interior JEEP CHEROKEE 1995 Service Service Manual

STATIONARY WINDOW GLASS
INDEX
page page
Interior Rearview MirrorÐXJ Removal and
Installation............................. 66
Interior Rearview Mirror Support Bracket
ReplacementÐXJ Preparation and Installation . . . 66
Description and Operation.......... ..........67
InstallationÐShort Method.......... ..........69
InstallationÐExtended Method........ ........71Rear Door Stationary Window Glass...... ......72
Rear Quarter Vent Window GlassÐXJ Removal
and Installation............. .............73
Rear Quarter Window Glass/Rear Quarter Plastic
InsertÐXJ Removal and Installation..... .....73
INTERIOR REARVIEW MIRRORÐXJ
MIRROR REMOVAL
(1) Loosen the mirror base-to-bracket setscrew
(Fig. 1).
(2) Slide the mirror base upward and off the sup-
port bracket (Fig. 2).
MIRROR INSTALLATION
(1) Slide the mirror base onto the support bracket
(Fig. 2).
CAUTION: Do not over-tighten setscrew because
glass chipping or breakage could result.
(2) Tighten the setscrew to 1 Nzm (9 in-lbs) torque
(Fig. 1).
INTERIOR REARVIEW MIRROR SUPPORT
BRACKET REPLACEMENTÐXJ
PREPARATION
(1) Mark reference lines for the mirror support bracket
on the outside of windshield glass with a wax pencil.
(2) If the vinyl pad remained on the windshield
glass, soften and remove it with a heat gun.
(3) Clean the support bracket surface area on the
glass. Use a mild abrasive cleaning powder on a cloth
saturated with isopropyl (rubbing) alcohol.
(4) Lightly sand the contact surface on the support
bracket with fine grit sandpaper. Wipe bracket con-
tact surface clean with a paper towel and alcohol.
Fig. 1 Interior Rearview Mirror Setscrew
Removal/Installation
Fig. 2 Interior Rearview Mirror Removal/Installation
23 - 66 STATIONARY WINDOW GLASSÐXJJ1995 Jeep Cherokee/Wrangler
Publication No. 81-370-5146
TSB 26-05-95 July, 1995

REMOVAL AND INSTALLATION
WINDSHIELD
Windshield glass removal is accomplished by the
use of a razor knife and an electric hot knife to cut
through the urethane adhesive. This removal method
applies in all instances.
Depending on the circumstances, either one of two
windshield glass installation methods can be used:
²The short method.
²The extended method.
The short method is used when the windshield
glass is removed intact, and the body opening and
the pinchweld flanges do not require repair.
The extended method must be used when the body
opening or a flange is damaged. The extended method
must also be used when urethane no longer adheres to
either the windshield glass or the pinchweld flanges.
REMOVAL
NOTE: When using the windshield glass short in-
stallation method, ensure that a bead of urethane
remains on the pinchweld flange.
(1) Cover the interior and exterior body surface ar-
eas with a protective covering.
(2) With doors open, remove the windshield wiper
arms, interior trim moldings and rearview mirror.
(3) Make a cut around theperimeterof the wind-
shield glass along the glass edge with a razor knife.
(4) Clean the blade of the hot knife with solvent
and a cloth. Sharpen the blade with a fine-tooth file.
CAUTION: When cutting through urethane with a
hot knife, do not allow the knife blade to remain
stationary at any location. Excessive heat will per-
manently soften urethane and cause complete re-
placement of the urethane.
Fig. 3 Cutting Glass Urethane Adhesive With Hot Knife
23 - 68 STATIONARY WINDOW GLASSÐXJJ1995 Jeep Cherokee/Wrangler
Publication No. 81-370-5146
TSB 26-05-95 July, 1995

(5) Start the hot knife blade (special tool C-4386)
between the glass and the urethane. Next, cut the
adhesive as close to the glass edge as possible (Fig.
1). Allow as much adhesive to remain on the pinch-
weld flange as possible.For best cutting results,
clean the knife blade frequently with steel wool
while the blade is hot.
(6) Remove the windshield glass from the body
opening.
(7) After the hot knife blade has cooled, clean the
blade with solvent and a clean cloth.
INSTALLATIONÐSHORT METHOD
Normally, after a replacement windshield glass is
installed, the rearview mirror bracket also requires
installation.Do not install the bracket until after
the windshield glass installation is completed.
(1) Inspect the windshield opening pinchweld
flanges. Prime any bare spots with urethane primer.
Allow a minimum of 18 minutes for dry time.
(2) Inspect urethane bead for high spots. Level
bead by shaving off high spots with a razor knife.
(3) Clean the outer edge of windshield glass with
naphtha or an equivalent product.
(4) Prime outer perimeter of interior side of glass 16
mm (5/8 inch) from edge. Use a wipe-off type urethane
primer and wipe glass dry after primer application.
NOTE: The reveal molding has an adhesive applied
to the windshield contact surface to help secure the
molding to the windshield during the installation
procedure.
(5) Apply the molding to the windshield:
²With the molding at room temperature, press the
molding onto the windshield corners.
²From corner to corner, work the molding to the
center of each side. (Some stretching of the mold-
ing may be required during this procedure.)(6) Place the glass on the pinchweld flanges and
inspect for gaps in the urethane. Gaps in excess of 3
mm (1/8 inch) must be filled with urethane.
(7) Adjust windshield glass position until it is
aligned with the flanges and adhesive. Next, make
alignment marks on the glass and body.
(8) Remove the windshield glass and position it on
a flat surface.
CAUTION: Avoid spilling or dripping primer on
painted surfaces. Clean spills or drips immediately.
The primer will damage the paint if it remains on
the surface for any length of time.
(9) If the replacement windshield glass does not
have blackout primer:
²Attach a 25 mm (1 in) wide masking tape band
around the interior side of the glass 16 mm (5/8
in) from the edge of the glass.
²Do not attach tape along the bottom of the glass
andattach it only to the inside of the glass.
Fig. 4 Masking Tape Location For Blackout Primer
JSTATIONARY WINDOW GLASSÐXJ 23 - 691995 Jeep Cherokee/Wrangler
Publication No. 81-370-5146
TSB 26-05-95 July, 1995

²Clean the 16-mm (5/8-in) wide surface area around
the glass with isopropyl alcohol.
²Thoroughly mix and apply glass blackout primer
to the 16 mm (5/8 in) surface area around the in-
terior side of the glass (Fig. 3).
²Allow the primer to dry for at least 10-12 minutes.
(10) Apply a small amount of adhesive to the bot-
tom support spacers and attach the support spacers
to the bottom of the windshield, 170 mm inboard
from the outer windshield edge (Fig. 4).
(11) Cut the urethane adhesive applicator nozzle
(Fig. 7).
CAUTION: Be prepared to install glass immediately
after applying the adhesive, as the adhesive will be-
gin to cure in less than 10 minutes.
(12) Apply a continuous, 6-mm (1/4-in) diameter
bead of urethane adhesive to the surface area.(13) Align the glass with the reference marks and
position the glass on the pinchweld flanges. Ensure
that the windshield glass is correctly seated on the
support spacers.
(14) Force the windshield glass inward just enough
to wet-out and set the urethane. Use care to avoid
excessive squeeze-out of adhesive.
(15) Water test the windshield with a water spray
after installation. Do not direct high pressure
streams of water directly at urethane. If any leaks
are detected, apply urethane as necessary.
(16) If used remove the masking tape from the in-
ner surface of the glass.
(17) Install all components and clean the vehicle.
(18) Open the vehicle windows to prevent interior
pressure while the urethane is curing.If not
vented, pressure in the interior of the vehicle
may interfere with proper glass bonding.
(19) Install the rearview mirror.
Fig. 6 Windshield Bottom Support SpacersFig. 5 Blackout Primer Application
23 - 70 STATIONARY WINDOW GLASSÐXJJ1995 Jeep Cherokee/Wrangler
Publication No. 81-370-5146
TSB 26-05-95 July, 1995

(6) If the pinchweld flanges require repair, remove
the windshield glass and straighten, align, or repair
the flange(s) as necessary.
(7) Position the windshield in the opening and in-
spect the windshield fit again. Mark the windshield
final position on the glass and body with a wax pen-
cil (or use masking tape). The marks (or masking
tape) will be used for installation alignment refer-
ence.
(8) If the replacement windshield does not have
blackout primer:
²Attach a 25-mm (1-in) wide masking tape band
around the interior side of glass 16 mm (5/8 in)
from edge of glass (Fig. 2).
²Do not attach tape along the bottom of the glass
and attach only to the inside of glass.
²Thoroughly mix and apply blackout primer to the
16 mm (5/8 in) surface area around the interior
side of the glass (Fig. 4).
²Allow the primer to dry for at least 10-12 minutes.
(9) Apply a small amount of adhesive to the bot-
tom support spacers and attach the support spacers
to the bottom of the windshield, 170 mm inboard
from the outer windshield edge (Fig. 6).
(10) Cut the urethane applicator nozzle (Fig. 7).
(11) Apply a continuous bead of urethane to the
surface area with blackout primer on the interior
side of glass. The bead should be 9-mm (3/8-in) wide
by 12.7-mm (1/2-in) deep for best results.CAUTION: Be prepared to install the windshield im-
mediately after applying the adhesive, as the adhe-
sive will begin to cure in less than 10 minutes.
(12) Align the windshield with the wax pencil in-
stallation alignment reference marks (or the tape
strips). Position the windshield on pinchweld flanges
and spacers.
(13) Force the windshield inward just enough to
wet-out and set the urethane. Use care to avoid ex-
cessive squeeze-out of adhesive.
(14) Water test the windshield with a water spray
after installation. Do not direct high pressure
streams of water directly at the urethane. If any
leaks are detected, apply urethane as necessary.
(15) If used, remove the masking tape from the in-
ner surface of glass.
(16) Install all components and clean the vehicle. If
necessary, refer to the installation procedures.
(17) Open the vehicle windows to prevent interior
pressure while the urethane adhesive is curing.If
not vented, pressure in the interior of vehicle
will interfere with glass bonding.
(18) Install the rearview mirror on the bracket.
REAR DOOR STATIONARY WINDOW GLASS
REMOVAL
(1) Lower the window glass.
(2) Pry the window beltline molding away from the
clips and remove the molding from the door.
(3) Remove the window weatherstrip seals from
the door.
23 - 72 STATIONARY WINDOW GLASSÐXJJ1995 Jeep Cherokee/Wrangler
Publication No. 81-370-5146
TSB 26-05-95 July, 1995

REAR QUARTER VENT WINDOW GLASSÐXJ
REMOVAL
(1) Remove the vent window handle retaining pin
and nut (Fig. 8).
(2) Remove the hinge-to-glass screws and remove
the window glass. If glass adheres to the hinges, re-
move the glass by carefully pushing out hinge screw
inserts.
INSTALLATION
(1) Position the vent window glass at the hinges
and install the screws.
(2) Install the handle, pin and nut (Fig. 8).
(3) Test the vent window for water leaks.
REAR QUARTER WINDOW GLASS/REAR QUARTER
PLASTIC INSERTÐXJ
REMOVAL
(1) If equipped, remove the quarter window reveal
molding (Fig. 9).
(2)
Remove the quarter window interior trim covers.
(3) Separate the weatherstrip seal lip from the
window opening flanges. Use a pry tool and carefully
push the window glass and seal outward.
(4) Remove the weatherstrip seal and window
glass from window opening.
(5) Remove the weatherstrip seal from the window
glass.
INSTALLATION
(1) Clean the original sealant from the weather-
strip channels and window opening flanges.
(2) Apply a 4-mm (1/6-in) diameter bead of sealant
to the window channel in the weatherstrip seal.
(3) Install the weatherstrip on the window glass.
Install the seal installation cord in the window open-
ing flange channel as follows:
Fig. 8 Vent Window Handle Removal/Installation
Fig. 9 Quarter Window Reveal Molding, Glass and Seal
JSTATIONARY WINDOW GLASSÐXJ 23 - 731995 Jeep Cherokee/Wrangler
Publication No. 81-370-5146
TSB 26-05-95 July, 1995

²Moisten a length of 6-mm (1/4-in) diameter cord
with a soap and water solution.
²Ensure that the cord is long enough to go all the
way around the perimeter of the weatherstrip.
²Insert the cord into the window opening flange
channel in the weatherstrip seal.
(4) Apply a 6-mm (1/4-in) diameter bead of sealant
to the window opening flanges.
(5) For two-door vehicles, apply a 3-mm (1/8-in) di-
ameter bead of sealant at the quarter panel applique
and liftgate pillar seam.
(6) Position the quarter window glass and the
weatherstrip seal in the window opening (Fig. 25 and
26) with the free ends of the cord inside the vehicle
(Fig. 27).(7) Pull on each end of the cord to pull the weath-
erstrip seal channel lip over the window opening
flanges.
(7) Test the vent window for water leaks.
(8) Install the interior trim cover.
(9) If equipped, install the quarter window reveal
molding.
LIFTGATE WINDOW GLASSÐXJ
REMOVAL
(1) If equipped, remove the liftgate window reveal
molding (Fig. 28).
(2) Remove the interior trim panels.
(3) Use a pry tool to separate the weatherstrip seal
lip from the window opening flanges. Push the glass
and weatherstrip seal outward from the top toward
the rear of the vehicle.
(4) Remove the glass and weatherstrip seal from
the liftgate (Fig. 28).
(5) Remove the weatherstrip seal from the window
glass.
Fig. 23 Quarter Window Glass and Seal
Fig. 24 Weatherstrip Seal and Cord Installation
Fig. 25 Quarter Window With Vent
Fig. 26 Quarter Window Glass and Seal In Window
Opening
23 - 74 STATIONARY WINDOW GLASSÐXJJ

(6) Clean the weatherstrip channels and window
opening flanges.
INSTALLATION
(1) Apply a 4-mm (1/6-in) diameter bead of sealant
to liftgate glass channel in the weatherstrip seal
(Fig. 28).
(2) Install weatherstrip seal on the glass (Fig. 29).
Install the seal installation cord in the window open-
ing channel as follows:
²Moisten a length of 6-mm (1/4-in) diameter cord
with a soap and water solution.
²Insert the cord into the window opening flange
channel in the weatherstrip seal.
(3) Apply a 6-mm (1/4-in) diameter bead of sealant
around the perimeter of the window opening flange
in the liftgate (Fig. 28).
(4) Install the window glass and the weatherstrip
seal in the window opening with the cord according
to the following instructions:
²Position the window glass and the weatherstrip
seal in the window opening with the free ends of the
cord inside the vehicle (Fig. 30).
²Pull on each end of the cord to pull the weather-
strip seal channel lip over the window opening flange
(Fig. 31).
(5) Test the liftgate window for water leaks.
(6) Install the interior trim covers.
(7) If equipped, install the liftgate window reveal
molding (Fig. 28).
Fig. 28 Liftgate Window Glass Reveal Molding, Glass and Seal
Fig. 27 Quarter Window Glass and Seal Installation
JSTATIONARY WINDOW GLASSÐXJ 23 - 75

INTERIOR COMPONENTS
INDEX
page page
Assist HandleÐXJ........................ 89
B/C-Pillar and Liftgate Pillar Trim CoversÐXJ.... 88
Bucket Seat Cushion and CoverÐXJ........... 81
Bucket Seat PlatformÐXJ................... 82
Bucket Seatback Cover and FrameÐXJ........ 81
Cargo BarrierÐXJ........................ 101
Cargo LampÐXJ......................... 94
Carpets and Floor MatsÐXJ................. 99
Dome LampÐXJ......................... 93
Front Bucket SeatsÐXJ.................... 81
Front Carpet/MatÐXJ...................... 99
Front Inner Scuff Plate/Cowl Side Trim PanelÐXJ . 86
Front Shoulder Belt/BuckleÐXJ............... 90
Full Floor ConsoleÐXJ..................... 95
HeadlinerÐXJ............................ 92
I/P Ash Receiver Tray LampÐXJ.............. 80
Instrument Cluster BezelÐXJ................ 80
Interior Trim Panels and Scuff PlatesÐXJ....... 84
Jack StorageÐXJ......................... 97
Keyless Entry ReceiverÐXJ................. 93Mini-Console with Floor ShiftÐXJ............. 94
Mini-Floor ConsoleÐXJ..................... 94
Outer Scuff PlatesÐXJ..................... 89
Overhead ConsoleÐXJ..................... 93
Parking Brake Handle CoverÐXJ............. 94
Quarter and Wheelhouse Trim PanelsÐXJ...... 87
Quarter Trim Panel ExtensionÐXJ............. 87
Rear Carpet/MatÐXJ..................... 100
Rear Seat Cushion CoverÐXJ............... 82
Rear Seat CushionÐXJ.................... 82
Rear Seatback CoverÐXJ................... 84
Rear Seatback Latch Striker and BumperÐXJ.... 84
Rear SeatbackÐXJ........................ 83
Rear Shoulder/Lap Belt/BuckleÐXJ............ 91
Sound BarÐXJ........................... 94
Spare Tire/Wheel Holddown and Floor
BracketsÐXJ........................... 98
SunvisorsÐXJ........................... 93
Windshield Side MoldingÐXJ................ 86
INSTRUMENT CLUSTER BEZELÐXJ
REMOVAL
(1) Remove the bezel retaining screws (Fig. 1).
(2) Separate the bezel from the U-clips and remove
it from the upper section of the instrument panel.
(3) If necessary, remove or install rocker switch
cover plates.
INSTALLATION
(1) Position the bezel on the upper instrument
panel and engage it with the U-clips.
(2) Install the bezel retaining screws. Tighten thescrews with 1 Nzm (11 in-lbs) torque.
For service procedures regarding individual I/P
components refer to Group 8, Electrical.
I/P ASH RECEIVER TRAY LAMPÐXJ
REMOVAL
(1) Remove the ash receiver tray from instrument
panel (Fig. 2).
(2) Remove the lamp retaining screw from the ash
receiver tray cavity (Fig. 3).
(3) Disconnect the lamp wire harness connector
and remove the lamp from the instrument panel.
Fig. 1 Instrument Bezel Removal/Installation
Fig. 2 Ash Receiver Tray
23 - 80 INTERIOR COMPONENTSÐXJJ

INSTALLATION
(1) Position the lamp under the instrument panel
and connect the lamp wire harness connector.
(2) Install the lamp retaining screw in the ash re-
ceiver tray cavity.
(3) Install the ash receiver tray in the instrument
panel.
FRONT BUCKET SEATSÐXJ
REMOVAL
Bucket seat platforms are attached to the floor
panel with bolts (Fig. 1).
(1) Remove seat frame bolts.
(2) For power seats, disconnect wire harness con-
nector.
(3) Separate seat from floor panel.
INSTALLATION
(1) Position seat on floor panel.
(2) Install seat frame bolts. Tighten to 32 Nzm (24
ft-lbs) torque.(3) For power seats, connect wire harness connec-
tor.
BUCKET SEAT CUSHION AND COVERÐXJ
REMOVAL
(1) Remove the seat from vehicle (Fig. 1). If neces-
sary, refer to removal procedure.
(2) Remove seat trim cover.
(3) Remove wire support rod and rear carpet seat
track cover, and flap retainer.
(4) For power seats, remove control housing from
seat cushion.
(5) Unclip skirt from seat cushion and seat frame.
(6) Remove seat cushion cover retaining screws
and wire rods from cushion cover. Remove cover from
cushion frame.
INSTALLATION
(1) Install seat cushion cover on cushion frame. In-
stall wire rods and retaining screws. Tighten screws
to2Nzm (13 in-lbs) torque.
(2) Install cushion and retaining screws on seat
frame.
(3) Clip skirt onto seat cushion and seat frame.
(4) For power seats, install control housing on seat
cushion. Tighten screws to 2 Nzm (13 in-lbs) torque.
(5) Install rear carpet seat track cover and support
rod and flap retainer.
(6) Install seat trim cover and screws onto seat
platform.
(7) Install seat in vehicle (Fig. 1). If necessary, re-
fer to removal procedure.
BUCKET SEATBACK COVER AND FRAMEÐXJ
REMOVAL
(1) Remove seat from vehicle. If necessary, refer to
removal procedure.
(2) Remove seat cushion from frame. If necessary,
refer to removal procedure.
(3) If equipped, remove headrest. Twist knob under
headrest and pull up and out of cylinders in seat-
back.
(4) Remove headrest latch release lever bezel from
seatback.
(5) Squeeze plastic retainers together. Detach
lower flap from front of cover.
(6) Remove cover retainer clips and remove cover
from seatback.
(7) For power seats, remove retaining screws and
remove the seat control from seat track/platform.
(8) Remove retaining screws and nuts. Remove
seat frame from seat track/platform.
INSTALLATION
(1) Position seat frame on seat track/platform. In-
stall retaining screws and nuts.
Fig. 3 Ash Receiver Tray Lamp
Fig. 1 Bucket Seat
JINTERIOR COMPONENTSÐXJ 23 - 81