electrical JAGUAR XFR 2010 1.G Workshop Manual

DTC Description Possible Cause Action circuit - short to power
circuit diagrams and check wiper On/Off relay control circuit for
short to power B109514
Wiper On/Off
Relay
Wiper On/Off relay control
circuit - short to ground,
open circuit Refer to the electrical circuit diagrams and check wiper On/Off
relay control circuit for short to ground, open circuit B109612
Wiper High/Low
Relay
Wiper Fast/Slow relay
control circuit - short to
power Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and check wiper Fast/Slow relay control circuit for
short to power B109614
Wiper High/Low
Relay
Wiper Fast/Slow relay
control circuit - short to
ground, open circuit Refer to the electrical circuit diagrams and check wiper Fast/Slow
relay control circuit for short to ground, open circuit B10AD09 Rain Sensor
Component failures Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Suspect the rain/light
sensor, check and install a new sensor as required B10AD11 Rain Sensor
Rain/light sensor power
circuit - short to ground Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and check rain/light sensor power circuit for short
to ground B10AD96 Rain Sensor
Component internal
failure Suspect the rain/light sensor, check and install a new sensor as
required B117712
Screenwash
Level Switch
Screenwash level switch
signal circuit - short to
power Refer to the electrical circuit diagrams and check screenwash level
switch signal circuit for short to power B1C4513
Front Wiper Park
Position Switch
Windshield wiper motor
park switch signal circuit -
open circuit Refer to the electrical circuit diagrams and check windshield wiper
motor park switch signal circuit for open circuit B1C4523
Front Wiper Park
Position Switch
Signal stuck low Refer to the electrical circuit diagrams and check front wiper park
position switch input circuit for short, open circuit B1C7812 Powerwash Relay
Powerwash relay control
circuit - short to power Refer to the electrical circuit diagrams and check powerwash relay
control circuit for short to power B1C7814 Powerwash Relay
Powerwash relay control
circuit - short to ground,
open circuit Refer to the electrical circuit diagrams and check powerwash relay
control circuit for short to ground, open circuit B1C7911
Front Washer
Pump
Screenwash pump control
circuit - short to ground Refer to the electrical circuit diagrams and check screenwash
pump control circuit for short to ground B1C7913
Front Washer
Pump
Screenwash pump control
circuit - open circuit Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and check screenwash pump control circuit for open circuit www.JagDocs.com

Roof Opening Panel - Roof Opening Panel
Diagnosis and Testing

Principle of Operation Published: 11-May-2011

For a detailed description of the roof opening panel, refer to the relevant Description and Operation sections in the workshop
manual. REFER to: (501-17 Roof Opening Panel)

Roof Opening Panel (Description and Operation), Roof Opening Panel (Description and Operation), Roof Opening Panel (Description and Operation).
Inspection and Verification


CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault, and may also cause additional faults in the vehicle being tested and/or the donor vehicle.
1. Verify the customer concern.
2. Visually inspect for obvious signs of damage and system integrity.

Visual Inspection
Mechanical Electrical
Roof opening panel
Helixed drive cables
Switch
Control unit/motor
Fuses/relays (refer to electrical guide)
Wiring harness
Correct engagement of electrical connectors
Loose or corroded connections
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step.
4. If the cause is not visually evident, check for Diagnostic Trouble Codes (DTCs) and refer to the DTC Index.

DTC Index


CAUTION: When probing connectors to take measurements in the course of the pinpoint tests, use the adaptor kit, part
number 3548-1358-00.
NOTES:


If the control module or a component is suspect and the vehicle remains under manufacturer warranty, refer to the
Warranty Policy and Procedures manual (section B1.2), or determine if any prior approval programme is in operation, prior to
the installation of a new module/component.


Generic scan tools may not read the codes listed, or may read only five digit codes. Match the five digits from the scan
tool to the first five digits of the seven digit code listed to identify the fault (the last two digits give extra information read by
the manufacturer-approved diagnostic system).


When performing voltage or resistance tests, always use a digital multimeter (DMM) accurate to three decimal places and
with a current calibration certificate. When testing resistance, always take the resistance of the DMM leads into account.


Check and rectify basic faults before beginning diagnostic routines involving pinpoint tests.


If DTCs are recorded and, after performing the pinpoint tests, a fault is not present, an intermittent concern may be the
cause. Always check for loose connections and corroded terminals.

DTC Description Possible Cause Action B10F211 Sunroof Control
Sunroof enable signal
circuit - short to ground Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and check sunroof enable signal circuit for short
to ground B10F212 Sunroof Control
Sunroof enable signal
circuit - short to power Refer to the electrical circuit diagrams and check sunroof enable
signal circuit for short to power

DTC Description Possible Cause Action B10F213 Sunroof Control
Sunroof enable signal
circuit - open circuit Refer to the electrical circuit diagrams and check sunroof enable
signal circuit for open circuit B113D12
Sunroof Global
Open/Close
Control
Roof opening panel global
open/close control circuit -
short to power Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and check roof opening panel global open/close
control circuit for short to power B113D14
Sunroof Global
Open/Close
Control
Roof opening panel global
open/close control circuit -
short to ground, open
circuit Refer to the electrical circuit diagrams and check roof opening
panel global open/close control circuit for short to ground, open
circuit www.JagDocs.com

Safety Belt System - Safety Belt System
Diagnosis and Testing

Principle of Operation Published: 13-Jun-2013

For a detailed description of the seatbelt system and operation, refer to the relevant description and operation section of the
workshop manual REFER to: (501-20A Safety Belt System)

Safety Belt System (Description and Operation), Safety Belt System (Description and Operation), Safety Belt System (Description and Operation).
Safety Information

WARNINGS:


To avoid accidental deployment the back-up power supply must be depleted before beginning any work on the SRS system
or its components. Failure to follow this instruction may result in personal injury


Do not use a multimeter to probe an SRS module. It is possible for the power from the multimeter battery to trigger the
activation of the module. Failure to follow this instruction may result in personal injury


NOTE: Do not to use a cellular phone or to have a cellular phone in close proximity when working on the SRS system or
components
Power supply depletion

Before beginning any work on the SRS system or related components:
1. Remove the ignition key

2. Disconnect the battery leads, ground first

3. Wait 2 minutes for the power circuit to discharge

There are comprehensive instructions on the correct procedures for SRS system repairs, refer to the relevant section of the
workshop manual

Inspection and Verification


CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault and may also cause additional faults in the vehicle being checked and/or the donor vehicle


NOTE: Check and rectify basic faults before beginning diagnostic routines including pinpoint tests

1. Verify the customer concern by operating the seatbelt

2. Visually inspect for obvious signs of mechanical or electrical damage

Visual Inspection
Mechanical Electrical
Check for the installation of non-standard accessories which may affect or
obstruct the function of the seatbelt system
Frayed or damaged webbing
Missing or damaged button stop
Pretensioner(s) Buckles/Stalks
Fuses
Wiring harness fault
Correct engagement of electrical
connectors
Loose or corroded connections
Warning lamp bulb(s)
Impact sensor(s)
Buckle sensor(s)
Pretensioner(s)
Belt tension sensor(s)
Restraints control module
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step

4. If the cause is not visually evident, carry out the test methods described below, alternatively check for diagnostic
trouble codes and refer to the relevant diagnostic trouble code index

and the safety belt buckle sensor. Based on this data, the RCM decides which level of airbag module deployment is required and forwards the information to the second area, the deployment handler.

The deployment handler evaluates the status of the seat track position sensor and safety belt buckle sensors before a decision
is made about which restraints should finally be deployed.

Data from the side crash sensors is used by the RCM in conjunction with acceleration data from the RCM internal accelerometer to make a deployment decision. The RCM processes the acceleration data and subject to an impact being of high enough severity, decides whether the side airbag module should be deployed.

On board testing of the airbag modules, front safety belt pretensioner firing circuits, warning indicator circuits and module
status (the crash and side impact sensors perform basic self-tests) is performed by the RCM together with the storing of fault codes.

The RCM drives the SRS indicator on the instrument pack via a CAN signal. If the warning lamp fails, a fault code is recorded and a warning tone is sounded in place of the lamp if a further fault occurs. It also provides a temporary back-up power supply
to operate the airbag modules in the event that in crash conditions, the battery supply is lost. In the event of a crash, it
records certain data which can be accessed via the diagnostic connector.

A safing sensor in the RCM provides confirmation of an impact to verify if airbag and pretensioner activation is necessary. A roll-over sensor monitors the lateral attitude of the vehicle. Various firing strategies are employed by the RCM to ensure that during an accident only the appropriate airbags and pretensioners are fired. The firing strategy used also depends on the
inputs from the safety belt switches and the occupant monitoring system.

An energy reserve in the RCM ensures there is always a minimum of 150 milliseconds of stored energy available if the power supply from the ignition switch is disrupted during a crash. The stored energy is sufficient to produce firing signals for the
driver airbag, the passenger airbag and the safety belt pretensioners.

When the ignition is switched on, the RCM performs a self-test and then performs cyclical monitoring of the system. If a fault is detected the RCM stores a related fault code and illuminates the airbag warning indicator. The faults can be retrieved by the recommended Jaguar diagnostic tool over the CAN bus. If a fault that could cause a false fire signal is detected, the RCM disables the respective firing circuit, and keeps it disabled during a crash event.

Clock Spring



The clockspring is installed on the steering column to provide the electrical interface between the fixed wiring harness of the
steering column and the components that rotate with the steering wheel, i.e. the driver airbag, the horn and the steering
wheel switch packs.

The clockspring consists of a plastic cassette which incorporates an outer cover fixed to the steering column and an inner rotor
which turns with the steering wheel. Four securing lugs attach the cover to the multifunction switch on the steering column.
The rotor is keyed to the steering wheel by a drive peg. A lug on the underside of the rotor operates the self-cancelling feature
of the turn signal indicator switch. A ribbon lead, threaded on rollers in the rotor, links two connectors on the cover to two
connectors on the rotor. Link leads for the driver airbag are installed in one of the connectors on the rotor.

To prevent damage to the ribbon lead, both the steering and the clockspring must be centralized when removing and installing
the clockspring or the steering wheel. The clockspring is centralized when the drive peg is at six o'clock and 50 - 100% of a
yellow wheel is visible in the viewing window.

Replacement clocksprings are fitted with a stopper, which locks the cover to the rotor, in the central position. The stopper must
be broken off when the replacement clockspring is installed.

occupant position and the crash severity. To reduce the risk of an airbag module induced injury to a driver that is positioned
close to the steering wheel, the airbag module deploys radially. It has a non-azide propellant that reduces particulates and
effluents. It consists of a two stage inflator with separate chambers for the two inflation stages, each being independently
activated by the RCM. It has two electrical connectors that are color coded and mechanically keyed to the respective connector on the inflator.

Passenger Airbag Module



The passenger airbag module is controlled by the RCM which chooses between single or dual stage deployment, depending on the occupant status and the crash severity. It consists of a two stage inflator with two airbag electrical connectors to
accommodate the two stage inflation.

The heated gas inflator consists of a high-pressure mix of clean air and hydrogen gas, triggered by two separate ignition
squibs. It produces a controlled generation of clean gas to rapidly fill the airbag. It is classified as a stored flammable gas
(not as an explosive) and as such, has less restrictive storage and transportation requirements. It produces a very clean burn
and almost no particulates and is almost free of any toxins, making disposal or recycling much easier. Drivers Airbag Module

position sensor consists of a Hall effect sensor attached to the driver seat frame. While the ignition is on, the RCM supplies the sensor with power, and monitors the return current. When the seat frame moves forwards, the sensor moves over the edge
of the seat track, which changes the reluctance of the sensor. The change of current is detected by the RCM and used as a switching point. The switching point is when the center of the sensor is 3 ± 4 mm from the leading edge of the seat track.

When the driver seat is forward of the switching point, the RCM increases the time delay between firing the two stages of the inflator in the driver airbag. When the driver seat is rearward of the switching point, the RCM uses the normal time delay between firing the two stages.

Safety Belt Sensor

A safety belt switch is installed in the buckle of each front safety belt to provide the RCM with a status signal of the related safety belt(s). When the safety belt is unfastened the switch outputs a low current to the RCM. When the safety belt is fastened the switch outputs a high current to the RCM.
Pretensioners



Item Description 1 Front seat safety belt switch 2 Front seat safety belt pretensioner 3 Electrical connector The pretensioners are used to tighten the front safety belts during a collision to ensure the occupants are securely held in
their seats. A pretensioner is integrated into each front safety belt buckle and attached to a bracket on the inboard side of the
seat.

Each pretensioner has a tube containing propellant and a piston. The piston is attached to a steel cable, the opposite end of
which is attached to the safety belt buckle. A squib in the base of the tube provides an ignition source when triggered by a fire
signal from the RCM.
On receipt of a fire signal from the RCM, the squib ignites the propellant. The propellant produces nitrogen gas that rapidly expands to drive the piston along the tube, pulling the cable and drawing the buckle downwards.

Published: 10-Jul-2014
Supplemental Restraint System - Air Bag and Safety Belt Pretensioner
Supplemental Restraint System (SRS)
Diagnosis and Testing

Principle of Operation

For a detailed description of the supplemental restraints system and operation, refer to the relevant Description and Operation
section in the workshop manual. REFER to: (501-20B Supplemental Restraint System)

Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS) (Description and Operation), Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS) (Description and Operation), Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS) (Description and Operation).
Inspection and Verification


WARNING: TO AVOID ACCIDENTAL DEPLOYMENT AND POSSIBLE PERSONAL INJURY, THE BACKUP POWER SUPPLY MUST
BE DEPLETED BEFORE REPAIRING OR REPLACING ANY AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) COMPONENTS. TO
DEPLETE THE BACKUP POWER SUPPLY ENERGY, DISCONNECT THE BATTERY GROUND CABLE AND WAIT ONE MINUTE. FAILURE
TO FOLLOW THIS INSTRUCTION MAY RESULT IN PERSONAL INJURY.


CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault, and may also cause additional faults in the vehicle being tested and/or the donor vehicle.


NOTE: Given the legal implications of a restraints system failure, harness repairs to Air Bag module circuits are not
acceptable. Where the text refers to "REPAIR the circuit", this will normally mean the replacement of a harness.
1. Verify the customer concern.

2. Visually inspect for obvious signs of damage and system integrity.



3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step.
4. If the cause is not visually evident, check for Diagnostic Trouble Codes (DTCs) and refer to the DTC Index.

DTC Index

For a list of Diagnostic Trouble Codes (DTCs) that could be logged on this vehicle, please refer to Section 100-00.
REFER to: Diagnostic Trouble Code (DTC) Index - DTC: Restraints Control Module (RCM) (100-00 General Information, Description and Operation). Electrical

Battery condition, state of charge
Make sure all electrical connector(s) are engaged correctly on the air bag circuits
Wiring harness
Air bag module(s)
Make sure the restraints control module (RCM) is correctly installed
Fuse(s)
Sensor(s)
Pretensioner(s)
Warning lamp bulb(s) Visual Inspection
www.JagDocs.com

Do not place the driver or passenger air bag module with the trim
cover or deployment door facing down, as the forces of the deploying air
bag can cause it to ricochet and cause personal injury. Failure to follow
this instruction may result in personal injury.

Equipment required: Universal deployment tool-Part N° 418-135 and 12V
Battery.

2. The deployment procedure should be carried out outdoors away from
other personnel.

3. Remove any loose debris from around air bag. Make sure that no
flammable liquids are present.

4. Disconnect the battery ground and positive cables.

5. Disconnect the relevant air bag module electrical connector.

6. Connect the appropriate adaptor lead to the restraint device.

7. Connect the deployment lead to the adaptor lead. Pass wire of the
deployment tool through window, close all doors, leave window with lead
for deployment tool open.


8. WARNING: Before proceeding, make sure precautions have been taken
to warn personnel of a possible loud noise upon activation. Do not allow
anybody to approach closer to restraint device than six meters. Failure
to follow this instruction may result in personal injury.

Move as far from restraint device as possible and connect the tool clips
to a 12V vehicle battery.


9. WARNING: Do not handle the deployed device immediately after
activation - it may be hot. Allow the unit to cool for at least 20 minutes.
Cooling modules should be continuously monitored to make sure heat
does not create a fire with spilled liquids or other debris. Failure to
follow this instruction may result in personal injury.

Deploy the module by depressing both switches on the tool. If activation
does not occur, disconnect battery from tool and seek advise from Jaguar
Engineering and wait for further instructions.

10. Repeat procedure for all air bags in vehicle.

11. The vehicle is now to be scrapped in the normal manner with modules
installed.

Disposal of live air bag modules for all air bags, using tyres

1. Equipment required: Deployment tool 418-S135, Battery (12V), Safety
goggles to BS2092 grade 2, Rubber gloves to PrEN 374 class 2, Ear
protectors that have been measured to BS.EN 24869, Particulate
respirator to EN 149 grade FFP2S

2. The deployment procedure should be carried out outdoors, away from
other personnel.

3. Stack four scrap tyres, securing together with heavy gauge wire or cable.

while disconnected from any electrical power source, connect deployment
harness and place air bag adaptor portion under tyre stack, ready for
connection to air bag.


4. WARNING: Power must not be connected during this step. Failure to
follow this instruction may result in personal injury.

CAUTION: Make sure the connector is not in contact with the
inflator or it will be damaged during the test.

Connect air bag to air bag connector, make sure the locking sleeve is
fully engaged. position the air bag with the cover facing upwards.

5. Make sure battery connections of deployment harness are ten meters
away from the tyre stack

6. Remove any loose from around the air bag . Make sure that no
flammable liquids are present.


7. WARNING: Before proceeding, make sure precautions have been taken
to warn personnel of a possible loud noise upon activation. Do not allow
anybody to approach closer to restraint device than six meters. Failure
to follow this instruction may result in personal injury.

Move as far from restraint device as possible and connect the tool clips
to a 12V vehicle battery.


8. WARNING: Do not handle the deployed device immediately after
activation - it may be hot. Allow the unit to cool for at least 20 minutes.
Cooling modules should be continuously monitored to make sure heat
does not create a fire with spilled liquids or other debris. Failure to
follow this instruction may result in personal injury.

Deploy the module by depressing both switches on the tool. If activation
does not occur, disconnect battery from tool and seek advise from Jaguar
Engineering and wait for further instructions.

9. Allow the air bag to cool for at least 20 minutes. Cooling modules should
be continuously monitored to make sure heat generated a fire with
spilled liquids or other debris.

10. Remove the air bag from the tyre stack and seal in a plastic bag, ready
for disposal.

11. In the event of any problems or queries arising from this procedure,
contact Jaguar Engineering.