connector JEEP GRAND CHEROKEE 2002 WJ / 2.G Workshop Manual

HEADLINER
REMOVAL
CAUTION: The headliner is a one-piece, molded
component. It has limited flexibility and must not be
bent. Damage may possibly result.
(1) Record radio presets and disconnect negative
battery cable.
(2) Remove A pillar trim moldings (Refer to 23 -
BODY/INTERIOR/A-PILLAR TRIM - REMOVAL).
(3) Remove B pillar upper trim moldings (Refer to
23 - BODY/INTERIOR/B-PILLAR UPPER TRIM -
REMOVAL).
(4) Remove C pillar trim moldings (Refer to 23 -
BODY/INTERIOR/C-PILLAR TRIM - REMOVAL).
(5) Remove D pillar trim molding (Refer to 23 -
BODY/INTERIOR/D-PILLAR TRIM - REMOVAL).
(6) Remove the sun visors (Refer to 23 - BODY/IN-
TERIOR/SUN VISOR - REMOVAL).
(7) Disconnect the vanity lamp electrical connector.
(8) Remove assist handles from roof rails (Refer to
23 - BODY/INTERIOR/ASSIST HANDLE - REMOV-
AL).
(9) Remove dome lamp and overhead console, if
equipped.
(10) Remove rear cargo/dome lamp.
(11) Remove sun roof pinch welt, if equipped.
(12) Disengage rear washer hose from liftgate (Fig.
9).
(13) Disengage the wire harness connectors at rear
of headliner.
(14) Disconnect the rear washer hose at the left
ªAº pillar (Fig. 10).
(15) Disengage the wire harness for the sunroof, if
equipped.
(16) Fold down the rear seats, move the front seats
full forward, and lower the front seat backs.
(17) Partially lower the headliner and disengage
the sunroof drain hoses, if equipped (Fig. 11).
(18) With the aid of an assistant, remove the head-
liner through the liftgate opening.
INSTALLATION
(1) With the aid of an assistant, position the head-
liner in the vehicle.
(2) Connect the sunroof drain hoses, if equipped.
(3) Connect the sunroof harness, the rear wire har-
nesses, and the washer hose at the ªAº pillar and at
the liftgate.
(4) Install the sunroof pinch welt, if equipped.
(5) Install the roof rail assist handles (Refer to 23 -
BODY/INTERIOR/ASSIST HANDLE - INSTALLA-
TION).
Fig. 9 Liftgate Washer Hose Routing at Rear of
Headliner
1 - ROOF
2 - REAR WASHER HOSE ROUTING
3 - REAR WASHER HOSE
4 - HEADLINER
Fig. 10 Rear Liftgate Washer Hose Routing at A
Pillar
1 - OVERHEAD CONSOLE WIRE HARNESS
2 - ROOF
3 - REAR WASHER HOSE
4 - REAR WASHER HOSE ROUTING
5 - HEADLINER
WJINTERIOR 23 - 77

LIFTGATE OPENING UPPER
TRIM
REMOVAL
The upper liftgate opening trim is held on with
spring clips.
(1) Grasp the rear of the trim piece and pull down
and back to disengage clips (Fig. 12).
(2) Slide the trim piece to the rear to disengage
headliner locating hooks.
INSTALLATION
The liftgate upper opening trim piece is equipped
with headliner locating hooks (Fig. 13).
(1) Align the locating hooks with the slots in the
headliner.
(2) Engage the spring clips and press the liftgate
upper opening trim panel into place.
QUARTER TRIM PANEL
REMOVAL
(1) Move rear seat to cargo position.
(2) If equipped, remove sunshade cover.
(3) Open liftgate.
(4) Remove upper and lower liftgate opening trim
panels (Refer to 23 - BODY/INTERIOR/LIFTGATE
OPENING UPPER TRIM - REMOVAL).
(5) Remove D-pillar upper trim (Refer to 23 -
BODY/INTERIOR/D-PILLAR TRIM - REMOVAL).
(6) Remove storage bin (right side only) (Refer to
23 - BODY/INTERIOR/REAR STORAGE BOX -
REMOVAL).
(7) Remove C-pillar upper trim panel (Refer to 23 -
BODY/INTERIOR/C-PILLAR TRIM - REMOVAL).
(8) Remove mounting screws.
(9) Pull quarter trim panel forward and disengage
connectors for CD player and power outlet, if
equipped.
(10) Pull quarter trim panel extension in the rear
door opening upward.
(11) Remove rear quarter trim panel.
INSTALLATION
(1) Position quarter trim panel, engage connectors
for CD player and power outlet, if equipped, and
align screw holes.
(2) Install quarter trim panel.
(3) Install C-pillar upper trim panel (Refer to 23 -
BODY/INTERIOR/C-PILLAR TRIM - INSTALLA-
TION).
(4) Install storage bin (Refer to 23 - BODY/INTE-
RIOR/REAR STORAGE BOX - INSTALLATION).
(5) Install D-pillar upper trim panel (Refer to 23 -
BODY/INTERIOR/D-PILLAR TRIM - INSTALLA-
TION).
(6) Install upper and lower liftgate opening trim
panels (Refer to 23 - BODY/INTERIOR/LIFTGATE
OPENING UPPER TRIM - INSTALLATION).
(7) If equipped, install sunshade cover.
(8) Install cargo loops.
(9) Move the rear seat to the upright position.
REAR STORAGE BOX
REMOVAL
(1) Open the storage bin lid and remove screws on
each side of the lid hinge.
(2) Pull upward sharply on the bottom of the bin
to disengage hooks.
(3) Raise bin and move inboard to disengage the
quarter trim panel.
Fig. 12 Upper Liftgate Opening Trim
1 - UPPER LIFTGATE OPENING TRIM
Fig. 13 Headliner Locating Hooks
1 - UPPER LIFTGATE OPENING TRIM
2 - HEADLINER
WJINTERIOR 23 - 79

INSTALLATION
(1) Position the bin hooks high in the slots on the
quarter trim panel.
(2) Push downward until the bin snaps into place.
(3) Install the hinge screws.
REAR VIEW MIRROR
REMOVAL
(1)If equipped, disconnect mirror harness connector.
(2) Loosen the mirror base setscrew (Fig. 14).
(3) Slide the mirror base upward and off the
bracket.
INSTALLATION
INSTALLATION
(1) Position the mirror base at the bracket and
slide it downward onto the support bracket (Fig. 14).
(2) Tighten the setscrew 1 N´m (15 in. lbs.) torque.
(3) If equipped, connect mirror harness connector.
INSTALLATION - REARVIEW MIRROR
SUPPORT BRACKET
(1) Mark the position for the mirror bracket on the
outside of the windshield glass with a wax pencil.
(2) Clean the bracket contact area on the glass.
Use a mild powdered cleanser on a cloth saturated
with isopropyl (rubbing) alcohol. Finally, clean the
glass with a paper towel dampened with alcohol.
(3) Sand the surface on the support bracket with
fine grit-sandpaper. Wipe the bracket surface clean
with a paper towel.(4) Apply accelerator to the surface on the bracket
according to the following instructions:
(a) Crush the vial to saturate the felt applicator.
(b) Remove the paper sleeve.
(c) Apply accelerator to the contact surface on
the bracket.
(d) Allow the accelerator to dry for five minutes.
(e) Do not touch the bracket contact surface
after the accelerator has been applied.
(5)
Apply adhesive accelerator to the bracket contact
surface on the windshield glass. Allow the accelerator to
dry for one minute. Do not touch the glass contact sur-
face after the accelerator has been applied.
(6) Install the bracket according to the following
instructions:
(a)
Apply one drop of adhesive at the center of the
bracket contact-surface on the windshield glass.
(b) Apply an even coat of adhesive to the contact
surface on the bracket.
(c) Align the bracket with the marked position
on the windshield glass.
(d) Press and hold the bracket in place for at
least one minute.
NOTE: Verify that the mirror support bracket is cor-
rectly aligned, because the adhesive will cure rap-
idly.
(7) Allow the adhesive to cure for 8-10 minutes.
Remove any excess adhesive with an alcohol-damp-
ened cloth.
(8) Allow the adhesive to cure for an additional
8-10 minutes before installing the mirror.
SUN VISOR
REMOVAL
(1) Remove screws attaching sunvisor arm support
bracket to headliner and roof panel.
(2) Disengage electrical connections for vanity mir-
ror, if equipped.
(3) Detach sunvisor from support bracket.
(4) Remove sunvisor from vehicle.
(5) Remove retaining screw and support bracket.
INSTALLATION
(1) Install the retaining screw and support
bracket.
(2) Position the sunvisor in the vehicle.
(3) Connect the electrical harness for the lighted
vanity mirror, if equipped.
(4) Attach the sunvisor to the support bracket.
(5) Install the support bracket w/sunvisor onto the
headliner and roof panel.
Fig. 14 Rear View Mirror
1 - CONNECTOR
2 - SCREW
3 - REAR VIEW MIRROR
4 - SUPPORT BUTTON
5 - WINDSHIELD
23 - 80 INTERIORWJ
REAR STORAGE BOX (Continued)

FRONT HEADREST SLEEVE
REMOVAL
(1) Remove head restraint (Refer to 23 - BODY/
SEATS/FRONT HEADREST - REMOVAL).
(2) Remove seat back cover (Refer to 23 - BODY/
SEATS/FRONT SEAT BACK COVER - REMOVAL).
(3) Remove hog rings attaching cushion pad to
seat back frame (Fig. 2).
(4) Remove cushion pad from seat back frame.
(5) Rotate head restraint sleeve 1/4 turn counter-
clockwise to release retaining tab.
(6) Pull sleeve from seat back frame (Fig. 3).
INSTALLATION
(1) Position sleeve in seat back frame.
(2) Rotate head restraint sleeve 1/4 turn clockwise
to engage retaining tab.
(3) Install cushion pad onto seat back frame.
(4) Install hog rings attaching cushion pad to seat
back frame.
(5)
Install seat back cover (Refer to 23 - BODY/
SEATS/FRONT SEAT BACK COVER - INSTALLATION).
(6) Install head restraint (Refer to 23 - BODY/
SEATS/FRONT HEADREST - INSTALLATION).
FRONT SEAT
REMOVAL
(1) Move seat to full rearward position.(2) Remove front bolts attaching seat to floor pan
(Fig. 4).
(3) Move seat to full forward position.
(4) Using a trim stick, pry cover from seat track
(power seat only).
(5) Remove rear bolts attaching seat to floor pan.
(6) If equipped, disconnect power seat wire har-
ness connector.
(7) Remove seat from vehicle.
Fig. 2 Cushion Pad
1 - HOG RING
2 - SEAT BACK CUSHION PAD
Fig. 3 Head Restraint Sleeve
1 - HEAD RESTRAINT SLEEVE
2 - SEAT BACK FRAME
3 - RETAINING TAB
Fig. 4 Front Bucket Seat
1 - POWER BUCKET SEAT
2 - FLOOR PAN
3 - SEAT TRACK COVER
23 - 84 SEATSWJ

INSTALLATION
(1) Position seat on floor pan.
(2) If equipped, connect power seat wire harness
connector.
(3) Install rear bolts attaching seat to floor pan.
Tighten bolts to 40 N´m (30 ft. lbs.) torque.
(4) If equipped, install cover on seat track.
(5) Move seat to full rearward position.
(6) Install front bolts attaching seat to floor pan.
Tighten bolts to 40 N´m (30 ft. lbs.) torque.
FRONT SEAT BACK
REMOVAL
(1) Move seat to full rearward position.
(2) Remove inboard bolt attaching seat back frame
to seat cushion frame.
(3) Move seat to full forward position.
(4) Move seat back to full recline position.
(5) Remove screws attaching seat side shield to
seat frame.
(6) Disconnect wire harness connector from
recliner motor, if equipped.
(7) From the underside of the seat, disconnect the
wire harness connector for the power lumber and/or
heated seat, if equipped.
(8) Remove outboard bolts attaching recliner to
seat cushion frame.
(9) Route the power lumber and/or heated seat
harness through the seat cushion cover, if equipped.
(10) Separate seat back from seat cushion.
INSTALLATION
(1) Position seat back on seat cushion.
(2) Route the power lumber and heater harness
through the seat cushion cover, if equipped.
(3) Install recliner bolts attaching seat back frame
to seat cushion frame. Tighten bolts to 28 N´m (20 ft.
lbs.) torque.
(4) Install the inboard bolt attaching seat back
frame to seat cushion frame. Tighten bolt to 47N´m
(35 ft.lbs.).
(5) Connect wire harness connector to recliner
motor and/or heated seat, if equipped.
(6) From the underside of the seat, connect the
power lumber and/or heated seat wire harness con-
nector to the seat harness, if equipped.
(7) Install screws attaching seat side shield to seat
frame.
FRONT SEAT BACK COVER
REMOVAL
(1) Remove head restraint (Refer to 23 - BODY/
SEATS/FRONT HEADREST - REMOVAL).
(2) Using a trim stick, carefully pry head restraint
release button caps from the top of seat back.
(3) Remove seat back (Refer to 23 - BODY/SEATS/
FRONT SEAT BACK - REMOVAL).
(4) Disengage J-strap at base of seat back.
(5) Slide hand between the face of the seat back
pad and the cushion cover and carefully separate
hook and loop fastener (Fig. 5).
(6) Roll cover upward and disengage hog rings.
(7) Roll cover upward to top of seat back.
(8) Separate cover from seat back.
INSTALLATION
(1) Position cover inside-out at the top of seat
back.
(2) Roll cover downward.
(3) Engage hog rings.
(4) Align seat back cover with hook and loop fas-
teners and secure.
(5) Roll cover downward.
(6) Engage J-strap at base of seat back.
(7) Install seat back (Refer to 23 - BODY/SEATS/
FRONT SEAT BACK - INSTALLATION).
NOTE: The taller head restraint release button cap
is positioned on the left hand side and the head
restraint button cap with the hidden button is posi-
tioned on the right hand side.
Fig. 5 Seat Back Cover
1 - SEAT BACK COVER
2 - HOOK AND LOOP FASTENER
3 - SEAT BACK PAD
WJSEATS 23 - 85
FRONT SEAT (Continued)

(8) Position head restraint release button caps on
head restraint sleeves and press to secure.
(9) Install head restraint (Refer to 23 - BODY/
SEATS/FRONT HEADREST - INSTALLATION).
FRONT SEAT CUSHION/COVER
REMOVAL
(1) Remove seat from vehicle (Refer to 23 - BODY/
SEATS/FRONT SEAT - REMOVAL).
(2) Remove seat back (Refer to 23 - BODY/SEATS/
FRONT SEAT BACK - REMOVAL).
(3) Disengage J-straps attaching cushion cover to
seat cushion frame.
(4) Disengage hog rings attaching cushion cover to
cushion frame at rear of seat along bottom of cushion
cover (Fig. 6).
(5) Roll up edges of cover and route seat function
switches through access hole on outboard side of seat
cushion, if equipped.
(6) Disengage seat cushion heater element connec-
tor, if equipped.
(7) Disengage hog rings attaching cover to cushion
along cover insert.
(8) Separate seat cushion cover from seat cushion.
INSTALLATION
(1) Position seat cover on cushion.
(2) Engage hog rings attaching cushion cover to
cushion along insert.
(3) Engage seat cushion heater element connector,
if equipped.
(4) Route seat function switches through access
hole on outboard side of seat cushion, if equipped.(5) Engage J-straps attaching cushion cover to seat
cushion frame.
(6) Engage hog rings attaching cushion cover to
cushion frame.
(7) Install seat back (Refer to 23 - BODY/SEATS/
FRONT SEAT BACK - INSTALLATION).
(8) Install seat (Refer to 23 - BODY/SEATS/
FRONT SEAT - INSTALLATION).
FRONT SEAT SIDE SHIELD
REMOVAL
(1) Remove screws attaching side shield to seat
frame.
(2) Disconnect wire harness connectors from power
seat and power lumbar switches, if equipped.
(3) Separate side shield from seat.
INSTALLATION
(1) Position side shield on seat.
(2) Connect wire harness connectors to power seat
and power lumbar switches, if equipped.
(3) Install screws attaching side shield to seat
frame.
SEAT TRACK & RECLINER
ASSEMBLY
REMOVAL
(1) Remove seat back (Refer to 23 - BODY/SEATS/
FRONT SEAT BACK - REMOVAL).
(2) Disengage J-strap at base of seat back.
(3) Roll seat back cover upward to access bolts
attaching recliner to seat back frame.
(4) Remove bolts attaching recliner to seat back
frame.
(5) Separate recliner from seat back.
INSTALLATION
(1) Position recliner on seat back.
(2) Install bolts attaching recliner to seat back
frame. Tighten bolts to 28 N´m (20 ft. lbs.) torque.
(3) Roll seat back cover downward.
(4) Engage J-strap at base of seat back.
(5) Install seat back (Refer to 23 - BODY/SEATS/
FRONT SEAT BACK - INSTALLATION).Fig. 6 Seat Cushion Cover
1 - HOG RING
2 - CUSHION COVER
23 - 86 SEATSWJ
FRONT SEAT BACK COVER (Continued)

SEAT TRACK ADJUSTER
REMOVAL
(1) Remove seat (Refer to 23 - BODY/SEATS/
FRONT SEAT - REMOVAL).
(2) Remove side shield (Refer to 23 - BODY/
SEATS/FRONT SEAT SIDE SHIELD - REMOVAL).
(3) Remove nuts attaching seat track adjuster to
seat cushion frame (Fig. 7) and (Fig. 8). Roll cushion
trim cover up to access the two front nuts.
(4) Disengage clips attaching wire harness to
adjuster.
(5) Disengage seat memory module connector, if
equipped.
(6) Separate seat track from seat cushion frame.
INSTALLATION
(1) Transfer seat memory module, if equipped.
(2) Position seat track on seat cushion frame.
(3) Route harness through frame and engage clips
attaching wire harness to adjuster.
(4) Engage seat memory module connector, if
equipped.
(5) Install nuts attaching seat track adjuster to
seat cushion frame. Tighten nuts to 28 N´m (20 ft.
lbs.) torque.
(6) Install the side shield (Refer to 23 - BODY/
SEATS/FRONT SEAT SIDE SHIELD - INSTALLA-
TION).
(7) Install seat (Refer to 23 - BODY/SEATS/
FRONT SEAT - INSTALLATION).
Fig. 7 Seat Track AdjusterÐPower
1 - BACK PANEL
2 - LUMBAR ASSEMBLY
3 - SEAT CUSHION FRAME
4 - POWER SEAT TRACK ADJUSTER
5 - POWER RECLINER
6 - SEAT CUSHION PAD
7 - SEAT BACK FRAME
Fig. 8 Seat Track Adjuster Ð Manual
1 - MANUAL RECLINER
2 - SEAT CUSHION PAD
3 - SEAT BACK FRAME
4 - SEAT CUSHION FRAME
5 - MANUAL SEAT TRACK ADJUSTER
WJSEATS 23 - 87

SUNROOF
TABLE OF CONTENTS
page page
SUNROOF
DESCRIPTION.........................96
DIAGNOSIS AND TESTING - SUNROOF......96
DRAIN TUBE
REMOVAL............................100
INSTALLATION........................100
CONTROL MODULE
REMOVAL............................101
INSTALLATION........................101
DRIVE MOTOR
REMOVAL............................101
INSTALLATION........................101
WIND DEFLECTOR
REMOVAL............................102INSTALLATION........................102
GLASS PANEL
REMOVAL............................102
INSTALLATION........................103
ADJUSTMENTS
ADJUSTMENTS - FIT.................103
ADJUSTMENT - TIMING...............103
SUNSHADE
REMOVAL............................103
INSTALLATION........................103
HOUSING ASSEMBLY
REMOVAL............................104
INSTALLATION........................104
SUNROOF
DESCRIPTION
WARNING: Keep fingers and other body parts out
of sunroof opening at all times.
The sunroof features a power sliding glass panel
and a sunshade which can be manually positioned
anywhere along its travel, rearward of glass panel
front edge.
The sunroof is electrically operated from a switch
located on the mini overhead console. To operate the
sunroof the ignition switch must be in the On/Run
position. The sunroof has both manual and Express
Open modes of operation when opening. To open the
sunroof in the Express Open mode, the switch is
pressed rearward for less than1 second.This causes
the sunroof glass to automatically retract and stop at
a position slightly forward of full open that reduces
low speed wind buffeting. The sunroof can also be
opened manually by pressing and holding the switch
rearward. Once the switch is held reward for more
than1 second,the glass will retract in the manual
mode. Releasing the switch at any time during travel
will cause the sunroof to stop at the current position.
To close the sunroof from an open position, the
switch must be pushed forward and held until the
sunroof glass comes to a complete stop. Releasing the
switch at any time in this mode will cause the sun-
roof to stop at the current position.
To vent the sunroof from the closed position, the
switch is pushed forward and held. Releasing theswitch at any time during travel will cause the sun-
roof to stop at the current vent position. To reach the
fully vented position, continue to hold the switch for-
ward until vent motion stops. To close the sunroof
from the vent position, push and hold the switch
rearward until the glass comes to a complete stop.
DIAGNOSIS AND TESTING - SUNROOF
CAUTION: The sunroof motor is only to be powered
through the vehicle battery and vehicle wire har-
ness. Applying power to the sunroof motor leads
will cause failure of the sunroof control unit.
Before beginning sunroof diagnostics verify that all
other power accessories are in proper operating con-
dition. Refer to Sunroof Diagnostic Chart for possible
causes. If not, a common electrical problem may
exist. Refer to Group 8W, Wiring Diagrams, of this
publication for circuit, splice and component descrip-
tions. Check the condition of the circuit protection
(20 amp high current fuse (battery feed) located in
the Power Distribution Center (PDC). Check the
cover of the PDC for location of the fuse. Check for
correct operation of the sunroof delay relay. Inspect
all wiring connector pins for proper engagement and
continuity. Check for battery voltage at battery and
ignition pins of the power sunroof express module
wiring connector. Refer to Group 8W, Wiring Dia-
grams, for circuit information. The controller will not
operate at less than 10 volts. Check the ground at
the sunroof express module.
Before beginning diagnosis for wind noise or water
leaks, verify that the problem was not caused by
23 - 96 SUNROOFWJ

releasing the control switch before the sunroof was
fully closed. The sunroof module has a water-man-
agement system. During washing high-pressure
water may be forced between the glass panel seal
and the roof opening. Normally this water will drain.
However, when some type of drying blower system is
used, like those found in automatic car washes, thewater may not have a chance to drain before the
blower forces air between the seal and the roof open-
ing. This causes the water to blow over the edge of
the module and onto the headlining.
Refer to (Fig. 1) Sunroof Assembly for exploded
view of the sunroof.
SYMPTOM STEP POSSIBLE CAUSE
Sunroof squeaks when
opening/closing.1 Identify if the cause is a seal squeak. If seal is worn, replace the
seal.
2 Check seal compression for uniformity in opening, If not uniform,
glass is not centered in opening.
3 Re-center glass by repositioning module in opening.
4 Identify if mechanism squeaks.
5 Check for lubrication, re-lube if necessary.
6 Check for dirt/debris in tracks, clean and re-lube.
7 Identify if motor squeaks, replace the motor.
Water leaks into the vehicle. 1 Check for a good connection at the drain tubes, re-connect where
needed.
2 Check for plugged/pinched hoses throughout.
3 Adjust the glass panel. Refer to glass panel adjustments in this
section.
4 Check seal for wear/damage, replace glass as necessary.
Motor inoperative. 1 Check connectors at the motor, switch, control module and power
source.
2 Check for defective control module, replace if necessary.
3 Replace the motor.
Motor noise when opening/
closing.1 Identify if motor noise, replace motor.
2 Insure noise is from the motor and not cables, (cable ratcheting).
Grinding noise when opening/
closing.1 Identify if the motor is grinding, replace motor.
(Mechanism noise, scraping.) 2 Check for lubrication in tracks and mechanism, re-lube if
necessary.
3 Check for dirt/debris in tracks, clean and re-lube.
(Cable ratcheting.) 4 Cables ratchet at the motor pinion; mechanism jammed, fix
mechanism and replace cables and motor bracket.
Wind noise when sunroof fully
closed.1 Check seal compression for uniformity in opening, If not uniform,
glass is not centered in opening.
2 Glass not adjusted flush to roof. Refer to glass panel adjustments
in this section.
3 Mechanism not fully closed.
A) Motor out of time, re-time motor/mechanism. Refer to glass
panel adjustments in this section.
B) Cable ratcheting, replace cables and motor bracket.
4 Seal worn, replace glass.
Sunroof will not open/close. 1 Check switch and switch connection.
WJSUNROOF 23 - 97
SUNROOF (Continued)

CONTROL MODULE
REMOVAL
(1) Move the glass panel to the fully closed posi-
tion.
(2) Remove the A-pillar trim. (Refer to 23 - BODY/
INTERIOR/A-PILLAR TRIM - REMOVAL)
(3) Remove the sun visors. (Refer to 23 - BODY/
INTERIOR/SUN VISOR - REMOVAL)
(4) Remove the overhead console. (Refer to 8 -
ELECTRICAL/OVERHEAD CONSOLE - REMOVAL)
(5) Lower headliner as necessary to gain access to
the sunroof express module.
(6) Disconnect the express module wire harness
connectors.
(7) Remove express module screw.
(8) Remove express module from the keyway by
sliding module towards the center of the vehicle.
INSTALLATION
(1) Insert sunroof express module in the keyway
located in the sunroof module and slide the module
outward to lock it into position.
(2) Install the sunroof express module screw.
(3) Connect the wire connectors to the sunroof
express module.
(4) Install the headliner into position.
(5) Install the overhead console. (Refer to 8 -
ELECTRICAL/OVERHEAD CONSOLE - INSTALLA-
TION)
(6) Install the sun visors. (Refer to 23 - BODY/IN-
TERIOR/SUN VISOR - INSTALLATION)
(7) Install the A-pillar trim. (Refer to 23 - BODY/
INTERIOR/A-PILLAR TRIM - INSTALLATION)
(8) Test sunroof operation, adjust if necessary.
(Refer to 23 - BODY/SUNROOF/GLASS PANEL -
ADJUSTMENTS)
DRIVE MOTOR
REMOVAL
CAUTION: The sunroof system is timed from the
factory so that the motor shuts off automatically
when the sunroof window reaches a certain posi-
tion. Extreme care must be taken when removing
the motor, timing may be thrown off causing possi-
ble damage to the sunroof system. Anytime the
motor is removed from the sunroof assembly the
sunroof glass panel must be in the FULLY CLOSED
POSITION or the unit will be out of timing. The drive
motor cannot be reset to the park position after
being removed.CAUTION: The sunroof motor should only be pow-
ered through the vehicle battery and sunroof wire
harness. Applying power to the sunroof motor leads
will cause failure of the control module.
(1) Move glass panel to the fully closed position.
(2) Remove the A-pillar trim. (Refer to 23 - BODY/
INTERIOR/A-PILLAR TRIM - REMOVAL)
(3) Remove the B-pillar upper trim. (Refer to 23 -
BODY/INTERIOR/B-PILLAR UPPER TRIM -
REMOVAL)
(4) Remove the C-pillar trim. (Refer to 23 - BODY/
INTERIOR/C-PILLAR TRIM - REMOVAL)
(5) Remove the D-pillar trim. (Refer to 23 - BODY/
INTERIOR/D-PILLAR TRIM - REMOVAL)
(6) Remove the sunvisors. (Refer to 23 - BODY/IN-
TERIOR/SUN VISOR - REMOVAL)
(7) Remove the overhead console. (Refer to 8 -
ELECTRICAL/OVERHEAD CONSOLE - REMOVAL)
(8) Disconnect the control switch wire connector.
(9) Remove headliner as necessary to gain access
to sunroof drive motor. Refer to Headliner Removal
and Installation for proper procedures.
(10) Disconnect the drive motor wire harness con-
nectors (Fig. 3).
(11) Remove drive motor fasteners and remove
motor from the sunroof housing.
INSTALLATION
(1) Ensure that the window is in the fully closed
position before mounting the motor. If motor fails
with the window in the open position the sunroof
glass panel timing will have to be timed. The new
motor comes in the fully closed position and with a
gage for setting cable timing. (Refer to 23 - BODY/
SUNROOF/GLASS PANEL - ADJUSTMENTS - TIM-
ING)
(2) Place drive motor into position on the sunroof
housing and install fasteners.
Fig. 3 Sunroof Drive Motor and Express Module
1 - EXPRESS MODULE
2 - SCREW
WJSUNROOF 23 - 101