Fuel JAGUAR XFR 2010 1.G Manual Online

Removal steps in this procedure may contain installation details.

Some variation in the illustrations may occur, but the essential information is always correct.

1. Refer to: Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions (100-00 General Information, Description and Operation).

2. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

3. Refer to: Fuel System Pressure Release - V8 5.0L Petrol/V8 S/C 5.0L Petrol (310-00 Fuel System - General Information, General Procedures).

4. Refer to: Secondary Bulkhead Panel RH - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol (501-02 Front End Body Panels, Removal and Installation).
5. Refer to: Fuel Injection Component Cleaning (303-04D Fuel Charging and Controls - V8 5.0L Petrol, General Procedures).


6. CAUTION: Be prepared to collect escaping fluids.
















7.
8. CAUTION: Be prepared to collect escaping fluids.











9. Refer to: Air Cleaner Outlet Pipe RH (303-12C Intake Air Distribution and Filtering - V8

22.
















23.
24. CAUTION: Make a note of the fuel injector alignment to the fuel rail
prior to removal.


NOTE: LH shown RH similar.












CAUTIONS:


Make sure that the special tool is located correctly to the fuel injector
prior to removing the fuel injector.


Make sure that the special tool is held square to the fuel injector
during removal.


Make sure that all open ports are covered to prevent any foreign
material ingress.

Special Tool(s): 310-197












CAUTION: If the fuel injector is being removed without a new
component being installed, the fuel injector clamp must remain with the fuel
injector it is removed with. www.JagDocs.com

Installation 25.


























26.



























1. CAUTIONS:


Do not use a knife to remove the Teflon seal as damage could occur to
the fuel injector.


Do not cut the Teflon seal to deep as damage could occur to the fuel
injector.


Pinch the Teflon seal to allow the tool to cut the Teflon seal without
damaging the fuel injector.














CAUTION: Do not use any sharp tools to remove the O-ring seal as
damage could occur to the fuel injector.


























Install new O-ring seals.

3. Special Tool(s): 310-199 4. CAUTION: If the original fuel injector is being installed, the original
fuel injector clamp must installed with the fuel injector it was removed with.

5. CAUTION: If a new cylinder head has been installed then the special tool
310-200-02 without the thread must be used to install the fuel rail.

Special Tool(s): 310-200-01, 310-200-02












6. CAUTIONS:


Make sure that the area around the open fuel injector ports are clean
and free of foreign material and lubricant prior to installing the fuel injector.


When Installing the fuel injector(s), make sure that the Teflon seal is
clean and free of foreign material and lubricant.









7. CAUTIONS:


If new fuel injectors are installed, a new injector clamp must be
installed


Make sure that the fuel injector is aligned and installed into the fuel
rail correctly, as noted in the removal step.


Tighten the fuel rail retaining bolts a turn at a time until the correct
torque is achieved.


NOTE: Lubricate the fuel injector O-ring seals with clean engine oil.

Torque: 20 Nm







8. NOTE: LH shown RH similar.
Special Tool(s): 310-200-01, 310-200-02

Published: 11-May-2011
Fuel Charging and Controls - V8 S/C 5.0L Petrol - Left-Hand Fuel Rail High-Pressure
Fuel Pump Removal and Installation

Removal

CAUTION: Make sure that tools and equipment are clean, free of foreign material and lubricant.
NOTES:

Removal steps in this procedure may contain installation details.

Some variation in the illustrations may occur, but the essential information is always correct.
1. Refer to: Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions (100-00 General Information, Description and Operation).
2. Refer to: Fuel System Pressure Release - V8 5.0L Petrol/V8 S/C 5.0L Petrol (310-00 Fuel System - General Information, General Procedures).
3. Refer to: Secondary Bulkhead Panel LH - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol (501-02 Front End Body Panels, Removal and Installation). 4. Refer to: Secondary Bulkhead Panel RH - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol (501-02 Front End Body Panels, Removal and Installation). 5. Refer to: Engine Cover - V8 5.0L Petrol/V8 S/C 5.0L Petrol (501-05 Interior Trim and Ornamentation, Removal and Installation).
6. Refer to: Fuel Injection Component Cleaning (303-04E Fuel Charging and Controls - V8 S/C 5.0L Petrol, General Procedures).

7. CAUTION: Be prepared to collect escaping fluids.
















8. www.JagDocs.com

18.

















19.
20. NOTE: Engine shown removed for clarity.

















NOTE: Engine shown removed for clarity.























CAUTIONS:

Remove and discard the high-pressure fuel supply lines.

Be prepared to collect escaping fluids.

Make sure that all openings are sealed. Use new blanking caps.

NOTE: Engine shown removed for clarity.

Installation


1. NOTE: Lubricate the fuel rail high-pressure fuel pump bucket with
clean engine oil.
















2. CAUTION: Tighten the Torx screws a turn at a time until the
correct torque is achieved.

NOTE: Lubricate the fuel rail high-pressure fuel pump O-ring seal
with clean engine oil.
Torque: 12 Nm









3. Loosen the Torx screws half a turn each. 4. www.JagDocs.com

5. CAUTION: Install new high-pressure fuel supply lines.
NOTES:
Engine shown removed for clarity.

Remove and discard the blanking caps.

Install the bolt and unions fully finger tight before final
tightening.























6. CAUTION: Care must be taken when positioning the fuel rail
high-pressure fuel pump cover to one side.

NOTE: Fuel rail high-pressure fuel pump cover shown removed for
clarity.
Torque: 12 Nm





7. Lower the vehicle.
8. NOTES:

Do not tighten at this stage.

Remove and discard the blanking caps.








9. WARNING: Do not work on or under a vehicle supported only by a jack. Always

Published: 11-May-2011
Fuel Charging and Controls - V8 S/C 5.0L Petrol - Right-Hand Fuel Rail High-Pressure
Fuel Pump Removal and Installation

Removal

CAUTION: Make sure that tools and equipment are clean, free of foreign material and lubricant.
NOTES:

Removal steps in this procedure may contain installation details.

Some variation in the illustrations may occur, but the essential information is always correct.
All vehicles
1. Refer to: Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions (100-00 General Information, Description and Operation).
2. Refer to: Fuel System Pressure Release - V8 5.0L Petrol/V8 S/C 5.0L Petrol (310-00 Fuel System - General Information, General Procedures).
3. Refer to: Secondary Bulkhead Panel LH - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol (501-02 Front End Body Panels, Removal and Installation). 4. Refer to: Secondary Bulkhead Panel RH - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol (501-02 Front End Body Panels, Removal and Installation). 5. Refer to: Engine Cover - V8 5.0L Petrol/V8 S/C 5.0L Petrol (501-05 Interior Trim and Ornamentation, Removal and Installation).
6. Refer to: Fuel Injection Component Cleaning (303-04E Fuel Charging and Controls - V8 S/C 5.0L Petrol, General Procedures).

7. CAUTION: Be prepared to collect escaping fluids.