bonnet JAGUAR XJ6 1997 2.G Owner's Manual

3Remove two bumper retaining bolts located
on the bottom side of the bumper (see
illustration). Pull the bumper assembly out
and away from the vehicle to remove it.
4Refitting is the reverse of removal.
15 Front wing-
removal and refitting
3
1Loosen the front wheel nuts. Raise the
vehicle, support it securely on axle stands and
remove the front wheel.
2Remove the front bumper assembly (see
Section 14).
3Remove the front spoiler (see Section 13).4Detach the inner wing splash shield (see
illustration).
5On 1988 and 1989 models, remove the
coolant overflow reservoir located behind the
splash shield (see Chapter 3).
6On models with round headlights, remove
the headlight bezel. On models with
composite headlights (1992 Vanden Plas, all
1993 and later models), remove the headlight
(see Chapter 12).
7Remove the wing mounting bolts and nuts
(see illustrations).
8Detach the wing. It’s a good idea to have an
assistant support the wing while it’s being
moved away from the vehicle to prevent
damage to the surrounding body panels.
9Refitting is the reverse of removal.
16 Boot lid- removal,
refitting and adjustment
2
Note:The boot lid is heavy and somewhat
awkward to remove and refit - at least two
people should perform this procedure.
Removal and refitting
1Open the boot lid and cover the edges of
the boot compartment with pads or cloths to
protect the painted surfaces when the lid is
removed.
2Disconnect any cables or wire harness
connectors attached to the boot lid that would
interfere with removal.
3Make alignment marks around the hinge
mounting bolts with a marking pen.
4While an assistant supports the boot lid,
remove the lid-to-hinge bolts on both sides
and lift it off(see illustration).
5Refitting is the reverse of removal. Note:
When refitting the boot lid, align the lid-to-
hinge bolts with the marks made during
removal.
Adjustment
6Fore-and-aft and side-to-side adjustment
of the boot lid is done by moving the bonnet in
relation to the hinge plate after loosening the
bolts or nuts.
7Scribe a line around the entire hinge plate
as described earlier in this section so you can
judge the amount of movement.
11•6 Bodywork and fittings
14.3 Remove the two retaining bolts from
the bottom of the bumper, then remove the
bumper from the vehicle15.4 Remove the bolts (arrowed) securing
the inner wing splash shield15.7a Detach the wing retaining bolts
(arrowed) at the front of the wing
15.7c Working in the wheel opening,
remove the wing-to-rocker panel bolt
(arrowed)
15.7d Remove the wing-to-door pillar bolt
(arrow; lower bolt not visible)15.7e Detach the bolts along the
top of the wing
3261 Jaguar XJ6
15.7b Remove the wing-to-radiator
support bolt (arrowed)
16.4 With the help of an assistant to hold
the boot lid, remove the retaining bolts and
lift off the boot lid

3261 Jaguar XJ6
Use of EnglishREF•3
As the main part of this book has been written in the US, it uses the appropriate US component names, phrases, and spelling. Some of these
differ from those used in the UK. Normally, these cause no difficulty, but to make sure, a glossary is printed below. When ordering spare parts,
remember the parts list may use some of these words:
AMERICAN ENGLISH
Aluminum Aluminium
Antenna Aerial
Authorized Authorised
Auto parts stores Motor factors
Axleshaft Halfshaft
Back-up Reverse
Barrel Choke/venturi
Block Chock
Box-end wrench Ring spanner
Bushing Bush
Carburetor Carburettor
Center Centre
Coast Freewheel
Color Colour
Convertible Drop head coupe
Cotter pin Split pin
Counterclockwise Anti-clockwise
Countershaft (of gearbox) Layshaft
Dashboard Facia
Denatured alcohol Methylated spirit
Dome lamp Interior light
Driveaxle Driveshaft
Driveshaft Propeller shaft
Fender Wing/mudguard
Firewall Bulkhead
Flashlight Torch
Float bowl Float chamber
Floor jack Trolley jack
Freeway, turnpike etc Motorway
Freeze plug Core plug
Frozen Seized
Gas tank Petrol tank
Gasoline (gas) Petrol
Gearshift Gearchange
Generator (DC) Dynamo
Ground (electrical) Earth
Header Exhaust manifold
Heat riser Hot spot
High Top gear
Hood (engine cover) Bonnet
Installation Refitting
Intake Inlet
Jackstands Axle stands
Jumper cable Jump lead
Keeper Collet
Kerosene Paraffin
Knock pin Roll pin
Lash Clearance
Lash Free-play
Latch Catch
Latches Locks
License plate Number plate
Light Lamp
Lock (for valve spring retainer) Split cotter (for valve spring cap)
Lopes Hunts
Lug nut/bolt Wheel nut/bolt
Metal chips or debris Swarf
Misses Misfires
AMERICAN ENGLISH
Muffler Silencer
Odor Odour
Oil pan Sump
Open flame Naked flame
Panel wagon/van Van
Parking brake Handbrake
Parking light Sidelight
Pinging Pinking
Piston pin or wrist pin Gudgeon pin
Piston pin or wrist pin Small end, little end
Pitman arm Drop arm
Power brake booster Servo unit
Primary shoe (of brake) Leading shoe (of brake)
Prussian blue Engineer’s blue
Pry Prise (force apart)
Prybar Lever
Prying Levering
Quarter window Quarterlight
Recap Retread
Release cylinder Slave cylinder
Repair shop Garage
Replacement Renewal
Ring gear (of differential) Crownwheel
Rocker panel (beneath doors) Sill panel (beneath doors)
Rod bearing Big-end bearing
Rotor/disk Disc (brake)
Secondary shoe (of brake) Trailing shoe (of brake)
Sedan Saloon
Setscrew, Allen screw Grub screw
Shock absorber, shock Damper
Snap-ring Circlip
Soft top Hood
Spacer Distance piece
Spare tire Spare wheel
Spark plug wires HT leads
Spindle arm Steering arm
Stabilizer or sway bar Anti-roll bar
Station wagon Estate car
Stumbles Hesitates
Tang or lock Tab washer
Throw-out bearing Thrust bearing
Tie-rod or connecting rod (of steering) Trackrod
Tire Tyre
Transmission Gearbox
Troubleshooting Fault finding/diagnosis
Trunk Boot (luggage compartment)
Turn signal Indicator
TV (throttle valve) cable Kickdown cable
Unpublicized Unpublicised
Valve cover Rocker cover
Valve lifter Tappet
Valve lifter or tappet Cam follower or tappet
Vapor Vapour
Vise Vice
Wheel cover Roadwheel trim
Whole drive line Transmission
Windshield Windscreen
Wrench Spanner

3261 Jaguar XJ6
REF•4Buying spare parts
Spare parts are available from many
sources, including maker’s appointed
garages, accessory shops, and motor factors.
To be sure of obtaining the correct parts, it
will sometimes be necessary to quote the
vehicle identification number. If possible, it
can also be useful to take the old parts along
for positive identification. Items such as
starter motors and alternators may be
available under a service exchange scheme -
any parts returned should be clean.
Our advice regarding spare parts is as
follows.
Officially appointed garages
This is the best source of parts which are
peculiar to your car, and which are not
otherwise generally available (eg, badges,
interior trim, certain body panels, etc). It is
also the only place at which you should buy
parts if the vehicle is still under warranty.
Accessory shops
These are very good places to buy
materials and components needed for themaintenance of your car (oil, air and fuel
filters, light bulbs, drivebelts, greases, brake
pads, touch-up paint, etc). Components of
this nature sold by a reputable shop are
usually of the same standard as those used
by the car manufacturer.
Besides components, these shops also sell
tools and general accessories, usually have
convenient opening hours, charge lower
prices, and can often be found close to home.
Some accessory shops have parts counters
where components needed for almost any
repair job can be purchased or ordered.
Motor factors
Good factors will stock all the more
important components which wear out
comparatively quickly, and can sometimes
supply individual components needed for the
overhaul of a larger assembly (eg, brake seals
and hydraulic parts, bearing shells, pistons,
valves). They may also handle work such as
cylinder block reboring, crankshaft regrinding,
etc.
Tyre and exhaust specialists
These outlets may be independent, or
members of a local or national chain. They
frequently offer competitive prices when
compared with a main dealer or local garage,
but it will pay to obtain several quotes before
making a decision. When researching prices,
also ask what “extras” may be added - for
instance fitting a new valve and balancing the
wheel are both commonly charged on top of
the price of a new tyre.
Other sources
Beware of parts or materials obtained from
market stalls, car boot sales or similar outlets.
Such items are not invariably sub-standard,
but there is little chance of compensation if
they do prove unsatisfactory. In the case of
safety-critical components such as brake
pads, there is the risk of financial loss, and
also of an accident causing injury or death.
Second-hand parts or assemblies obtained
from a car breaker can be a good buy in some
circumstances, but this sort of purchase is
best made by the experienced DIY mechanic.
Vehicle identification
Modifications are a continuing and
unpublicised process in vehicle manufacture,
quite apart from major model changes. Spare
parts manuals and lists are compiled upon a
numerical basis, the individual vehicle
identification numbers being essential to
correct identification of the part concerned.
When ordering spare parts, always give as
much information as possible. Quote the car
model, year of manufacture and registration,
chassis and engine numbers as appropriate.
The Vehicle Identification Number (VIN)
plate is attached to the base of the driver’s
door pillar left-hand wing valance and is
visible once the bonnet has been opened. The
vehicle identification (chassis) number is also
stamped onto a plate located inside the
windscreen and may also be stamped onto
the right-hand inner wing panel in the engine
compartment (see illustrations).
The trim code and paint codeare also
stamped onto the VIN plate.
The engine numberis stamped onto the
right-hand side of the cylinder block, next to
the distributor (see illustration).
The automatic transmission numberis
stamped onto a metal label attached to the
left-hand side of the transmission housing,
just above the sump (see illustration).The VIN is stamped on the right inner wing
panel of the engine compartment
The engine identification number is
stamped on the right side of the engine
block just behind the distributorThe transmission identification number is
located on the left side of the transmission
housing just above the sump
The VIN is also present on the left side of
the dashboard

3261 Jaguar XJ6
Fault findingREF•13
1 Engine
Engine will not rotate when attempting to start
m mBattery terminal connections loose or corroded (Chapter 1).
m mBattery discharged or faulty (Chapter 1).
m mDamaged left rear window harness shorting against glass rail
inside door, causing battery to drain (Chapter 12).
m mAutomatic transmission not completely engaged in Park
(Chapter 7).
m mBroken, loose or disconnected wiring in the starting circuit
(Chapters 5 and 12).
m mStarter motor pinion jammed in flywheel ring gear (Chapter 5).
m mStarter solenoid faulty (Chapter 5).
m mStarter motor faulty (Chapter 5).
m mIgnition switch faulty (Chapter 12).
m mStarter pinion or flywheel teeth worn or broken (Chapter 5).
m mInternal engine problem (Chapter 2B).
m mInertia switch activated (Chapter 12).
m mStarter relay defective (Chapter 5).
Engine rotates but will not start
m
mFuel tank empty.
m mBattery discharged (engine rotates slowly) (Chapter 5).
m mBattery terminal connections loose or corroded (Chapter 1).
m mLeaking fuel injector(s), faulty fuel pump, pressure regulator, etc.
(Chapter 4).
m mFuel not reaching fuel injection system (Chapter 4).
m mIgnition components damp or damaged (Chapter 5).
m mFuel injector stuck open (Chapter 4).
m mWorn, faulty or incorrectly gapped spark plugs (Chapter 1).
m mBroken, loose or disconnected wiring in the starting circuit
(Chapter 5).
m mLoose distributor is changing ignition timing (Chapter 1).
m mBroken, loose or disconnected wires at the ignition coil or faulty
coil (Chapter 5).
m m1988 and 1989 models may have electrical connector damage
between the fuel pump relay and the fuel pump (Chapter 12).
m mCoolant temperature sensor shorting on bonnet liner (Chapter 11).
m mDefective Mass Airflow (MAF) sensor (Chapter 6).
Engine hard to start when cold
m
mBattery discharged or low (Chapter 1).
m mFuel system malfunctioning (Chapter 4).
m mInjector(s) leaking (Chapter 4).
m mDistributor rotor carbon tracked (Chapter 5).
m mWater enters the air cleaner housing near the left front wheel arch
(Chapter 4).
Engine hard to start when hot
m mAir filter clogged (Chapter 1).
m mFuel not reaching the fuel injection system (Chapter 4).
m mCorroded battery connections, especially ground (Chapter 1).
m mFuel vaporises at fuel pump inlet. Refit dual fuel pumps
(Chapter 4).
m mFuel vapours from charcoal canister enter intake during idle and
cause idling, stalling and starting problems (Chapter 6).
Starter motor noisy or excessively rough in
engagement
m mPinion or flywheel gear teeth worn or broken (Chapter 5).
m mStarter motor mounting bolts loose or missing (Chapter 5).
Engine starts but stops immediately
m
mLoose or faulty electrical connections at distributor, coil or
alternator (Chapter 5).
m mInsufficient fuel reaching the fuel injector(s) (Chapters 1 and 4).
m mDamaged fuel injection system speed sensors (Chapter 5).
m mFaulty fuel injection relays (Chapter 5).
m mLeaking threaded adapter on the EGR valve - where fitted
(Chapter 6)
Oil puddle under engine
m mSump gasket and/or sump drain bolt seal leaking (Chapter 2).
m mOil pressure sending unit leaking (Chapter 2).
m mValve cover gaskets leaking (Chapter 2).
m mEngine oil seals leaking (Chapter 2).
m mCylinder head rear plate gasket leaking (Chapter 2).
m mAlternator mounting bolt threads leaking oil (Chapter 5).
m mOil cooler or oil cooler lines leaking (Chapter 3).
Engine misses while idling or idles erratically
m
mVacuum leakage (Chapter 2).
m mAir filter clogged (Chapter 1).
m mFuel pump not delivering sufficient fuel to the fuel injection system
(Chapter 4).
m mLeaking head gasket (Chapter 2).
m mTiming belt/chain and/or sprockets worn (Chapter 2).
m mCamshaft lobes worn (Chapter 2).
m mEGR valve stuck open - where fitted (Chapter 6).
Engine misses at idle speed
m
mSpark plugs worn or not gapped properly (Chapter 1).
m mFaulty spark plug leads (Chapter 1).
m mVacuum leaks (Chapter 1).
m mIncorrect ignition timing (Chapter 5).
m mUneven or low compression (Chapter 2).
m mRestricted EGR vacuum hose - where fitted (Chapter 6).
Engine misses throughout driving speed range
m
mFuel filter clogged and/or impurities in the fuel system (Chapter 1).
m mLow fuel output at the injectors (Chapter 4).
m mFaulty or incorrectly gapped spark plugs (Chapter 1).
m mIncorrect ignition timing (Chapter 5).
m mCracked distributor cap, disconnected distributor wires or
damaged distributor components (Chapter 1).
m mLeaking spark plug leads (Chapter 1).
m mFaulty emission system components (Chapter 6).
m mLow or uneven cylinder compression pressures (Chapter 2).
m mWeak or faulty ignition system (Chapter 5).
m mVacuum leak in fuel injection system, intake manifold or vacuum
hoses (Chapter 4).
m mCrankshaft sensor teeth damaged or missing (see Chapter 12).
m mDistributor installed incorrectly (see Chapter 5)
Engine stumbles on acceleration
m
mSpark plugs fouled (Chapter 1).
m mFuel injection system malfunctioning (Chapter 4).
m mFuel filter clogged (Chapters 1 and 4).
m mIncorrect ignition timing (Chapter 5).
m mIntake manifold air leak (Chapter 4).
m mCollapsed or damaged fuel tank caused by blocked EVAP system
- where fitted (see Chapter 6).

3261 Jaguar XJ6
REF•22Index
AABS fault finding -9•2
Accelerator cable -4•8
Acknowledgements -0•4
Aerial - 12•8
Air cleaner -1•14, 4•7
Air conditioning -3•2, 3•7, 3•10, 3•11, 3•13, 3•14
Air induction system -4•9
Air Injector Reactor (AIR) system -6•8
Air intake plenum -4•13
Airbag - 0•5, 12•14
Alternator -5•6
Amplifier -5•3
Anti-lock Brake system (ABS) -9•2
Anti-roll bar - 10•3
Anti-theft system - REF•1
Antifreeze -0•11, 0•16, 1•2, 1•20, 3•2
Asbestos -0•5
ATF -0•16
Automatic transmission-7•1et seq
fault finding - 7•1, REF•15
fluid - 0•16, 1•2, 1•11, 1•19
filter - 1•19
Auxiliary shaft -2A•8
BBalljoints - 10•4
Battery -0•5, 0•15, 1•9, 5•1, 5•1
Big-end bearings -2B•13, 2B•17
Bleeding
brake system - 9•10
power steering - 10•11
Block -2B•10, 2B•11
Blower motors -3•7
Body corrosion - REF•11
Body electrical system- 12•1et seq
Bodywork and fittings- 11•1et seq
Bonnet - 11•3, 11•4
Boot - 11•7
lid - 11•3, 11•6, 11•7,
Boots (steering) - 10•9
Brake fluid -0•12, 0•16, 1•20
Brake lights - 12•12
switch - 9•13
Brake servo -1•12
Braking system-1•12, 9•1et seq
fault finding - REF•15, REF•16
MOT checks - REF•8 to REF•10
Bulbs -0•15, 12•11
Bumpers - 11•5
Burning -0•5
CCables -4•8, 5•2, 7•2, 7•4, 9•10, 9•11, 11•4, 11•10
Calipers -9•3
Camshafts -2A•9
Capacities -1•2
Carpets - 11•1
Cassette - REF•1
Catalytic converter -6•12
Central locking - 12•13
Centre console - 11•11
Charcoal canister -6•11
Charging -1•10
Charging system -5•5
Circuit breakers - 12•3
CO emissions (mixture) - REF•11
Coil (HT) -5•3
Coil spring - 10•5, 10•6
Compression check -2B•3
Compressor -3•13
Condenser -3•13
Connecting rods -2B•9, 2B•12, 2B•17, 2B•18
Console - 11•11, 11•12
Continuity check - 12•2
Control arms - 10•5, 10•6, 10•8
Conversion factors - REF•2
Coolant -0•11, 0•16, 1•2, 1•20, 3•2
Coolant reservoir -3•4, 3•5
Coolant temperature sensor -6•3
Cooling fans -3•3
Cooling system fault finding - REF•14
Cooling,heating and air conditioning systems-3•1et seq
Courtesy lights - 12•12
Cowl cover - 11•14
Crankcase ventilation system -1•16, 6•11
Crankshaft -2A•5, 2A•17, 2B•10, 2B•13, 2B•16
position sensor - 6•7
Cruise control - 12•13
Crushing -0•5
Cylinder head -2A•13, 2B•6, 2B•7, 2B•8
Cylinder honing -2B•12
DDashboard - 11•13
Dents - 11•2
Differential -8•1, 8•5
oil - 1•2, 1•11, 1•20
Dimensions - REF•1
Direction indicators - 12•4, 12•11, 12•12
Discs -9•4
Distributor -5•4
Doors - 11•7, 11•8, 11•9, 11•10, 11•10, REF•9
Drivebelt -1•16
Driveplate -2A•16
Driveshafts -8•1, 8•4, 8•5, REF•10
Drivetrain-1•14, 8•1et seq
Note:References throughout this index are in the form - “Chapter number” • “page number”