glove box JAGUAR XJ6 1994 2.G Workshop Manual

Body Components & Trim .
SECTION CON TENTS
Sub-Section Tit /e SRO Page
I to V ............ Preliminary Pages ................................................................. i to v
13.1
............. General Description ................................................................. 1
13.2 ............. Doorand Fuel FillerFlap .............................................................. 2
13.2.1
............ Doors. Description ................................................................... 2
13.2.2
............ Front Door Trim Pad Veneer Panel. Renew ......................... 76.47.11 ............. 2
13.2.2.
...........
13.2.3 ............ Rear Door Upper Trim Pad. Remove For Access and Refit ............ 76.34.05/90 .......... 3
13.2.5.
........... Rear Door Window Lift Switch Veneer Panel. Renew ................ 76.47.34 ............. 3
13.2.6.
........... Rear Door Lower Trim Pad, Remove for Access and Refit ............. 76.34.06/90 .......... 4
13.2.7
............ Rear Door Lower Trim Pad, Renew ............................... 76.34.06 ............. 4
13.2.8.
........... Rear Door Armrest. Renew ...................................... 76.34.23 ............. 5
13.2.9 ............ Rear Door Pocket, Renew ....................................... 76.34.28 ............. 5
13.2.10 .......... Front Door Upper Trim Pad, Renew ..................................................... 6
13.2.11 ........... Front Door Lower Trim Pad, Renew ..................................................... 6
13.2.12 .......... DoorLock Barrel, Renew .............................................................. 6
13.2.13 Front
or Rear Door Lock Striker, Renew .................................................. 6
13.2.14
.......... Front or Rear Door Outer Handle Operating Rod, Renew ................................... 6
13.2.15 .......... FrontArmrest, Renew ................................................................. 7
13.2.16 .......... Front or Rear Armrest Support. Renew ................................................... 7
13.2.17 .......... Front Door Pocket. Renew ............................................................. 7
........................................................... 8
Rear
Door Trim
Pad Veneer Panel. Renew .......................... 76.47.12 ............. 2
13.2.4
............ Rear Door Upper Trim Pad, Renew ............................... 76.34.05 ............. 3
..........
13.2.18 .......... Fuel Filler Flap, Description
13.2.19
.......... Filler Flap and Hinge, Renew .......................................................... 8
13.2.20
.......... Filler Cap Retention Magnet. Renew .................................................... 8
.......... Filler Flap Latching Assembly, Renew ................................................... 8
13.2.21
13.3
............. Passenger Compartment ............................................................... 9
13.3.1
............ Console Assembly, Remove for Access and Refit .................... 76.25.01/90 .......... 9
13.3.2
............ Console Assembly, Renew (Daimler/ VDP) ........................ 76.25.07/50 ......... 10
13.3.3
............ Console Assembly, Remove for Access and Refit (Daimler/ VDP) ...... 76.25.01/91 ......... 12
13.3.4
............ Console Assembly, Renew ....................................... 76.25.01 ............ 13
13.3.5
............ Console Rear Extension Finisher, Renew ........................... 76.25.04 14
Selector Trim Finisher, Renew (3.2 Liter)
........................... 76.25.07 ............ 14
Modeswitch Finisher, Renew .................................... 76.25.09 ............ 15
13.3.10
.......... Radio Console, Renew .......................................... 76.25.15 ............ 16
Console Glove Box, Renew
...................................... 76.25.16 ............ 17
Console Glove Box Lid, Renew ................................... 76.25.18 ............ 18
.......... Console Glove Box Lid Hinge, Renew ............................. 76.25.20 ............ 19
13.3.14
.......... Cupholder Trim Panel, Renew .................................... 76.25.21 ............ 19
13.3.15 .......... Cupholder, Renew ............................................. 76.25.22 ............ 20
.......... Cupholder Latch, Renew ........................................ 76.25.23 ............ 20
Fascia Board, Renew ........................................... 76.46.01 ............ 21
13.3.6
............ Console
Rear Extension. Renew .................................. 76.25.05 ............ 14
13.3.7
............
13.3.8. ........... Selector Trim Finisher, Renew (4.0 Liter, 4.0 Liter SC and 6.0 Liter) ..... 76.25.07 ............ 15
13.3.9
............
............
13.3.11 ...........
13.3.12
13.3.13 ..........
13.3.16
13.3.17
..........
13.3.18 .......... Fascia Board. Remove for Access and Refit ......................... 76.46.01/90 ......... 24
X300 VSM i Issue 1 August 1994

Body Components & Trim
13.1 GENERAL DESCRIPTION
This section covers the following areas of the vehicle body:
0 Battery cover
0 Carpets - passenger compartment, trunk
0 Console - including radio, glovebox
0 Doors -frames, sealing, locks, trim, glazing
0 Fascia
0 Fuel filler flap assembly
0 Footrest
0 Hood - liners, gas strut, locking,
0 Illuminated sunvisor - inc mirror
0 Interior trim - trim pads, finishers, veneers
0 Mirrors - internal, external
0 Rear parcel tray
0 Roof console
0 Roof lining (headlining)
o Seats -front, rear -
0 Seat belts - front, rear
0 Sliding roof
0 Steering column cowl
0 Underscuttle pad
Refer to Appendix
A4 - Body Systems & Body Repair for information relating to crash-damage repairs and to the fol- lowing external components: exterior trim, bumpers, windscreen and rear screen, closures and sealing.
Refer to Section 15, Electrical for details of the following motors and solenoids: driver's and interior mirrors, window
lift, sunroof, seat / headrest and locking mechanisms (doors, trunk and filler cap).
Refer to Section 15, Electrical and Electrical Diagnostic Manual (EDM) for details of the passenger and driver airbags.
X300 VSM 1 Issue 1 August 1994

Body Components & Trim -
13.3.2
SRO 76.25.01/50
. Remove the console rear extension finisher, see sub-sec-
. Remove the console rear extension veneer panel, see sub-
. Remove the console rear extension, see sub-section
. Remove the drivers side underscuttle pad, see sub-sec-
. Remove the passenger side underscuttle pad, see sub-
. Remove the console ashtray, see sub-section 13.3.28.
. Remove the console finisher veneer panel, see sub-sec-
. Remove the radio console, see sub-section 13.3.10.
Remove the fascia center veneer panel, see sub-section
Undo and remove the console upper securing screws.
. Displace and reposition the rear air distribution outlet box.
. Disconnect the cigar lighter multi-plug (where fitted).
. Disconnect the security system valet switch harness
multi
-plug.
. Remove the air distribution outlet box.
9 Undo and remove the center console rear mounting secur- ing screw.
. Displace and remove the console assembly and place on
the bench.
. Displace and remove the spire clips from the console as- sembly.
. Open the glove box lid.
. Remove the glove box lid latch.
. Undo and remove the glove box lid rear securing screws.
. Displace and remove the glove box lid /glove box assem- bly.
. Place the console aside.
. Place the new console to the front.
. Fit and align the glove box lid /glove box assembly.
. Fit but do not fully tighten the glove box lid securing screw.
. Close the glove box lid and check the adjustment.
. Open and adjust the lid.
. Finally tighten the securing screws.
. Fit and align the glove box lid latch.
. Close the glove box lid.
. Fit and align the spire clips to the console.
Console Assembly - Renew (Daimler / VDP)
Remove the battery cover. Disconnect the battery.
tion 13.3.5.
section 13.3.27.
13.3.6.
tion 13.3.19.
section
13.3.20.
tion 13.3.24.
13.3.23.
Issue 1 August 1994 10 X300 VSM

Body Components & Trim -
0 13.3.4 Console Assembly, Renew
SRO 76.25.01
. Remove the battery cover. Disconnect the battery.
. Remove the drivers side and passenger side underscuttle
pads, see subsections 13.3.19 and 13.3.20.
Remove the console ashtray, see sub-section 13.3.28.
. Remove the console finisher veneer panel, see sub-sec-
tion 13.3.24.
. Remove the radio console, see sub-section 13.3.10.
. Remove the fascia center veneer panel, see sub-section
. Undo and remove the console upper securing screws.
. Displace and reposition the rear air distribution outlet box.
. Disconnect the cigar lighter multi-plug (where fitted).
. Disconnect the security system valet switch multi-plug.
. Remove the rear air distribution outlet box.
. Disconnect the security system valet switch multi-plug.
. Remove the rear air distribution outlet box.
. Undo and remove the center console rear mounting secur- ing screw.
. Remove the console assembly and place on the bench.
. Displace and remove spire clips from console assembly.
. Open the glove box lid.
. Remove the glove box lid latch.
Undo and remove glove box lid rear securing screws.
Displace and remove glove box lid / glove box assembly.
. Place the console aside.
Place the new console to the front.
. Fit and align the glove box lid /glove box assembly.
. Fit but do not fully tighten the glove box lid securing screw.
. Close the glove box lid and check the adjustment.
Open and adjust the glove box
lid.
. Finally tighten the lid securing screws.
. Fit and align the glove box lid latch.
. Close the glove box lid.
. Fit and align the spire clips to the console.
. Place the console in position in the vehicle.
. Fit and tighten the console front securing screws.
Fit and tighten the console rear securing screw.
. Reconnect the security system valet switch multi-plug.
. Place the air distribution outlet in position.
Connect rear cigar lighter harness multi-plug (if fitted).
Fit and fully seat the air distribution outlet.
. Refit fascia center veneer panel.
Refit the radio console.
. Refit the console finisher veneer panel.
. Refit the console ashtray.
9 Refit underscuttles.
. Reconnect the battery.
. Refit the battery cover.
13.3.23.
Issue 1 August 1994 X300 VSM 13

Body Components & Trim
13.3.11 Console Glove Box, Renew
SRO
76.25.16
. Remove the console glove box lid, see subsection
= Undo and remove the glove box/ ashtray securing screws.
. Carefully displace the ashtray upwards for access.
. Displace and remove the ashtray lid catch.
. Displace and reposition the glove box assembly.
. Disconnect the security valet switch harness multi-plug.
. Remove the glove box.
. Displace and remove the valet switch.
. Displace and remove the glove box lid checkarm.
Place the glove box aside.
. Place the new glove box to the front.
. Fit and fully seat the checkarm guide to the glove box.
. Fit and align the checkarm to the glove box.
. Fit and fully seat the valet switch to the glove box.
. Align and affix a security sticker to the glove box.
= Align and affix a cassette storage foam pad.
Place the glove box assembly into position.
. Reconnect the valet switch harness multi-plug.
. Fit and fully seat the glove box assembly.
. Fit and align the lid latch.
. Reposition and fit the ashtray.
. Fit and tighten the ashtray securing screws.
. Refit the glove box lid.
13.3.12.
Place the glove box to the front.
Displace and remove the glove box
lid checkarm guide.
Issue 1 August 1994 X300 VSM 17

Body Components & Trim -
13.3.13 Console Glove Box Lid Hinge, Renew
SRO 76.25.20
. Open the console glove box lid.
Undo and remove the glove box lid checkarm to lid secur-
. Reposition the checkarm.
. Undo and remove the glove box lid to console securing
. Displace and remove the glove box lid assembly.
. Place the lid assembly to the front.
. Undo and remove the lid inner securing screws.
. Displace and remove the lid inner.
. Displace and remove the lid latch release lever.
Undo and remove the lid hinge securing screw.
Displace and remove the hinge.
Fit and align the new lid hinge.
. Fit and tighten the lid hinge securing screw.
Fit and align the lid latch release lever.
. Fit and fully seat the lid inner to the lid.
. Fit and tighten the inner lid securing screws.
. Fit and align the lid assembly to the console.
. Fit and tighten the lid to console securing screws.
. Align the lid checkarm to the lid.
. Fit and tighten the checkarm securing screw.
. Close the glove box lid.
ing
screw.
screws.
13.3.14 Cupholder Trim Panel, Renew
SRO 76.25.21
. Open the cupholder.
. Undo and remove the cupholder trim panel securing
screws.
. Displace and remove the trim panel assembly by releasing
the lower edge and then displacing upwards.
Carefully fit and fully seat the new trim panel.
. Ensure the panel is correctly seated to the base.
. Fit and tighten the trim panel securing screws.
. Close the cupholder.
X300 VSM 19 Issue 1 August 1994

Body Components & Trim d-!P
13.3.15 Cupholder, Renew
SRO 76.25.22
. Remove the cupholder trim panel, see sub-section 13.3.1 4.
. Displace and reposition the cupholder assembly from
base (cupholder remains captive by spring).
. Using a suitable hook, disconnectthespringfromthe base
and remove the cupholder.
. Disconnect the return spring from the cupholder.
. Place the cupholder aside.
9 Place the new cupholder to the front.
. Connect the return spring to the cupholder.
. Place the cupholder into position.
. Using a suitable hooktool, connect the return spring to the
. Reposition and fit the cupholder assembly to the base.
. Refit the cupholder trim panel.
base.
13.3.16
Cupholder Latch, Renew
SRO 76.25.23
. Remove the console glove box lid, see sub-section
Undo and remove the inner lid securing screws.
Displace and remove the inner lid.
. Open the cupholder.
. Undo and remove the cupholder latch securing screw.
. Displace and remove the latch assembly.
. Fit and align the new latch assembly to the lid.
. Fit and tighten the latch securing screw.
. Fit and align the lid inner to the lid.
. Fit and tighten the inner lid securing screws.
. Close the cupholder.
. Refit the the console glove box lid.
13.3.12.
issue 1 August 1994 20 X300 VSM

Body Components & Trim .B+La.
13.3.28 Console Ashtray, Renew
SRO 76.67.18
. Raise the trunk lid.
Remove the battery cover and disconnect the battery.
. Open the glove box lid.
. Undo and remove the ashtray assembly securing screws.
. Displace the ashtray for access.
Disconnect cigar lighter / illumination Lucar connectors.
. Displace and remove the ashtray assembly.
. Place the ashtray assembly to the front.
. Open the ashtray lid.
Displace and remove the inner ashtray.
. Displace and remove the cigar lighter element assembly.
Carefully displace and remove the cigar lighter illumina-
. Carefully displace and remove the cigar lighter assembly
. Carefully remove and discard the ashtray surround veneer
Displace and remove the ashtray surround veneer panel.
. Carefully remove and discard the ashtray lid veneer panel
securing clips.
. Close the ashtray.
. Displace and remove the ashtray lid veneer panel.
Displace and remove the inner ashtray retaining clips.
. Place the ashtray aside.
. Place the new ashtray to the front.
. Fit and fully seat the inner ashtray retaining clips.
. Fit and align the lid veneer panel.
. Fit and fully seat the veneer panel securing clips.
. Open the ashtray lid.
. Fit and align the ashtray surround veneer panel.
. Fit and fully seat the veneer panel securing clips.
. Fit and fully seat the cigar lighter assembly.
9 Fit and fully seat the illumination bulb assembly, ensuring
. Fit the cigar lighter element assembly.
. Fit the inner ashtray and close the ashtray lid.
. Place the ashtray in position.
Reconnect the Lucar connectors.
. Reposition and fit the ashtray assembly.
. Fit and tighten the ashtray securing screws.
. Close the glovebox lid.
. Reconnect the battery and refit the battery cover.
tion
bulb holder assembly.
from the ashtray.
panel securing clips.
that the ground tag contacts the cigar lighter body.
116 802
Fig. 1
Issue 1 August 1994 X300 VSM 31

rl Electrical
15.1.6 Fire Hazard Infonnath
Thermal decomposition or combustion may produce dense smoke and other dangerous fumes which in fire situations
form
a highly toxic explosive.
In the event of fire the surrounding area must be evacuated and
all personnel kept well upwind of the area.
Full fire fighting protective gear and
a self contained breathing apparatus operating in the positive pressure mode must
be worn for combating fire. Material near fires must be cooled with water spray to prevent ignition.
Fires should be allowed to burn themselves
out if not threatening to life or property. If fire is threatening to life or prop- erty use copious quantities of water to extinguish.
15.1.7 Ventilath
Local exhaust ventilation designed by a professional engineer should be provided if vapours, fumes, or dusts are gen- erated whilst working with airbag module.
The latest issue of the manual for recommended practices on 'Industrial Ventilation' is available from the
ACGIH Com- mittee on Industrial Ventilation, PO Box 16153, Lansing, MI 48910, USA.
The need for local exhaust ventilation should be evaluated by a professional industrial hygienist.
15.1.8 Respiratory Precauth
To prevent the inhalation of dangerous fumes and dusts, an approved mask should be worn.
15.1.9 Eye Protection
Chemical protective goggles are recommended where there is a possibility of eye contact with the propellant.
Safety glasses with side shields are recommended for
all other operations.
15.1. I0 Protective Clothing
Approved protective gloves, overalls and shoes / boots should be worn.
15.1.1 1 Handling and Storage Precautions
Do not store airbag module near live electrical equipment or circuitry. Store in a dry environment at ambient tempera-
tures.
Good housekeeping and engineering practices should be employed to prevent the generation and accumulation of
dusts. Store in compliance with
all local state and federal regulations.
15.1.12 Driver And Passenger Airbag Modules Assembly / Removal / Service Instructions
Before starting work, ensure ignition switch is in 'IocK position, key is removed and negative terminal cable
is disconnected from the battery.
As the airbag is equipped with a back up power source and due to the risk of airbag being inadvertently
deployed, wait one minute or longer before starting work.
0 Disconnecting the battery cancels the memory for clock, radio, seats, mirrors, steering column and any other
components using battery power. Reset memory after work is completed.
0 Never use airbags from other vehicles, always use new parts.
0 After work is completed, reconnect battery and perform warning light check see diagnostic manual.
0 Never use electrical probes to check voltage or electrical resistance.
0 Disconnect the airbag before carrying out any work on, or in the vicinity of module, or when using electric weld- ing equipment.
0 Always ensure that battery negative has been disconnected for one minute or longer before commencing any
removal procedure.
EB
Issue 1 August 1994 4 X300 VSM