For additional information, refer to: Front Door (501-03 Body Closures, Removal and Installation).
18. Remove the upper and lower front door hinges.
19. Remove the hood.
For additional information, refer to: Hood (501-02 Front End Body Panels, Removal and Installation).
20. Remove the hood hinge.
Page 2893 of 3039
Interior Trim and Ornamentation, Removal and Installation).
9. Remove the front safety belt retractor.
For additional information, refer to: Front Safety Belt Retractor (501-20A Safety Belt System, Removal and Installation).
10. Remove the B-pillar side impact sensor.
For additional information, refer to: B-Pillar Side Impact Sensor (501-20B Supplemental Restraint System, Removal and Installation).
11. Remove the C-pillar side impact sensor.
For additional information, refer to: C-Pillar Side Impact Sensor (501-20B Supplemental Restraint System, Removal and Installation).
12. Release and position the floor covering to one side.
13. Release and position the inner rocker panel wiring harness to one side.
14. Remove the rear wheel and tire.
For additional information, refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).
15. Remove the rear fender splash shield.
16.
Remove the rocker panel outer moulding.
17. Remove the underfloor splash shield.
18. If the right-hand rocker panel is to be repaired, release and position the
underfloor wiring harness to one side.
19. Remove the front fender.
For additional information, refer to: Front Fender (501-27 Front End Sheet Metal Repairs, Removal and Installation).
20. Remove the front door.
Page 2903 of 3039
and Installation).
5. Disconnect the generator electrical connectors.
6. Remove the right-hand and left-hand front scuff plate trim panels.
For additional information, refer to: Front Scuff Plate Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
7. Remove the front and rear door weatherstrips.
8. Remove the right-hand and left-hand rear scuff plate trim panels.
For additional information, refer to: Rear Scuff Plate Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
9. Remove the headliner.
For additional information, refer to: Headliner (501-05 Interior Trim and Ornamentation, Removal and Installation).
10. Remove the side air curtain module.
For additional information, refer to: Side Air Curtain Module (501-20B Supplemental Restraint System, Removal and Installation).
11. Remove the rear seat cushion.
For additional information, refer to: Rear Seat Cushion (501-10 Seating, Removal and Installation).
12. Remove the rear seat backrest.
13. Release and position the roof wiring harness to one side.
14. Remove the roof moulding.
15. Remove the cowl side trim panel.
For additional information, refer to: Cowl Side Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
16. Remove the front safety belt retractor.
For additional information, refer to: Front Safety Belt Retractor (501-20A Safety Belt System, Removal and Installation).
17. Remove the B-pillar side impact sensor.
For additional information, refer to: B-Pillar Side Impact Sensor (501-20B Supplemental Restraint System, Removal and Installation).
18. Remove the C-pillar side impact sensor.
For additional information, refer to: C-Pillar Side Impact Sensor (501-20B Supplemental Restraint System, Removal and Installation).
19. Release and position the floor covering to one side.
20. Release and position the inner rocker panel wiring harness to one side.
21. Remove the rear wheel and tire.
For additional information, refer to: Wheel and Tire (204-04 Wheels and
Page 2932 of 3039
Interior Trim and Ornamentation, Removal and Installation).
9. Remove the front safety belt retractor.
For additional information, refer to: Front Safety Belt Retractor (501-20A Safety Belt System, Removal and Installation).
10. Remove the B-pillar side impact sensor.
For additional information, refer to: B-Pillar Side Impact Sensor (501-20B Supplemental Restraint System, Removal and Installation).
11. Remove the C-pillar side impact sensor.
For additional information, refer to: C-Pillar Side Impact Sensor (501-20B Supplemental Restraint System, Removal and Installation).
12. Release and position the floor covering to one side.
13. Release and position the inner rocker panel wiring harness to one side.
14. Remove the rear wheel and tire.
For additional information, refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).
15. Remove the rear fender splash shield.
16.
Remove the rocker panel outer moulding.
17. Remove the underfloor splash shield.
18. If the right-hand rocker panel rear section is to be repaired, release and
position the underfloor wiring harness to one side.
19. Remove the front door.
For additional information, refer to: Front Door (501-03 Body Closures, Removal and Installation).
20. Remove the rear door.
Page 2941 of 3039
NOTE: The illustration may indicate either hand of the service panel, the opposite hand will be similar.
Item Description 1 Luggage compartment lid 2 Rear bumper cover 3 Rear bumper 4 Back panel 5 Rear bumper mounting L/H 6 Rear bumper mounting R/H 7 Quarter panel 8 Quarter panel lower extension 9 Rear wheelhouse outer 10 Spare wheel well 11 Rear floor side extension 12 Rear side member section 13 Rear side member closing panel section Time schedules, rear end
The following information shows the total time taken to replace single panels and complete assemblies. This time includes
removal of Mechanical, Electrical and Trim, (MET), items, plus paint times based on Metallic Clear Over Base Paint, (blends to
adjacent panels are not included)
The times shown were generated by Thatcham, (the Motor Insurance Repair Research Centre), and are to be used as a guide
only.
Single panel times
Panel Description Hours Luggage compartment lid 7.5 Rear bumper cover 6.6 Back panel 9.4 Quarter panel L/H 23.2 Quarter panel R/H 24.2 Headliner remove and install 3.3 Rear window glass remove and install 1.7 Rear subframe and rear suspension remove and install 5.2 Combination panel replacement times
The following panel combination times show the total time to remove/install body panels, MET items and paint times based on
Metallic Clear Over Base Paint process, (blends to adjacent panels are not included).
Combination panel times
Panel Description Hours Luggage compartment lid Rear bumper cover Rear bumper Quarter panel Back panel Headliner remove and install Rear window glass remove and install Total Time L/H 35.2
R/H 35.9 Combination panel times
Panel Description Hours Luggage compartment lid Rear bumper cover Rear bumper Quarter panel L/H and R/H Back panel Headliner remove and install Rear window glass remove and install Total Time 44.7 Combination panel times
Panel Description Hours Luggage compartment lid Rear bumper cover Rear bumper Quarter panel Back panel Rear wheelhouse outer Rear side member section