Compressor JEEP CHEROKEE 1995 Service Manual PDF
[x] Cancel search | Manufacturer: JEEP, Model Year: 1995, Model line: CHEROKEE, Model: JEEP CHEROKEE 1995Pages: 2198, PDF Size: 82.83 MB
Page 1917 of 2198
(8) Check air gap with feeler gauge (Fig. 13). If the
air gap does not meet the specification add or sub-
tract shims as required. The specification is 0.41-0.79
mm (0.016-0.031 inch). If air gap is not consistent
around the circumference, lightly pry up at the min-
imum variations. Lightly tap down at points of max-
imum variation.
The air gap is determined by the spacer
shims. When installing the original or a new
clutch assembly, try the original shims first.
When installing a new clutch onto a compressor
that previously did not have a clutch, use 0.040,
0.020, and 0.005 shims from the clutch accessory
sack.
Fig. 13 Check Air Gap
24 - 22 HEATING AND AIR CONDITIONINGJ
Page 1932 of 2198
TORQUE SPECIFICATIONS
AIR CONDITIONING
DESCRIPTION ................................................TORQUE
Compressor
Mounting Bolts ............................27 Nzm (20 ft. lbs.)
Bracket Bolts ...............................27 Nzm (20 ft. lbs.)
Shaft Nut ...............................14.4 Nzm (10.5 ft. lbs.)
JHEATING AND AIR CONDITIONING 24 - 37
Page 1962 of 2198
- XJ, ANTENNA REMOVE/INSTALL........8F-8
- XJ, GENERAL INFORMATION...........8K-1
- XJ, MULTI-FUNCTION SWITCH..........8J-4
- XJ, MULTI-FUNCTION SWITCH
REMOVE/INSTALL.....................8J-5
- XJ, RADIO REMOVE/INSTALL...........8F-6
- XJ, SOUND BAR REMOVE/INSTALL......8F-8
- XJ, SPEAKERS REMOVE/INSTALL........8F-6
- XJ, TURN SIGNAL/HAZARD WARNING
SYSTEM.............................8J-3
- YJ, ANTENNA REMOVE/INSTALL.......8F-10
- YJ, BUZZER MODULE SCHEMATIC......8U-4
- YJ, GENERAL INFORMATION..........8K-10
- YJ, HAZARD WARNING SYSTEM........8J-4
- YJ, RADIO REMOVE/INSTALL...........8F-9
- YJ, SERVICE PROCEDURES...........8K-17
- YJ, SOUND BAR REMOVE/INSTALL.....8F-10
- YJ, SPEAKERS REMOVE/INSTALL........8F-9
- YJ, TURN SIGNAL SYSTEM............8J-3
- YJ, TURN SIGNAL/HAZARD WARNING
SWITCH REMOVE/INSTALL..............8J-5
30RH/32RH AUTOMATIC TRANSMISSION . . 21-67
30RH/32RH GENERAL SPECIFICATIONS . . 21-335
30RH/32RH IN-VEHICLE SERVICE........21-99
30RH/32RH PRESSURE TEST
SPECIFICATIONS....................21-336
30RH/32RH TORQUE SPECIFICATIONS . . . 21-336
30RH/32RH TRANSMISSION DIAGNOSIS . . 21-70
30RH/32RH TRANSMISSION OVERHAUL . 21-119
30RH/32RH TRANSMISSION REMOVAL
AND INSTALLATION..................21-115
4-CYLINDER ENGINE, ENGINE FIRING
ORDERÐ2.5L.......................8D-32
60-WAY CONNECTOR, POWERTRAIN
CONTROL MODULE (PCM).............14-40
6-CYLINDER ENGINE, AUXILIARY
ELECTRIC COOLING FANÐXJ MODELS
WITH 4.0L...........................7-35
6-CYLINDER ENGINE, ENGINE FIRING
ORDERÐ4.0L.......................8D-32
ABS BRAKE DIAGNOSIS.................5-3
ABS COMPONENT SERVICEABILITY.......5-37
ABS DIAGNOSTIC CONNECTOR.......5-35,5-3
ABS OPERATION AND SERVICE..........5-33
ABS POWER RELAY; ANTI-LOCK BRAKES
(XJ).............................8W-32-1
ABS POWER RELAY; ANTI-LOCK BRAKES
(XJ-RHD).........................8W-32-1
ABS POWER RELAY; ANTI-LOCK BRAKES
(YJ).............................8W-32-1
ABS PUMP MOTOR RELAY; ANTI-LOCK
BRAKES (XJ)......................8W-32-1
ABS PUMP MOTOR RELAY; ANTI-LOCK
BRAKES (XJ-RHD).................8W-32-1
ABS PUMP MOTOR RELAY; ANTI-LOCK
BRAKES (YJ)......................8W-32-1
ABS SYSTEM POWER-UP AND
INITIALIZATION.......................5-35
ABS WARNING LAMP; ANTI-LOCK
BRAKES (XJ)......................8W-32-2
ABS WARNING LAMP; ANTI-LOCK
BRAKES (XJ-RHD).................8W-32-2
ABS WARNING LAMP; ANTI-LOCK
BRAKES (YJ)
......................8W-32-2
ABS WARNING LAMP; INSTRUMENT
CLUSTER (XJ)
.....................8W-40-2
ABS WARNING LAMP; INSTRUMENT
CLUSTER (XJ-RHD)
................8W-40-2
ABS WARNING LAMP; INSTRUMENT
CLUSTER (YJ)
.....................8W-40-2
ABS WARNING LIGHT DISPLAY
...........5-3
ABSOLUTE PRESSURE (MAP) SENSOR,
MANIFOLD; FUEL SYSTEM
.............14-63
ABSOLUTE PRESSURE (MAP) SENSOR,
MANIFOLD; FUEL/IGNITION (YJ)
......8W-30-4
ABSOLUTE PRESSURE (MAP) SENSOR,
MANIFOLD; IGNITION SYSTEMS
....8D-23,8D-5
ABSOLUTE PRESSURE (MAP) SENSOR
TEST, MANIFOLD; FUEL SYSTEM
........14-47
ABSOLUTE PRESSURE (MAP) SENSOR
TEST, MANIFOLD; IGNITION SYSTEMS
....8D-11
ABSOLUTE PRESSURE (MAP)
SENSORÐPCM INPUT, MANIFOLD
.......14-23
ABSOLUTE PRESSURE SENSOR,
MANIFOLD; FUEL/IGNITION (XJ)
......8W-30-4
ABSOLUTE PRESSURE SENSOR,
MANIFOLD; FUEL/IGNITION (XJ-RHD)
. . 8W-30-4ABSORBER, SHOCK; FRONT
SUSPENSION AND AXLE............2-13,2-16
ABSORBER, SHOCK; REAR SUSPENSION
AND AXLES........................3-4,3-7
A/C BLOWER MOTOR.................24-35
A/C COMPONENTS....................24-4
A/C COMPRESSOR; AIR CONDITIONING/
HEATER (YJ)......................8W-42-2
A/C COMPRESSOR CLUTCH............24-15
A/C COMPRESSOR CLUTCH RELAY . 24-15,24-16
A/C CONDENSER.....................24-34
A/C CONTROL REPLACEMENT, HEATER . . . 24-23
A/C OPERATION, HEATER...............24-1
A/C RECIRCULATING DOOR VACUUM
MOTOR REPLACEMENT...............24-27
ACCELERATION SWITCH; ANTI-LOCK
BRAKES (XJ)......................8W-32-1
ACCELERATION SWITCH; ANTI-LOCK
BRAKES (XJ-RHD).................8W-32-1
ACCELERATION SWITCH; ANTI-LOCK
BRAKES (YJ)......................8W-32-1
ACCELERATION SWITCH; BRAKES........5-35
ACCELERATION SWITCH INSTALLATION....5-39
ACCELERATION SWITCH OPERATION......5-37
ACCELERATION SWITCH REMOVAL.......5-39
ACCELERATOR PEDAL.................14-17
ACCELERATOR PEDAL AND THROTTLE
CABLE........................14-17,14-58
ACCESSORY DRIVE BELT...............0-21
ACCESSORY DRIVE BELTS, ENGINE.......7-38
ACCESSORY LAMP AND HEATER
CONTROL PANEL LAMP; INTERIOR
LIGHTING (YJ)....................8W-44-1
ACCUMULATOR PISTONS AND SPRINGS . 21-189
A/C-HEATER BLOWER MOTOR; AIR
CONDITIONING/HEATER (YJ).........8W-42-2
A/C-HEATER SYSTEM; AIR
CONDITIONING/HEATER (XJ).........8W-42-1
A/C-HEATER SYSTEM; AIR
CONDITIONING/HEATER (XJ-RHD).....8W-42-1
ADD-A-TRUNKÐYJ..................23-157
ADJUSTER/MOTORS, POWER SEAT . . . 8R-1,8R-2
ADJUSTER/MOTORS REMOVE/INSTALL,
POWER SEAT........................8R-3
ADJUSTMENT, BRAKELIGHT SWITCH......5-32
ADJUSTMENT, COMPASS VARIATION......8C-5
ADJUSTMENT, DIFFERENTIAL SHIM
PACK MEASUREMENT..................2-43
ADJUSTMENT, DRUM BRAKE............5-57
ADJUSTMENT, FRONT BAND...........21-102
ADJUSTMENT, GEARSHIFT CABLE/
LINKAGE...........................21-71
ADJUSTMENT, PARK INTERLOCK CABLE . 21-195
ADJUSTMENT PROCEDURES,
TRANSMISSION ASSEMBLY...........21-155
ADJUSTMENT, REAR WHEEL SENSOR
INSTALLATION........................5-38
ADJUSTMENT, SHIFT CABLE...........21-195
ADJUSTMENT, SHIFT LINKAGE . . . 21-286,21-309
ADJUSTMENT, TRANSMISSION
THROTTLE CABLE...................21-194
ADJUSTMENT, TRANSMISSION
THROTTLE VALVE CABLE..............21-71
ADJUSTMENT, VALVE BODY ASSEMBLY . . 21-153
ADJUSTMENT (XJ), PARK INTERLOCK
CABLE............................21-101
ADJUSTMENT (XJ), SHIFT CABLE.......21-100
ADJUSTMENT (XJ/YJ), PARKING BRAKE
CABLE TENSIONER....................5-69
ADJUSTMENT (XJ/YJ), THROTTLE VALVE
CABLE............................21-101
ADJUSTMENT (YJ), SHIFT LINKAGE.....21-100
ADJUSTMENTÐMAJOR, DOOR
ALIGNMENT.........................23-41
ADJUSTMENTÐMINOR, DOOR
ALIGNMENT.........................23-37
ADJUSTMENTÐXJ, DOOR LATCH........23-48
ADJUSTMENTÐXJ, HOOD.............23-10
ADJUSTMENTÐXJ, LIFTGATE...........23-63
ADJUSTMENTÐYJ, TAILGATE..........23-121
ADJUSTMENTS, ALIGNMENT
MEASUREMENTS
......................2-8
ADJUSTMENTS, STEERING GEAR
........19-24
AFTERMARKET PAINT AND TRIM
REPAIR PRODUCTSÐXJ
..............23-159
AFTERMARKET PAINT AND TRIM
REPAIR PRODUCTSÐYJ
..............23-160
AIR CLEANER
.......................14-29AIR CLEANER ELEMENT; EMISSION
CONTROL SYSTEMS...................25-7
AIR CLEANER ELEMENT; FUEL SYSTEM . . . 14-59
AIR CLEANER ELEMENT; LUBRICATION
AND MAINTENANCE...................0-18
AIR CLEANER HOUSING...............14-58
AIR CONDITIONING...................24-37
AIR CONDITIONING (A/C) CLUTCH
RELAY.............................14-58
AIR CONDITIONING (A/C) CLUTCH
RELAYÐPCM OUTPUT................14-26
AIR CONDITIONING (A/C) CONTROLSÐ
PCM INPUT.........................14-21
AIR CONDITIONING CONTROLSÐXJ
VEHICLES..........................24-15
AIR CONDITIONING CONTROLSÐYJ
VEHICLES..........................24-16
AIR CONDITIONING, HEATER; AIR
CONDITIONING/HEATER (YJ).........8W-42-2
AIR CONDITIONING OPERATION; AIR
CONDITIONING/HEATER (XJ).........8W-42-2
AIR CONDITIONING OPERATION; AIR
CONDITIONING/HEATER (XJ-RHD).....8W-42-2
AIR CONDITIONING PERFORMANCE
TESTS.............................24-12
AIR CONDITIONING SCHEMATICÐXJ......24-5
AIR CONDITIONING TEST PROCEDURES,
HEATING...........................24-15
AIR CONTROL (IAC) MOTOR, IDLE; FUEL
SYSTEM............................14-62
AIR CONTROL (IAC) MOTOR, IDLE;
FUEL/IGNITION (XJ)................8W-30-2
AIR CONTROL (IAC) MOTOR, IDLE;
FUEL/IGNITION (YJ)................8W-30-2
AIR CONTROL (IAC) MOTOR, IDLE;
FUEL/IGNITION (XJ-RHD)............8W-30-2
AIR CONTROL (IAC) MOTORÐPCM
OUTPUT, IDLE.......................14-27
AIR CONTROL MOTOR TEST, IDLE.......14-49
AIR DEFLECTORÐXJ, COWL
WEATHERSTRIP SEAL/CROSSMEMBER . . . 23-11
AIR DOOR VACUUM MOTOR, FRESH.....24-34
AIR EXHAUST GRILLEÐXJ.............23-25
AIR GAP, SPEED SENSOR...............5-37
AIR INTAKE DUCT, FRESH..............24-34
AIR PRESSURE TEST.................21-74
AIR TEMPERATURE SENSOR, INTAKE;
FUEL/IGNITION (XJ)................8W-30-4
AIR TEMPERATURE SENSOR, INTAKE;
FUEL/IGNITION (YJ)................8W-30-4
AIR TEMPERATURE SENSOR, INTAKE;
FUEL/IGNITION (XJ-RHD)............8W-30-4
AIR TEMPERATURE SENSOR, INTAKE
MANIFOLD; FUEL SYSTEM.............14-60
AIR TEMPERATURE SENSOR, INTAKE
MANIFOLD; IGNITION SYSTEMS....8D-23,8D-5
AIR TEMPERATURE, SENSOR
RESISTANCE (OHMS)ÐCOOLANT
TEMPERATURE SENSOR/MANIFOLD......14-46
AIR TEMPERATURE SENSOR TEST,
INTAKE MANIFOLD; FUEL SYSTEM.......14-46
AIR TEMPERATURE SENSOR TEST,
INTAKE MANIFOLD; IGNITION
SYSTEMS..........................8D-11
AIR TEMPERATURE SENSORÐPCM
INPUT, INTAKE MANIFOLD.............14-22
AIRBAG MODULE.....................8M-1
AIRBAG MODULE HANDLING............8M-2
AIRBAG MODULE REMOVE/INSTALL......8M-3
AIRBAG MODULE REMOVEÐINSTALL....19-49
AIRBAG SYSTEM; RESTRAINT SYSTEMS . . 8M-1
AIRBAG SYSTEM; STEERING...........19-47
AIRBAG SYSTEM SERVICE (DEPLOYED) . . . 8M-2
AIR-CONDITIONER COMPRESSOR........0-21
ALIGNMENT ADJUSTMENTÐMAJOR,
DOOR.............................23-41
ALIGNMENT ADJUSTMENTÐMINOR,
DOOR.............................23-37
ALIGNMENT, FRONT WHEEL..............2-5
ALIGNMENTÐXJ, HEADLAMP...........8L-6
ALIGNMENTÐYJ, HEADLAMP
..........8L-22
ALIGNMENTÐYJ, HOOD
..............23-107
ANCHOR AND BUMPERÐXJ, LIFTGATE
LICENSE PLATE SCREW
...............23-65
ANGLE, GROUND CLEARANCE AND
RAMP
..............................0-11
ANGLE MEASUREMENT, UNIVERSAL
JOINT
..............................16-4
JINDEX 1
Description Group-Page Description Group-Page Description Group-Page
Page 1963 of 2198
ANTENNA........................8F-2,8F-5
ANTENNA, POWER; RADIO (XJ-RHD) . . . 8W-47-1
ANTENNA REMOVE/INSTALL - XJ.........8F-8
ANTENNA REMOVE/INSTALL - YJ........8F-10
ANTILOCK BRAKES (ABS)................5-1
ANTILOCK BRAKING MODE, ABS
OPERATION IN.......................5-36
ANTILOCK ECU AND HCU DIAGNOSIS......5-3
APPLICATION CHARTS, GEARTRAIN
OPERATION........................21-169
APPLICATION, TRANSMISSION..........21-67
APPLICATIONÐXJ VEHICLES, BULB......8L-18
APPLICATIONÐYJ VEHICLES, BULB......8L-32
APPLIQUEÐXJ, QUARTER WINDOW.....23-25
APPLIQUEÐYJ, RADIATOR GRILLE.....23-104
APRONSÐYJ, FENDER SPLASH........23-115
ARM, LOWER SUSPENSION.............2-13
ARM, PITMAN..................19-17,19-20
ARM REMOVE/INSTALL, LIFTGATE
WIPER.............................8K-17
ARM REMOVE/INSTALL, WINDSHIELD
WIPER.............................8K-17
ARM, UPPER SUSPENSION.............2-12
ARMING/DISARMING MECHANISM;
RESTRAINT SYSTEMS.................8M-2
ARMING/DISARMING MECHANISM;
STEERING..........................19-48
ARMS AND PUSH RODS, ROCKER....9-23,9-65
ASH RECEIVER TRAY LAMPÐXJ, I/P.....23-80
ASSEMBLY....................19-63,19-71
ASSEMBLY AND ADJUSTMENT, VALVE
BODY.............................21-153
ASSEMBLY, CALIPER...................5-50
ASSEMBLY, COMPRESSOR CLUTCH......24-20
ASSEMBLY, DIFFERENTIAL; FRONT
SUSPENSION AND AXLE................2-38
ASSEMBLY, DIFFERENTIAL; REAR
SUSPENSION AND AXLES...............3-21
ASSEMBLY, FINAL; FRONT SUSPENSION
AND AXLE...........................2-46
ASSEMBLY, FINAL; REAR SUSPENSION
AND AXLES..........................3-29
ASSEMBLY, FUEL RAIL................14-62
ASSEMBLY, GEAR....................19-43
ASSEMBLY, IMPACT SENSOR/INFLATOR . . . 8M-2
ASSEMBLY, PINION MEASUREMENT.......3-22
ASSEMBLY REMOVE/INSTALL, CLUSTER . . 8E-17,
8E-35
ASSEMBLY REPLACEMENT, ADJUSTER
PLUG..............................19-29
ASSEMBLY REPLACEMENT, COLUMN.....19-52
ASSEMBLY REPLACEMENTÐXJ
VEHICLES, DRIVE AXLE; FRONT
SUSPENSION AND AXLE................2-23
ASSEMBLY REPLACEMENTÐXJ
VEHICLES, DRIVE AXLE; REAR
SUSPENSION AND AXLES...........3-14,3-31
ASSEMBLY REPLACEMENTÐYJ
VEHICLES, DRIVE AXLE; FRONT
SUSPENSION AND AXLE................2-24
ASSEMBLY REPLACEMENTÐYJ
VEHICLES, DRIVE AXLE; REAR
SUSPENSION AND AXLES...............3-14
ASSEMBLY (SHORT BLOCK), SERVICE
ENGINE..............................9-4
ASSEMBLY TIPS, TRANSMISSION......21-155
ASSEMBLY, TRANSFER CASE
....21-294,21-319
ASSEMBLY/INSTALLATION, PINION GEAR
. . 2-42
ASSEMBLYÐXJ VEHICLES, ENGINE
. . . 9-18,9-59
ASSEMBLYÐYJ VEHICLES, ENGINE
. . . 9-20,9-62
ASSIST HANDLEÐXJ
.................23-89
ASSIST HANDLEÐYJ, FULL-METAL
DOOR
............................23-136
AUTO SHUTDOWN (ASD) RELAYÐPCM
OUTPUT
............................14-26
AUTOMATIC BELT TENSIONERÐXJ
MODELS WITH RIGHT HAND DRIVE
.......7-42
AUTOMATIC SHUT DOWN (ASD) RELAY;
FUEL/IGNITION (XJ)
................8W-30-1
AUTOMATIC SHUT DOWN (ASD) RELAY;
FUEL/IGNITION (YJ)
................8W-30-1
AUTOMATIC SHUT DOWN (ASD) RELAY;
FUEL/IGNITION (XJ-RHD)
............8W-30-1
AUTOMATIC SHUTDOWN (ASD) RELAY;
FUEL SYSTEM
.......................14-59
AUTOMATIC SHUTDOWN (ASD) RELAY;
IGNITION SYSTEMS
..............8D-17,8D-1AUTOMATIC SHUTDOWN (ASD) RELAY
TEST...............................8D-6
AUTOMATIC SHUTDOWN (ASD) RELAY
TESTING...........................14-46
AUTOMATIC SHUTDOWN (ASD)
SENSEÐPCM INPUT..................14-21
AUTOMATIC TRANSMISSION............0-23
AUTOMATIC TRANSMISSION, 30RH/
32RH..............................21-67
AUTOMATIC TRANSMISSION, AW-4.....21-165
AUTOMATIC TRANSMISSION SHIFTER/
IGNITION INTERLOCK MECHANISM......19-55
AUXILIARY ELECTRIC COOLING FANÐXJ
MODELS WITH 4.0L 6-CYLINDER
ENGINE.............................7-35
AW-4 ACCUMULATOR COMPONENT
IDENTIFICATION....................21-342
AW-4 AUTOMATIC TRANSMISSION......21-165
AW-4 BUSHING AND PISTON
CLEARANCE........................21-339
AW-4 CLUTCH AND BRAKE PACK
REQUIREMENTS....................21-341
AW-4 CLUTCH DISC AND PLATE
THICKNESS........................21-338
AW-4 GENERAL SPECIFICATIONS.......21-337
AW-4 IN-VEHICLE SERVICE............21-182
AW-4 OIL PUMP WEAR LIMITS........21-338
AW-4 RETAINER AND PISTON
SPECIFICATIONS....................21-340
AW-4 TORQUE SPECIFICATIONS........21-344
AW-4 TRANSMISSION DIAGNOSIS......21-176
AW-4 TRANSMISSION OVERHAUL......21-201
AW-4 TRANSMISSION REMOVAL AND
INSTALLATION......................21-198
AW-4 VALVE AND SPRING
IDENTIFICATION....................21-343
AW-4 VALVE BODY CHECK BALL
DIMENSIONS.......................21-341
AWAY, PEDAL FALLS....................5-5
AX 15 MANUAL TRANSMISSION........21-33
AX 4/5 MANUAL TRANSMISSION.........21-1
AXLE (2WD), MODEL 30 AXLE AND
TUBE...............................2-22
AXLE, 8 1/4......................3-30,3-51
AXLE ALIGNMENT, REAR...............3-10
AXLE AND TUBE AXLE (2WD), MODEL
30 .................................2-22
AXLE ASSEMBLY REPLACEMENTÐXJ
VEHICLES, DRIVE; FRONT
SUSPENSION AND AXLE................2-23
AXLE ASSEMBLY REPLACEMENTÐXJ
VEHICLES, DRIVE; REAR SUSPENSION
AND AXLES......................3-14,3-31
AXLE ASSEMBLY REPLACEMENTÐYJ
VEHICLES, DRIVE; FRONT
SUSPENSION AND AXLE................2-24
AXLE ASSEMBLY REPLACEMENTÐYJ
VEHICLES, DRIVE; REAR SUSPENSION
AND AXLES..........................3-14
AXLE BUSHING REPLACEMENT......2-12,2-34
AXLE, FRONT DRIVE....................2-3
AXLE, MODEL 30.....................2-49
AXLE, MODEL 30 FRONT...............2-49
AXLE, MODEL 35.................3-13,3-51
AXLE NOISE/VIBRATION DIAGNOSIS;
FRONT SUSPENSION AND AXLE..........2-18
AXLE NOISE/VIBRATION DIAGNOSIS;
REAR SUSPENSION AND AXLES
..........3-9
AXLE SHAFT
.........................3-16
AXLE SHAFT, HUB BEARING
.............2-25
AXLE SHAFT OIL SEAL REPLACEMENT,
INNER
..............................2-35
AXLE SHAFT SEAL AND BEARING
........3-17
AXLE SHAFT, SEAL AND BEARING
SERVICE
............................3-32
AXLE SPECIFICATIONS; FRONT
SUSPENSION AND AXLE
................2-49
AXLE SPECIFICATIONS; REAR
SUSPENSION AND AXLES
...............3-51
AXLEÐYJ VEHICLES, VACUUM
DISCONNECT
.........................2-27
AXLES
...............................3-1
AXLES, FRONT AND REAR
..............0-24
AXLE/SHIFT MOTOR DIAGNOSIS
(CONT'D), DISCONNECT
................2-30
AXLE/SHIFT MOTOR DIAGNOSIS,
DISCONNECT
.........................2-29BACKLASH AND CONTACT PATTERN
ANALYSIS; FRONT SUSPENSION AND
AXLE...............................2-45
BACKLASH AND CONTACT PATTERN
ANALYSIS; REAR SUSPENSION AND
AXLES..............................3-27
BACK-UP LAMPS; REAR LIGHTING (XJ) . 8W-51-1
BACK-UP LAMPS; REAR LIGHTING
(XJ-RHD).........................8W-51-1
BACK-UP LAMPS; REAR LIGHTING (YJ) . 8W-51-1
BACK-UP/REAR TURN SIGNAL/TAIL
LAMP BULB REPLACEMENTÐXJ........8L-12
BACK-UP/REAR TURN SIGNAL/TAIL
LAMP BULB REPLACEMENTÐYJ........8L-28
BALANCE, TIRE AND WHEEL............22-6
BALL DIMENSIONS, AW-4 VALVE BODY
CHECK............................21-341
BALL STUD REPLACEMENTÐXJ,
LIFTGATE SUPPORT ROD..............23-63
BALL STUDS, STEERING KNUCKLE.......2-32
BAR, STABILIZER; FRONT SUSPENSION
AND AXLE.......................2-11,2-15
BAR, STABILIZER; REAR SUSPENSION
AND AXLES...........................3-5
BAR, TRACK; FRONT SUSPENSION AND
AXLE...........................2-11,2-15
BAR, TRACK; REAR SUSPENSION AND
AXLES...............................3-8
BARÐXJ, SOUND....................23-94
BARÐYJ, SPORT...................23-132
BARRIERÐXJ, CARGO...............23-101
BASE COAT/CLEAR COAT FINISH.........23-158
BATTERY; BATTERY/STARTER/
GENERATOR SERVICE..................8B-1
BATTERY; BATTERY/STARTING/
CHARGING SYSTEMS DIAGNOSTICS......8A-2
BATTERY; LUBRICATION AND
MAINTENANCE.......................0-20
BATTERY CHARGING...................8A-7
BATTERY CHARGING TIME TABLE........8A-8
BATTERY CLASSIFICATIONS AND
RATINGS...........................8A-23
BATTERY DIAGNOSIS..................8A-4
BATTERY FEED; FUEL/IGNITION (XJ) . . . 8W-30-1
BATTERY FEED; FUEL/IGNITION (YJ) . . . 8W-30-2
BATTERY FEED; FUEL/IGNITION
(XJ-RHD).........................8W-30-1
BATTERY RATINGS....................8A-3
BATTERY REMOVE/INSTALL.............8B-1
BATTERY SPECIFICATIONS; BATTERY/
STARTER/GENERATOR SERVICE..........8B-8
BATTERY SPECIFICATIONS; BATTERY/
STARTING/CHARGING SYSTEMS
DIAGNOSTICS.......................8A-23
BATTERY TRAYÐXJ..................23-14
BATTERY TRAYÐYJ.................23-110
BATTERY VOLTAGEÐPCM INPUT........14-21
B/C-PILLAR AND LIFTGATE PILLAR TRIM
COVERSÐXJ........................23-88
BEARING AND AXLE SHAFT, HUB.........2-25
BEARING, AXLE SHAFT SEAL............3-17
BEARING LUBRICANTS, CHASSIS
COMPONENT AND WHEEL..............0-28
BEARING NOISE, GEAR; FRONT
SUSPENSION AND AXLE................2-18
BEARING NOISE, GEAR; REAR
SUSPENSION AND AXLES................3-9
BEARING REPLACEMENT, PILOT..........6-12
BEARING REPLACEMENT, PITMAN
SHAFT SEALS.......................19-34
BEARING REPLACEMENT, RELEASE.......6-11
BEARING SERVICE, AXLE SHAFT, SEAL....3-32
BEARINGS, CRANKSHAFT MAIN......9-45,9-87
BEARINGS, FRONT WHEEL..............0-28
BELT, ACCESSORY DRIVE...............0-21
BELT DIAGNOSIS......................7-38
BELT INDICATOR WARNING LAMP, SEAT;
INSTRUMENT CLUSTER (XJ).........8W-40-2
BELT INDICATOR WARNING LAMP, SEAT;
INSTRUMENT CLUSTER (XJ-RHD).....8W-40-2
BELT SCHEMATICS....................7-38
BELT SERVICEÐEXCEPT RIGHT HAND
DRIVE
..............................7-40
BELT SERVICEÐXJ MODELS WITH
RIGHT HAND DRIVE
...................7-42
BELT SWITCH, DRIVER'S SEAT
......8U-1,8U-3
BELT TENSION, DRIVE
.................7-45
BELT TENSION SPECIFICATIONS
..........7-38
2 INDEXJ
Description Group-Page Description Group-Page Description Group-Page
Page 1966 of 2198
CLUSTER GROUND; INSTRUMENT
CLUSTER (XJ-RHD)................8W-40-2
CLUSTER ILLUMINATION LAMPS . . 8E-16,8E-26,
8E-34,8E-4
CLUSTER, INSTRUMENT; INSTRUMENT
CLUSTER (XJ).....................8W-40-1
CLUSTER, INSTRUMENT; INSTRUMENT
CLUSTER (XJ-RHD)................8W-40-1
CLUSTER, INSTRUMENT; INSTRUMENT
CLUSTER (YJ).....................8W-40-1
CLUSTER (LHD), HIGH-LINE GAUGE.......8E-9
CLUSTER (LHD), TELL-TALE............8E-10
CLUSTER, LOW-LINE GAUGE............8E-8
CLUSTER, MAIN.....................8E-30
CLUSTERS, INSTRUMENT..........8E-24,8E-1
CLUTCH, A/C COMPRESSOR............24-15
CLUTCH AND BRAKE PACK
REQUIREMENTS, AW-4...............21-341
CLUTCH AND BRAKE PEDAL BUSHINGS . . . 0-22
CLUTCH ASSEMBLY, COMPRESSOR......24-20
CLUTCH COMPONENT LUBRICATION......6-10
CLUTCH COMPONENTS..................6-1
CLUTCH, COMPRESSOR...............24-16
CLUTCH CONTAMINATION...............6-3
CLUTCH COVER AND DISC
INSTALLATION........................6-10
CLUTCH COVER AND DISC REMOVAL.....6-10
CLUTCH COVER AND DISC RUNOUT.......6-3
CLUTCH DIAGNOSIS.....................6-3
CLUTCH DISC AND PLATE THICKNESS,
AW-4 .............................21-338
CLUTCH FLUID LEVEL..................6-14
CLUTCH HOUSING MISALIGNMENT........6-4
CLUTCH HOUSING REPLACEMENT........6-13
CLUTCH HYDRAULIC LINKAGE
INSTALLATION........................6-14
CLUTCH HYDRAULIC LINKAGE REMOVAL . . 6-13
CLUTCH INSPECTION, TORQUE
CONVERTER STATOR................21-199
CLUTCH LINKAGE FLUID.................6-1
CLUTCH MASTER CYLINDER............0-22
CLUTCH MISALIGNMENT................6-3
CLUTCH OPERATION....................6-2
CLUTCH OVERHAUL, DIRECT..........21-228
CLUTCH OVERHAUL, OVERDRIVE
PLANETARY GEAR...................21-218
CLUTCH OVERHAUL, SUN GEAR AND
NO. 1 ONE-WAY....................21-238
CLUTCH PEDAL INSTALLATION..........6-15
CLUTCH PEDAL REMOVAL..............6-15
CLUTCH RELAY, A/C COMPRESSOR . 24-15,24-16
CLUTCH RELAY, AIR CONDITIONING
(A/C)..............................14-58
CLUTCH RELAY TEST, TORQUE
CONVERTER........................14-48
CLUTCH RELAY, TORQUE CONVERTER....14-65
CLUTCH RELAYÐPCM OUTPUT, AIR
CONDITIONING (A/C)..................14-26
CLUTCH RELAYÐPCM OUTPUT, TORQUE
CONVERTER........................14-29
CLUTCH SAFETY PRECAUTIONS..........6-10
CLUTCH SERVICE
.....................6-10
CLUTCH SWITCH, FIN SENSING
CYCLING
......................24-15,24-31
CLUTCH (TCC) SOLENOID AND RELAY,
TORQUE CONVERTER; FUEL/IGNITION
(XJ)
.............................8W-30-4
CLUTCH (TCC) SOLENOID AND RELAY,
TORQUE CONVERTER; TRANSMISSION
CONTROLS (YJ)
...................8W-31-1
CLUTCH (TCC) SOLENOID AND
RELAYÐ2.5L ENGINE ONLY, TORQUE
CONVERTER; TRANSMISSION
CONTROLS (XJ)
...................8W-31-1
CLUTCHÐLOW-REVERSE DRUMÐREAR
SUPPORT OVERHAUL, OVERRUNNING
. . . 21-125
CODE DECODING, VEHICLE
...........Intro.-5
CODE DESIGNATIONS, VEHICLE
........Intro.-1
CODE (DTC), DIAGNOSTIC TROUBLE
.....14-54
CODE, GENERATOR DIAGNOSTIC
TROUBLE
...........................8A-22
CODE IDENTIFICATION, WIRE; WIRING
DIAGRAMSÐGENERAL INFORMATION
(XJ)
...............................8W-1
CODE PLATE, VEHICLE
...............Intro.-4
CODE, SPEED CONTROL DIAGNOSTIC
TROUBLE
...........................8H-5CODES AND DIMENSIONS,
DESIGNATIONS, LABELS/PLATES.......Intro.-1
COIL, EVAPORATOR..................24-30
COIL, IGNITION; FUEL SYSTEM.........14-62
COIL, IGNITION; FUEL/IGNITION (XJ) . . . 8W-30-2
COIL, IGNITION; FUEL/IGNITION (YJ) . . . 8W-30-2
COIL, IGNITION; IGNITION SYSTEMS....8D-22,
8D-4,8D-9
COIL, IGNITION; FUEL/IGNITION
(XJ-RHD).........................8W-30-2
COIL RESISTANCE, IGNITION............8D-9
COIL SPRING........................2-14
COILÐPCM OUTPUT, IGNITION.........14-28
COLD CRANKING SPECIFICATIONS, 2.5L
STARTING SYSTEM...................8A-23
COLD CRANKING SPECIFICATIONS, 4.0L
STARTING SYSTEM...................8A-23
COLUMN ASSEMBLY REPLACEMENT.....19-52
COLUMN COMPONENT SERVICE........19-54
COLUMN GENERAL SERVICEÐXJ,
STEERING..........................19-47
COLUMN, NON-TILT STEERING..........19-60
COLUMN REPLACEMENT..............19-58
COLUMN, TILT STEERING..............19-66
COLUMNÐXJ, STEERING..............19-78
COLUMNÐYJ, STEERING.........19-58,19-78
COMBINATION BUZZER; INTERIOR
LIGHTING (YJ)....................8W-44-1
COMBINATION FLASHER; TURN SIGNALS
(XJ).............................8W-52-1
COMBINATION VALVE..................5-34
COMBINATION VALVE INSTALLATION
(WITH ABS), MASTER CYLINDER.........5-20
COMBINATION VALVE REMOVAL (WITH
ABS), MASTER CYLINDER..............5-17
COMBINATION VALVE REPLACEMENT
(NON-ABS)..........................5-16
COMBUSTION PRESSURE LEAKAGE
TEST, CYLINDER.......................9-6
COMBUSTION PRESSURE LEAKAGE
TEST DIAGNOSIS, CYLINDER.............9-7
COMFORT SWITCH, TRANSMISSION;
TRANSMISSION CONTROLS (XJ-RHD) . . 8W-31-1
COMPASS...........................8C-1
COMPASS/DISPLAY SELF-DIAGNOSTIC
TEST...............................8C-2
COMPASS/THERMOMETER DIAGNOSIS....8C-4
COMPENSATION, CALIPER OPERATION
AND WEAR..........................5-45
COMPONENTSÐYJ, EVAPORATIVE
HOUSING............................24-6
COMPONENTSÐYJ, INSTRUMENT
PANEL............................23-152
COMPONENTSÐYJ VEHICLES, BODY....23-102
COMPRESSION PRESSURE TEST,
CYLINDER............................9-5
COMPRESSOR.......................24-19
COMPRESSOR, A/C; AIR CONDITIONING/
HEATER (YJ)......................8W-42-2
COMPRESSOR, AIR-CONDITIONER........0-21
COMPRESSOR CLUTCH...............24-16
COMPRESSOR CLUTCH, A/C............24-15
COMPRESSOR CLUTCH ASSEMBLY......24-20
COMPRESSOR CLUTCH RELAY, A/C . 24-15,24-16
COMPRESSOR SERVICE...............24-19
CONDENSER, A/C
....................24-34
CONDENSER FILTER DRIERÐ2.5L
ENGINES
...........................24-27
CONDENSERÐ4.0L ENGINES
...........24-28
CONDITION, CHECKING FLUID LEVEL
....21-182
CONDITIONING (A/C) CLUTCH RELAY,
AIR
...............................14-58
CONDITIONING (A/C) CLUTCH
RELAYÐPCM OUTPUT, AIR
............14-26
CONDITIONING (A/C) CONTROLSÐPCM
INPUT, AIR
.........................14-21
CONDITIONING, AIR
..................24-37
CONDITIONING CONTROLSÐXJ
VEHICLES, AIR
......................24-15
CONDITIONING CONTROLSÐYJ
VEHICLES, AIR
......................24-16
CONDITIONING, HEATER AND AIR; AIR
CONDITIONING/HEATER (YJ)
.........8W-42-2
CONDITIONING OPERATION, AIR; AIR
CONDITIONING/HEATER (XJ)
.........8W-42-2
CONDITIONING OPERATION, AIR; AIR
CONDITIONING/HEATER (XJ-RHD)
.....8W-42-2CONDITIONING PERFORMANCE TESTS,
AIR ...............................24-12
CONDITIONING SCHEMATICÐXJ, AIR.....24-5
CONDITIONING TEST PROCEDURES,
HEATING AND AIR....................24-15
CONDITIONS, NORMAL OPERATING........5-3
CONNECTING ROD BEARING FITTING
CHART..........................9-41,9-83
CONNECTING RODS, PISTONS.......9-39,9-81
CONNECTIONS, INTERMITTENT AND
POOR; WIRING DIAGRAMSÐGENERAL
INFORMATION (XJ)...................8W-4
CONNECTIONS, RADIO ILLUMINATION
RELAY..............................8F-4
CONNECTIONS, STARTER RELAY........8A-15
CONNECTOR, ABS DIAGNOSTIC.......5-35,5-3
CONNECTOR AND TERMINAL
REPLACEMENT; WIRING DIAGRAMSÐ
GENERAL INFORMATION (XJ)...........8W-7
CONNECTOR, DATA LINK; ANTI-LOCK
BRAKES (XJ)......................8W-32-2
CONNECTOR, DATA LINK; ANTI-LOCK
BRAKES (XJ-RHD).................8W-32-2
CONNECTOR, DATA LINK; ANTI-LOCK
BRAKES (YJ)......................8W-32-2
CONNECTOR, DATA LINK; FUEL/IGNITION
(XJ).............................8W-30-5
CONNECTOR, DATA LINK; FUEL/IGNITION
(YJ).............................8W-30-5
CONNECTOR, DATA LINK;
TRANSMISSION CONTROLS (XJ-RHD) . . 8W-31-1
CONNECTOR, DATA LINK; FUEL/IGNITION
(XJ-RHD)..........................8W-30-4
CONNECTOR LOCATIONS; CONNECTOR
LOCATIONS (XJ)...................8W-90-1
CONNECTOR LOCATIONS; CONNECTOR
LOCATIONS (XJ-RHD)...............8W-90-1
CONNECTOR LOCATIONS; CONNECTOR
LOCATIONS (YJ)...................8W-90-1
CONNECTOR LOCATIONS; CONNECTOR
PIN OUTS (XJ)....................8W-80-1
CONNECTOR LOCATIONS; CONNECTOR
PIN OUTS (XJ-RHD)................8W-80-1
CONNECTOR LOCATIONS; CONNECTOR
PIN OUTS (YJ)....................8W-80-1
CONNECTOR LOCATIONS; WIRING
DIAGRAMS (XJ)......................8W-1
CONNECTOR LOCATIONS; WIRING
DIAGRAMS (XJ-RHD)..................8W-1
CONNECTOR LOCATIONS; WIRING
DIAGRAMS (YJ)......................8W-1
CONNECTOR, POWERTRAIN CONTROL
MODULE (PCM) 60-WAY...............14-40
CONNECTOR REPLACEMENT; WIRING
DIAGRAMSÐGENERAL INFORMATION
(XJ)...............................8W-6
CONNECTORÐPCM INPUT, DATA LINK . . . 14-22
CONNECTORÐPCM OUTPUT, DATA LINK . . 14-27
CONNECTORS; WIRING DIAGRAMSÐ
GENERAL INFORMATION (XJ)...........8W-2
CONNECTORS (RHD), CLUSTER.........8E-11
CONNECTORS, TERMINAL/CONNECTOR
REPAIRÐMOLEX; WIRING
DIAGRAMSÐGENERAL INFORMATION
(XJ)...............................8W-6
CONSOLE, OVERHEAD; OVERHEAD
CONSOLE (XJ)....................8W-49-1
CONSOLE, OVERHEAD; OVERHEAD
CONSOLE (XJ-RHD)................8W-49-1
CONSOLE REMOVE/INSTALL, OVERHEAD . . . 8C-6
CONSOLE SHIFT, DISASSEMBLYÐ
COLUMN OR........................19-60
CONSOLEÐXJ, FULL FLOOR...........23-95
CONSOLEÐXJ, MINI-FLOOR............23-94
CONSOLEÐXJ, OVERHEAD; BODY
COMPONENTSÐXJ VEHICLES..........23-93
CONSOLEÐXJ, OVERHEAD; LAMPS......8L-17
CONSOLESÐYJ, FLOOR..............23-155
CONTACT PATTERN ANALYSIS,
BACKLASH; FRONT SUSPENSION AND
AXLE...............................2-45
CONTACT PATTERN ANALYSIS,
BACKLASH; REAR SUSPENSION AND
AXLES
..............................3-27
CONTACT/CLOCKSPRING, HORN
.........8G-4
CONTAMINATED BRAKELINING
............5-7
CONTAMINATION, BRAKE FLUID
.......5-10,5-7
CONTAMINATION, CLUTCH
...............6-3
JINDEX 5
Description Group-Page Description Group-Page Description Group-Page
Page 1983 of 2198
PUMP MOTOR SPEED SENSOR;
ANTI-LOCK BRAKES (YJ)............8W-32-1
PUMP, OIL.......................9-39,9-81
PUMP OPERATING SPECIFICATIONS......19-3
PUMP OVERHAUL, OIL.........21-131,21-216
PUMP, POWER STEERING....19-11,19-74,19-78
PUMP RELAY, FUEL; FUEL SYSTEM......14-61
PUMP RELAY, FUEL; FUEL/IGNITION
(XJ).............................8W-30-2
PUMP RELAY, FUEL; FUEL/IGNITION
(YJ).............................8W-30-2
PUMP RELAY, FUEL; FUEL/IGNITION
(XJ-RHD).........................8W-30-2
PUMP RELAY TESTING, FUEL...........14-47
PUMP RELAYÐPCM OUTPUT, FUEL......14-27
PUMP REMOVE/INSTALL, WASHER......8K-24
PUMP REPLACEMENT.................19-12
PUMP SEAL REPLACEMENT, OIL.......21-199
PUMP TESTS, WATER..................7-13
PUMP WEAR LIMITS, AW-4 OIL........21-338
PUMPÐINITIAL OPERATION, POWER
STEERING..........................19-15
PUMPSÐGENERAL INFORMATION,
WATER .............................7-13
PUMPSÐREMOVAL/INSTALLATION,
WATER .............................7-14
PUSH RODS, ROCKER ARMS........9-23,9-65
QUARTER AND WHEELHOUSE TRIM
PANELSÐXJ........................23-87
QUARTER PLASTIC INSERTÐXJ, REAR
QUARTER WINDOW GLASS/REAR.......23-73
QUARTER TRIM PANEL EXTENSIONÐXJ . . 23-87
QUARTER VENT WINDOW GLASSÐXJ,
REAR..............................23-73
QUARTER WINDOW APPLIQUEÐXJ......23-25
QUARTER WINDOW GLASSÐYJ, HARD
TOP ..............................23-149
QUARTER WINDOW GLASS/REAR
QUARTER PLASTIC INSERTÐXJ, REAR . . . 23-73
QUICK-CONNECT FITTINGS........14-10,14-64
RACK PISTON AND WORM SHAFT
REPLACEMENT......................19-32
RACKÐXJ, LUGGAGE.................23-28
RADIATOR FAN RELAY AND MOTOR; AIR
CONDITIONING/HEATER (XJ).........8W-42-2
RADIATOR FAN RELAY AND MOTOR; AIR
CONDITIONING/HEATER (XJ-RHD).....8W-42-2
RADIATOR FAN RELAYÐPCM OUTPUT . . . 14-28
RADIATOR GRILLE APPLIQUEÐYJ......23-104
RADIATOR PRESSURE CAP..............7-25
RADIATOR SUPPORT CROSSMEMBERÐ
XJ .................................23-6
RADIATORS..........................7-26
RADIO; AUDIO SYSTEMS...............8F-2
RADIO; RADIO (XJ).................8W-47-1
RADIO; RADIO (XJ-RHD)............8W-47-1
RADIO CONNECTIONS..................8F-4
RADIO DIAGNOSIS....................8F-3
RADIO FREQUENCY INTERFERENCE.......8F-5
RADIO ILLUMINATION; RADIO (XJ)....8W-47-1
RADIO ILLUMINATION; RADIO (XJ-RHD) . 8W-47-1
RADIO ILLUMINATION; RADIO (YJ)....8W-47-1
RADIO ILLUMINATION RELAY........8F-1,8F-4
RADIO ILLUMINATION RELAY
CONNECTIONS........................8F-4
RADIO MEMORY; RADIO (XJ).........8W-47-1
RADIO MEMORY; RADIO (XJ-RHD)....8W-47-1
RADIO MEMORY; RADIO (YJ).........8W-47-1
RADIO NOISE SUPPRESSION............8F-2
RADIO REMOVE/INSTALL - XJ...........8F-6
RADIO REMOVE/INSTALL - YJ...........8F-9
RADIOS.............................8F-1
RAIL ASSEMBLY, FUEL................14-62
RAIL, FUEL.........................14-33
RAIL MOLDINGÐXJ, DRIP.............23-25
RAMP ANGLE, GROUND CLEARANCE......0-11
RANGE LAMP, TRANSMISSION;
INTERIOR LIGHTING (YJ)............8W-44-1
RANGES AND SHIFT LEVER POSITIONS,
TRANSMISSION.....................21-166
RANGES, OPERATING................21-307
RATE, CHARGE.......................8A-9
RATINGS, BATTERY....................8A-3
RATINGS, BATTERY CLASSIFICATIONS
....8A-23
RATINGS, GENERATOR
................8A-23
RATIOS, GEAR
........................21-2
RATIOS, TRANSMISSION GEAR
.........21-34
READING AND COURTESY LAMPS
........8C-1READING LAMPS; INTERIOR LIGHTING
(XJ).............................8W-44-2
READING LAMPS; INTERIOR LIGHTING
(XJ-RHD).........................8W-44-1
READING/COURTESY LAMP BULB
REMOVE/INSTALL.....................8C-8
REAR AXLE ALIGNMENT................3-10
REAR AXLES, FRONT..................0-24
REAR BENCH SEATÐYJ..............23-153
REAR BUMPER..................13-16,13-8
REAR CABLE REPLACEMENT (XJ),
PARKING BRAKE......................5-67
REAR CABLE REPLACEMENT (YJ),
PARKING BRAKE......................5-68
REAR CARPET/MATÐXJ..............23-100
REAR CLUTCH OVERHAUL............21-138
REAR DOOR STATIONARY WINDOW
GLASSÐXJ.........................23-46
REAR DOOR WINDOW GLASS
REGULATORÐXJ....................23-44
REAR DOOR WINDOW GLASSÐXJ......23-45
REAR LICENSE PLATE LAMPS, TAIL
LAMPS; REAR LIGHTING (XJ)........8W-51-1
REAR LICENSE PLATE LAMPS, TAIL
LAMPS; REAR LIGHTING (XJ-RHD)....8W-51-1
REAR MAIN OIL SEALS.............9-49,9-89
REAR QUARTER VENT WINDOW
GLASSÐXJ.........................23-73
REAR QUARTER WINDOW GLASS/REAR
QUARTER PLASTIC INSERTÐXJ.........23-73
REAR SEAT CUSHION COVERÐXJ........23-82
REAR SEAT CUSHIONÐXJ.............23-82
REAR SEATBACK COVERÐXJ...........23-84
REAR SEATBACK LATCH STRIKER AND
BUMPERÐXJ.......................23-84
REAR SEATBACKÐXJ.................23-83
REAR SHOULDER BELTSÐYJ..........23-154
REAR SHOULDER/LAP BELT/BUCKLEÐ
XJ ................................23-91
REAR SUSPENSION COMPONENTS, XJ....3-51
REAR SUSPENSION COMPONENTS, YJ....3-51
REAR TOW HOOK.....................13-9
REAR WHEEL SENSOR INSTALLATION
AND ADJUSTMENT....................5-38
REAR WHEEL SENSOR REMOVAL........5-38
REAR WHEELHOUSE FLARES AND
LINERSÐXJ........................23-19
REAR WINDOW GLASS GRID.......8N-1,8N-2
REAR WINDOW GLASS GRID REPAIRS....8N-3
REAR WINDOW, HEATED; HEATED REAR
WINDOW (XJ).....................8W-48-1
REAR WINDOW, HEATED; HEATED REAR
WINDOW (XJ-RHD).................8W-48-1
REAR WINDOW, HEATED; HEATED REAR
WINDOW (YJ).....................8W-48-1
REAR WIPER SYSTEM; WIPERS (XJ) . . . 8W-53-1
REAR WIPER SYSTEM; WIPERS
(XJ-RHD).........................8W-53-1
REAR WIPER SYSTEM; WIPERS (YJ) . . . 8W-53-1
REARÐXJ,YJ VEHICLES................16-8
REARVIEW MIRROR RETAINING
BRACKETÐYJ......................23-144
REARVIEW MIRROR SUPPORT BRACKET
REPLACEMENTÐXJ, INTERIOR.........23-68
REARVIEW MIRRORÐXJ, INTERIOR.....23-66
REARVIEW MIRRORÐYJ.............23-144
RECEIVEÐPCM INPUT, SCI............14-24
RECEIVER, KEYLESS ENTRY.............8C-1
RECEIVER TRAY LAMPÐXJ, I/P ASH.....23-80
RECEIVER-DRIER REPLACEMENT........24-35
RECEIVERÐXJ, KEYLESS ENTRY........23-93
RECIRCULATING BALL POWER
STEERING GEAR.....................19-21
RECIRCULATING DOOR VACUUM MOTOR
REPLACEMENT, A/C...................24-27
RECIRCULATING-BALL POWER
STEERING GEARS....................19-74
RECIRCULATION (EGR) SYSTEM,
EXHAUST GAS........................25-1
RECOMMENDATION, LUBRICATION AND
REPLACEMENT PARTS..................0-2
RECOMMENDATIONS, BRAKE BLEEDING . . . 5-10
RECOMMENDATIONS, HOISTING.........0-10
RECOMMENDATIONS, TOWING
...........0-10
RECOMMENDED BRAKE FLUID
...........5-10
RECOVERING REFRIGERANT SYSTEM
....24-11
REFILLING COOLING SYSTEM
...........7-21
REFINISHING, BRAKE DRUM
............5-58REFINISHING, DISC BRAKE ROTOR.......5-53
REFRIGERANT........................24-7
REFRIGERANT EQUIPMENT..............24-7
REFRIGERANT HOSES/TUBES
PRECAUTIONS.......................24-10
REFRIGERANT, LEAK TESTING..........24-11
REFRIGERANT OIL...................24-12
REFRIGERANT SERVICE AND
PERFORMANCE TEST.................24-11
REFRIGERANT SYSTEM, CHARGING......24-11
REFRIGERANT SYSTEM, EVACUATING....24-11
REFRIGERANT SYSTEM, RECOVERING....24-11
REGULATOR, FUEL PRESSURE.....14-33,14-61
REGULATOR HANDLEÐYJ, FULL-METAL
DOOR WINDOW GLASS..............23-136
REGULATORÐXJ, FRONT DOOR
WINDOW GLASS.....................23-42
REGULATORÐXJ, REAR DOOR WINDOW
GLASS.............................23-44
REGULATORÐYJ, FULL-METAL DOOR
WINDOW GLASS....................23-138
RELAY, ABS POWER; ANTI-LOCK
BRAKES (XJ)......................8W-32-1
RELAY, ABS POWER; ANTI-LOCK
BRAKES (XJ-RHD).................8W-32-1
RELAY, ABS POWER; ANTI-LOCK
BRAKES (YJ)......................8W-32-1
RELAY, ABS PUMP MOTOR; ANTI-LOCK
BRAKES (XJ)......................8W-32-1
RELAY, ABS PUMP MOTOR; ANTI-LOCK
BRAKES (XJ-RHD)...................8W-32-1
RELAY, ABS PUMP MOTOR; ANTI-LOCK
BRAKES (YJ)......................8W-32-1
RELAY, A/C COMPRESSOR CLUTCH . 24-15,24-16
RELAY, AIR CONDITIONING (A/C)
CLUTCH............................14-58
RELAY AND MOTOR, RADIATOR FAN;
AIR CONDITIONING/HEATER (XJ)......8W-42-2
RELAY AND MOTOR, RADIATOR FAN;
AIR CONDITIONING/HEATER (XJ-RHD) . . 8W-42-2
RELAY, AUTOMATIC SHUT DOWN (ASD);
FUEL/IGNITION (XJ)................8W-30-1
RELAY, AUTOMATIC SHUT DOWN (ASD);
FUEL/IGNITION (YJ)................8W-30-1
RELAY, AUTOMATIC SHUT DOWN (ASD);
FUEL/IGNITION (XJ-RHD)............8W-30-1
RELAY, AUTOMATIC SHUTDOWN (ASD);
FUEL SYSTEM.......................14-59
RELAY, AUTOMATIC SHUTDOWN (ASD);
IGNITION SYSTEMS..............8D-17,8D-1
RELAY CONNECTIONS, RADIO
ILLUMINATION.......................8F-4
RELAY CONNECTIONS, STARTER........8A-15
RELAY, DEFOGGER....................8N-3
RELAY, FUEL PUMP; FUEL SYSTEM......14-61
RELAY, FUEL PUMP; FUEL/IGNITION
(XJ).............................8W-30-2
RELAY, FUEL PUMP; FUEL/IGNITION
(YJ).............................8W-30-2
RELAY, FUEL PUMP; FUEL/IGNITION
(XJ-RHD).........................8W-30-2
RELAY, HEADLAMP; FRONT LIGHTING
(XJ-RHD).........................8W-50-1
RELAY, HORN........................8G-1
RELAY, LEFT TURN; TRAILER TOW (XJ) . 8W-54-1
RELAY, LEFT TURN; TRAILER TOW
(XJ-RHD).........................8W-54-1
RELAY, LOCK; POWER DOOR LOCKS
(XJ).............................8W-61-1
RELAY, LOCK; POWER DOOR LOCKS
(XJ-RHD).........................8W-61-1
RELAY, RADIO ILLUMINATION........8F-1,8F-4
RELAY REMOVE/INSTALL, POWER
LOCK/UNLOCK.......................8P-12
RELAY REMOVE/INSTALL, STARTER.......8B-6
RELAY, RIGHT TURN; TRAILER TOW
(XJ).............................8W-54-1
RELAY, RIGHT TURN; TRAILER TOW
(XJ-RHD).........................8W-54-1
RELAY, STARTER AND STARTER..........8B-4
RELAY, STOP LAMP; TRAILER TOW (XJ)
. 8W-54-1
RELAY, STOP LAMP; TRAILER TOW
(XJ-RHD)
.........................8W-54-1
RELAY TEST, AUTOMATIC SHUTDOWN
(ASD)
..............................8D-6
RELAY TEST, STARTER MOTOR
.........14-51
RELAY TEST, TORQUE CONVERTER
CLUTCH
............................14-48
22 INDEXJ
Description Group-Page Description Group-Page Description Group-Page
Page 2008 of 2198
POWER DISTRIBUTION
GENERAL INFORMATION
This section covers the Power Distribution Center
(PDC) and all circuits involved with it. For additional
information on system operation refer to the appro-
priate section of the wiring diagrams.
DIAGRAM INDEX
Component Page
A/C Compressor Clutch Relay..............8W-11-3, 10
ABS Pump Motor Relay..................8W-11-3, 9
ABS Control Module.....................8W-11-8, 9
ABS Power Relay......................8W-11-3, 8
Automatic Shut Down Relay................8W-11-3, 6
Engine Starter Motor Relay................8W-11-3, 4
Fuel Pump Relay.......................8W-11-3, 6
Fuse 1 (Fuse Block).......................8W-11-8
Fuse 1 (PDC)...........................8W-11-6
Fuse 2 (PDC)...........................8W-11-7
Fuse 3 (PDC)...........................8W-11-7
Fuse 4 (PDC)......................8W-11-4, 8, 10
Fuse 5 (Fuse Block).......................8W-11-6
Fuse 5 (PDC)...........................8W-11-7Component Page
Fuse 6 (PDC)...........................8W-11-7
Fuse 7 (PDC)...........................8W-11-7
Fuse 8 (PDC)...........................8W-11-5
Fuse 9 (Fuse Block)......................8W-11-10
Fuse 9 (PDC)...........................8W-11-9
Fuse 10 (PDC)..........................8W-11-8
Fuse 11 (PDC)..........................8W-11-5
Fuse 12 (Fuse Block)......................8W-11-8
Fuse 12 (PDC)..........................8W-11-5
Headlamp Switch.........................8W-11-7
Horn Relay...........................8W-11-3, 5
Ignition Switch......................8W-11-4, 8, 10
Power Distribution Center...................8W-11-2
Powertrain Control Module..............8W-11-4, 6, 10
J8W-11 POWER DISTRIBUTIONÐYJ VEHICLES 8W - 11 - 1
Page 2026 of 2198
FUEL/IGNITION
INDEX
page page
Automatic Shut Down (ASD) Relay............. 1
Battery Feed.............................. 2
Brake Switch Input......................... 5
Camshaft Position Sensor.................... 3
Crankshaft Position Sensor................... 3
Data Link Connector........................ 5
Diagram Index............................ 5
Engine Coolant Temperature Sensor............ 3
Fuel Injectors............................. 2
Fuel Pump Module......................... 2
Fuel Pump Relay.......................... 2
Heated Oxygen Sensor...................... 3Idle Air Control (IAC) Motor................... 2
Ignition Coil.............................. 2
Ignition Switch............................ 1
Intake Air Temperature Sensor................ 4
Malfunction Indicator Lamp (MIL)............... 5
Manifold Absolute Pressure Sensor............. 4
Park/Neutral Position Switch.................. 4
Power (Device) Ground...................... 5
Power Steering Pressure Switch............... 4
Tachometer Signal......................... 5
Throttle Position Sensor..................... 4
Vehicle Speed Sensor....................... 3
IGNITION SWITCH
Circuit A1 from fuse 4 in the Power Distribution
Center (PDC), supplies battery voltage to the ignition
switch. Depending upon position, the ignition switch
powers circuits A21, A22, A31, and A41.
START POSITION
In the START position, the ignition switch connects
circuit A1 to circuit A41. Circuit A41 connects to the
coil side of the starter motor relay.
Also in the START position, the case grounded ig-
nition switch provides ground for the brake lamp
switch and parking brake lamp switch on circuit G11.
START OR RUN POSITION
In the START and RUN position, the ignition
switch connects circuit A1 with circuit A21. The A21
circuit connects to fuses 5 and 9 in the fuse block.
Fuse 9 powers circuit G5. Fuse 5 powers circuit G50.
²Circuit G5 powers the buzzer module. Circuit G5
also splices to power the daytime running lamps
module (Canada only), A/C compressor clutch relay,
heated rear window relay, and the gauges and indi-
cator lamps in the instrument cluster.
RUN (ONLY) POSITION
When the ignition switch is in the RUN position, it
connects circuit A1 to circuit A22. Circuit A22 powers
fuses 1, 12, and 13 in the fuse block.
²Fuse 1 powers the rear wiper system on circuit
V23.
²Fuse 12 feeds the blower motor and air condition-
ing system on circuit C1.
²Fuse 13 feeds circuit F15 which powers the ABS
module and connects to the coil side of the ABS
power relay.
ACCESSORY OR RUN POSITION
In the ACCESSORY or RUN position, the ignition
switch connects circuit A1 to circuit A31. Circuit A31
connects to a bus bar in the fuse block that feeds
fuses 4 and 7 along with the circuit breaker in cavity
11 .
²Fuse 4 powers circuit L5 which feeds the turn sig-
nal flasher.
²Fuse 7 powers circuit F30. Circuit F30 supplies
power to the radio, radio relay, and the cigar lighter.
²The circuit breaker in cavity 11 powers the V6 cir-
cuits which feed the wiper switch and wiper motor.
AUTOMATIC SHUT DOWN (ASD) RELAY
When the ignition switch is in either the START or
RUN position, it connects circuit A1 from fuse 4 in
the Power Distribution Center (PDC) to circuit A21.
Circuit A21 powers fuse 5 in the fuse block. Circuit
G50 from fuse 5 splices to power the coil side of the
Automatic Shut Down (ASD) relay. The Powertrain
Control Module (PCM) provides ground for the relay
on circuit K51. Circuit K51 connects to cavity 51 of
the PCM.
When the PCM grounds the ASD relay, contacts in-
side the relay close and connect circuit A14 from fuse
1 in the PDC to circuit A142. Circuit A142 splices to
the generator field terminal, fuel injectors, ignition
coil, and heated oxygen sensor. Circuit A142 also con-
nects to cavity 57 of the PCM.
Circuit A14 from fuse 1 in the PDC supplies bat-
tery voltage to the contact side of the ASD relay.
HELPFUL INFORMATION
²Along with supplying voltage to the ASD relay
contacts, circuit A14 supplies voltage to the contact
side of the fuel pump relay.
²Circuit G50 also supplies battery voltage to the
coil side of the fuel pump relay.
²Circuit A14 also connects to cavity 3 of the PCM.
J8W-30 FUEL/IGNITIONÐYJ VEHICLES 8W - 30 - 1
Page 2058 of 2198
INSTRUMENT CLUSTER
INSTRUMENT CLUSTER
The instrument cluster contains the gauges and
warning lamps. All gauges have magnetic move-
ments.
When the ignition switch is in either the START or
RUN position, circuit A1 from fuse 4 in the Power
Distribution Center (PDC) connects to circuit A21.
Circuit A21 powers fuse 9 in the fuse block. Fuse 9
powers circuit G5. One branch of circuit G5 connects
directly to the combination buzzer. The other branch
of circuit G5 splices to power the gauges, speedome-
ter, tachometer, voltmeter, indicator lamps, and
warning lamps in the instrument cluster.
When the parking lamps or headlamps are ON, the
headlamp switch connects circuit F33 to circuit L7.
Circuit L7 splices to the dimmer switch. Circuit E1
from the dimmer switch powers fuse 10 in the fuse
block when the parking lamps or headlamps are ON.
Circuit E2 from fuse 10 in the fuse block feeds the
illumination lamps in the instrument cluster.
Circuit Z1 provides ground the instrument cluster
illumination lamps, gauges and warning lamps.
HELPFUL INFORMATION
²Circuit G5 also powers the heated rear window,
A/C compressor clutch relay. On Canadian vehicles,
circuit G5 powers the Daytime Running Lamps
(DRL) module.
²Circuit F33 originates at fuse 8 in the fuse block.
Circuit A6 from fuse 3 in the PDC powers fuse 8 in
the fuse block.
ENGINE COOLANT TEMPERATURE GAUGE
Circuit G20 connects the engine coolant tempera-
ture gauge to the engine coolant temperature sensor.
The sensor is a variable resistor and case grounded
to the engine. Circuit G5 connects to the instrument
cluster and supplies voltage for the gauge.
The gauge uses two coils. The first coil has fixed
current flowing through it to maintain magnetic field
strength. Circuit Z1 provides ground for the fixed
current coil. The current level passing through the
second coil is controlled by the variable resistor in
the engine coolant temperature sender. The changing
current varies the magnetic field in the second coil.
Refer to group 8E, Instrument Panel and Gauges
for gauge operation.
FUEL GAUGE
Circuit G4 connects the fuel level sensor to the fuel
gauge in the instrument cluster. Circuit G5 supplies
voltage to the fuel gauge. The fuel level sensor draws
voltage from circuit G5 through the fuel gauge on cir-
cuit G4.The gauge uses two coils. The first coil has fixed
current flowing through it to maintain magnetic field
strength. Circuit Z1 provides ground for the fixed
current coil. The current level passing through the
second coil is controlled by the variable resistor in
the fuel level sensor. The changing current varies the
magnetic field in the second coil.
Circuit Z2 provides the ground path for the fuel
level sensor.
Refer to group 8E, Instrument Panel and Gauges
for gauge operation.
OIL PRESSURE GAUGE
The case grounded oil pressure sending unit is a
variable resistor. The sending unit connects to the oil
pressure gauge on circuit G60.
Circuit G5 connects to the instrument cluster and
supplies battery voltage to the oil pressure gauge.
The gauge uses two coils. The first coil has fixed cur-
rent flowing through it to maintain magnetic field
strength. Circuit Z1 provides ground for the fixed
current coil. The current level passing through the
second coil is controlled by the variable resistor in
the oil pressure sending unit. The changing current
varies the magnetic field in the second coil.
Refer to group 8E, Instrument Panel and Gauges
for gauge operation.
TACHOMETER
The Powertrain Control Module (PCM) provides
the tachometer signal to the electronic tachometer on
circuit G21. Circuit G21 originates at cavity 43 of the
PCM. Circuit Z1 provides ground for the tachometer's
internal logic circuits.
SPEEDOMETER
The electronic speedometer and odometer receive a
signal from the vehicle speed sensor on circuit G7.
Circuit G5 connects to the instrument cluster and
supplies battery voltage to the speedometer. Circuit
Z1 provides ground for the speedometer internal logic
circuits.
Circuit G7 splices to connect to the Powertrain
Control Module (PCM) and if equipped, the Daytime
Running Lamps (DRL) module.
FOUR-WHEEL DRIVE (4WD) INDICATOR LAMP
When the 4WD switch closes, circuit Z1 provides
ground for the 4WD indicator lamp in the instrument
panel. Circuit G5 connects to the instrument cluster
and supplies battery voltage to the 4WD indicator
lamp. Circuit G1 connects the indicator lamp to the
4WD switch.
J8W-40 INSTRUMENT CLUSTERÐYJ VEHICLES 8W - 40 - 1
Page 2073 of 2198
AIR CONDITIONING AND HEATER
GENERAL INFORMATION
On vehicles built with the 2.5L engine, the electri-
cal system has provisions for dealer installed air con-
ditioning. The provisions consist of two connectors
which include circuitry for:
²Circuit C1 - Ignition feed
²Circuit C21 - Blower motor switch
²Circuit C91 - A/C request signal
²Circuit C20 - A/C select signal
²Circuit C13 - Ground for coil side of A/C compres-
sor clutch relay
²Circuit G5 - Battery voltage for coil side of A/C
compressor clutch relay
A/C COMPRESSOR
When the ignition switch is in the RUN position it
connects circuit A1 from fuse 4 in the Power Distri-
bution Center (PDC) to circuit A22. Circuit A22 sup-
plies battery voltage to fuse 12 in the fuse block.
Fuse 12 powers circuit C1.
Circuit C1 supplies battery voltage to the A/C
blower switch. Circuit C21 connects the A/C blower
switch to the A/C low pressure switch.
When the operator selects A/C operation, the A/C
blower switch provides the A/C request signal to cav-
ity 27 of the Powertrain Control Module (PCM) on
circuit C91. At the same time, the blower switch sup-
plies voltage through the A/C thermostat to circuit
C21.
Circuit C21 supplies voltage to the A/C low pres-
sure switch. When the A/C low pressure switch
closes, circuit C20 provides battery voltage to the
contact side of the A/C compressor clutch relay and
provides the A/C select signal to the PCM. Circuit
C20 is double crimped at the contact side of the re-
lay. The C20 circuit branch from the relay supplies
the A/C select input to cavity 28 of the PCM.
After receiving the A/C request signal, the PCM en-
ergizes the A/C compressor clutch relay by providing
ground for the coil side of the relay on circuit C13.
Circuit C13 connects to cavity 34 of the PCM.
Circuit G5 from fuse 9 in the fuse block supplies
voltage to the coil side of the relay. In the START or
RUN positions the ignition switch connects circuit A1
from fuse 4 in the PDC with circuit A21. Circuit A21
connects to the fuse block bus bar that powers circuit
C5 through fuse 9.
When the PCM energizes the A/C compressor
clutch relay, the relay switches from its normally
grounded position to connect circuit C20 to circuit
C3. Circuit C3 supplies voltage to the case grounded
A/C compressor clutch.
HELPFUL INFORMATION
²Circuit G5 is double crimped at the coil side of the
A/C compressor clutch relay. The G5 branch from the
relay continues to the back-up lamp switch.
²Circuit Z1 provides ground for the A/C compressor
clutch relay when the relay is in its normally
grounded position.
A/C-HEATER BLOWER MOTOR
When the ignition switch is in the RUN position it
connects circuit A1 from fuse 4 in the Power Distri-
bution Center (PDC) to circuit A22. Circuit A22 sup-
plies battery voltage to fuse 12 in the fuse block.
Fuse 12 powers circuit C1.
Circuit C1 supplies battery voltage to the A/C
blower switch. In the LOW position, the A/C blower
switch supplies voltage to the low speed brush of the
blower motor. In the MEDIUM position, the switch
supplies voltage to the medium speed bush of the
blower motor. In the HIGH position, the switch sup-
plies voltage to the high speed brush of the blower
motor.
The blower motor has a field jumper. The ground
circuit for the blower motor connects to the cigar
lighter. Circuit Z1 provides ground for the blower mo-
tor and the cigar lighter.
HELPFUL INFORMATION
²Check fuse 4 in the PDC.
²Check fuse 12 in the fuse block.
DIAGRAM INDEX
Component Page
A/C Compressor Clutch.....................8W-42-4
A/C Compressor Clutch Relay................8W-42-4
A/C Thermostat..........................8W-42-5
Blower Motor...........................8W-42-5
Blower Motor Switch......................8W-42-5
Fuse 4 (PDC).........................8W-42-4, 6
Fuse 7 (Fuse Block).......................8W-42-6
Fuse 9 (Fuse Block).....................8W-42-4, 6
Fuse 12 (Fuse Block)....................8W-42-4, 6
Ignition Switch........................8W-42-4, 6
Powertrain Control Module.................8W-42-4, 6
8W - 42 - 2 8W-42 AIR CONDITIONING/HEATERÐYJ VEHICLESJ