torque KIA CARNIVAL 2007 Manual Online

12.Remove the clip (A) and bracket mounting bolt and disconnect the parking brake cable (B) from the carrier
assembly.
13.Remove the rear brake assembly (A).
Tightening torque Nm (kgf.m, lb - ft):
50 ~ 60 (5.0 ~ 6.0, 36 ~ 43)
14.Remove the rear shock absorber (A).
15.After loosening the castle nut and split pin, disconnect the assist arm (A) from the carrier assembly using a SST
(09568- 4A000).
Tightening torque Nm (kgf.m, lb - ft):
90 ~ 100 (9.0 ~ 10.0, 65 ~72)

16.After loosening the castle nut and split pin, disconnect the upper arm (A) from the carrier assembly using a SST
(09562- 4A000).
Tightening torque Nm (kgf.m, lb - ft):
90 ~ 100 (9.0 ~ 10.0, 65 ~ 72)
17.Remove the carrier assembly (A) from the trailing arm by loosening the bolts.
Tightening torque Nm (kgf.m, lb - ft):
80 ~ 110 (8.0 ~ 11.0, 58 ~ 80)
INSTALLATION
1.Installation is the reverse of removal.
a.The rear hub lock nut should be replaced with new ones.
b. After installation lock nut, stake the lock nut using a chisel and hammer as shown in the illustration below.

2.Check the rear hub & bearing assembly starting torque using a spring balance.
20 kgf.cm
INSPECTION
1.Check the hub for cracks and wear.
2. Check the brake disc for scoring and damage.
3. Check the carrier for cracks.

2007 > 2.7L V6 GASOLINE >
SPECIAL SERVICE TOOLS
Tool (Number and Name) IllustrationUse
09568 - 4A000
Ball joint remover
Removal of Ball joint
(Front upper arm/lower arm, & Rear
upper arm)
09532 - 11600
Preload socket
Measurement of the front lower arm
ball joint starting torque.
(Use with torque wrench)
09546 - 26000
Strut spring compressor
Compression of the coil spring
09214 - 32000
Mount bushing remover and installer
Removal & installation of lower arm
bushing(G)
(Use with 09216 - 21100)
09216 - 21100
Mount bushing remover and installer
Removal & installation of lower arm
bushing(G)
(Use with 09216 - 32000)
09216 - 21600
Mount bushing remover and installer
arbor
Removal and installation of trailing
arm bushing
(Use with 09552 - 38100)
09552 - 38100 Removal and installation of the rear

Strut and spring assembly
Spring and strut mounting
Front lower arm ball joint
Front lower arm mounting bolt
bushing
Stabilizer bar bushings
Wheel hubs and bearing
Rear suspension arms and bushings
Vehicle leans Tire/wheel
Vehicle load
Suspension components
Incorrect ride heightInflate tires to specification.
Redistribute the load as necessary.
Visually inspect the suspention
system.
Correct the ride height as necessary.
Poor steering returnability High knuckle rotating torque
AlignmentGo to detailed test E.
DETAILED TEST A : FRONT SUSPENSION NOISE CONDITIONS DETAILS/RESULTS/ACTIONS
ROAD TEST THE VEHICLE
a.Test drive the vehicle.
b. During the road test, drive the vehicle over a rough road. Determine
from which area/component the noise is originating.
● Is there a squeak, creak or rattle noise ?
→ YES
Go to
→ NO
The suspension system is OK. Conduct a diagnosis on other suspect
systems.
INSPECT THE STEERING SYSTEM a.Check the steering system for wear or damage.
Perform a steering linkage test.
Inspect the tire wear pattern.
● Are the steering components worn or damaged ?
→ YES
Repair the steering system. Install new components as necessary. Test
the system for normal operation.
→ NO
Go to
FRONT SHOCK ABSORBER/STRUT CHECK a.Check the front shock absorbers/strut mounts for loose bolts or nuts.
b. Check the front shock absorbers/struts for damage. Perform a shock
absorber check.
● Are the front shock absorbers/struts loose or damaged ?
→ YES
Tighten to specifications if loose.
Install new front shock absorbers/struts if damaged. Test the system for
normal operation.
→ NO
Go to
CHECK THE FRONT SPRINGS Check the front spring and front spring mounts/brackets for wear or
damage

Spring610.0~642.2
Yellow 1 point
GASOLINE Free height mm (in)
291.1(11.46)
Load(kg) I.D. Color623.6~653.0
White 2 point
y
594.2~623.6 White 1 point
WHEELS AND TIRES Items Specification
Tire Size 225/70 R16
235/60 R17
Wheel Size Steel
6.5J×16
Aluminium 6.5J×16
6.5J×17
Tire Pressure KPa (kg/cm², psi) y
Front Rear
225/70 R16 2.4(35)2.4(35)
235/60 R17 2.4(35)2.4(35)
WHEEL ALIGNMENT Items FrontRear
Camber 0° ± 30´- 6´ ± 30´
Caster to Ground
3°46´ ± 30´ -
to Body 4°40´ -
Toe- in mm(in) 0 ± 2(0 ± 0.0787)2.6 ± 2(0.1024 ± 0.0787)
King pin angle 12°27´±30´-
Tread mm(in) 1685(66.34)1685(66.34)
TIGHTENING TORQUE
FRONT SUSPENSION
Items Nmkgf.m lb- ft
Front strut assembly mounting nut(to body) 45 ~ 604.5 ~ 6.032.5 ~ 43.4
Front strut assembly self - locking nut 60 ~ 706 ~ 743.4 ~ 50.6
Front strut assembly mounting bolt(to knuckle) 100 ~ 12010 ~ 1272.3 ~ 86.8
Front lower arm ball joint mounting bolt(to knuckle) 90 ~ 1209 ~ 1265.1 ~ 86.8
Front lower arm bushing(A) mounting bolt(to subframe) 160 ~ 18016 ~ 18115.7 ~ 130.2
Front lower arm bushing(G) mounting bolt(to subframe) 160 ~ 18016 ~ 18115.7 ~ 130.2
Front stabilizer link self - locking nut 100 ~ 12010 ~ 1272.3 ~ 86.8
Front stabilizer bar bracket mounting bolt(to Subframe) 39 ~ 603.9 ~ 6.028.2 ~ 43.4
Wheel nut 90 ~ 1109 ~ 1165.1 ~ 79.5
REAR SUSPENSION Items Nmkgf.m lb- ft

6.Remove the strut upper mounting nuts(A).
7.Remove the front strut assembly (A) bolts (B) from the front knuckle.
INSTALLATION
1.Install the strut upper mounting nuts (A).
Tightening torque Nm (kgf.m, lb - ft) :
45 ~ 60 (4.5 ~ 6.0, 32.5 ~ 43.4)

2.Install the front strut assembly (A) bolts (B) to the front knuckle.
Tightening torque Nm (kgf.m, lb - ft) :
100 ~ 120 (10 ~ 12, 72.3 ~ 86.8)
3.Install the front stabilizer link (A) nut (B) to the strut assembly.
Tightening torque Nm (kgf.m, lb - ft) :
100 ~ 120 (10 ~ 12, 72.3 ~ 86.8)
4.Install the speed sensor (A) and wire (B) bolts.
Tightening torque Nm (kgf.m, lb - ft) :
7 ~ 11 (0.7 ~ 1.1, 5.1 ~ 8.0)

5.Install the brake hose bracket bolt (A, B) to the axle assembly.
Tightening torque Nm (kgf.m, lb - ft) :
6.9 ~ 11 (0.7 ~ 1.1, 5.1 ~ 8.0)
6.Install the wheel and the tire (A) to the front hub (B).
Tightening torque Nm (kgf.m, lb - ft) :
90 ~ 110 (9 ~ 11, 65.1 ~ 79.5)
Be careful not to damage the hub bolts(C) when installing the front wheel and tire(A).
DISASSEMBLY
1.Using the special tool (09546- 26000), compress the coil spring (A).

b.Install the coil spring wth the identification mark directed toward the knuckle.
3. After fully extending the piston rod, install the spring upper seat and insulator assembly.
4. After seating the upper and lower ends of the coil spring (A) in the upper and lower spring seat grooves (B)
correctly, tighten new self - locking nut temporarily.
5.Remove the special tool (09546- 26000).
6. Tighten the self - locking nut to the specified torque.
Tightening torque :
60 ~ 70 Nm (6 ~7 kgf.m, 43.4 ~ 50.6 lb - ft)