belt KIA CARNIVAL 2007 Repair Manual

Seat Belt Pretensioner (BPT)

2007 > 2.7L V6 GASOLINE >
DESCRIPTION
The Seat Belt Pretensioners (BPT) are installed inside Center Pillar (LH & RH). When a vehicle crashes with a certain
degree of frontal impact, the pretensioner seat belt helps to reduce the severity of injury to the front seat occupants by
retracting the seat belt webbing. This prevents the front occupants from thrusting forward and hitting the steering
wheel or the instrument panel when the vehicle crashes.
Never attempt to measure the circuit resistance of the Seat Belt Pretensioner (BPT) even if you are using the
specified tester. If the circuit resistance is measured with a tester, the pretensioner will be ignited accidentally.
This will result in serious personal injury.

2007 > 2.7L V6 GASOLINE >
REMOVAL
1.Disconnect the battery negative cable, and wait for at least three minutes before beginning work.
2. Remove the door scuff trim. (Refer to BD group)
3. Remove the center pillar trim. (Refer to BD group)
4. Remove the lower anchor bolt.
5. Remove the upper anchor bolt.
6. Loosen the Seat Belt Pretensioner mounting bolts and remove the Seat Belt Pretensioner.
7.Disconnect the Seat Belt Pretensioner connector.
INSTALLATION
1.Disconnect the negative ( - ) cable from battery and wait for at least three minutes.
2. Remove ignition key from the vehicle.
3. Connect the Seat Belt Pretensioner connector.
4. Install the Seat Belt Pretensioner (BPT) with bolts.
Tightening Torque (Seat Belt Anchor Bolt)
: 4.0 ~ 5.5 kgf.m (39.2 ~ 53.9 Nm, 28.9 ~ 39.8 lb.ft)
5. Install the upper and lower anchor bolts.
Tightening Torque (Seat Belt Anchor Bolt)
: 4.0 ~ 5.5 kgf.m (39.2 ~ 53.9 Nm, 28.9 ~ 39.8 lb.ft)
6. Install the center pillar trim and door scuff trim.
7. Reconnect the negative battery cable.
8. After installing the Seat Belt Pretensioner (BPT), confirm proper system operation:
a. Turn the ignition switch ON; the SRS indicator light should be turned on for about six seconds and then go off.

Seat Belt Buckle Pretensioner

2007 > 2.7L V6 GASOLINE >
DESCRIPTION
The Seat Belt Buckle Pretensioners (BUPT) are installed in the right side of the driver seat and the left side of the
passenger seat. When a vehicle crashes with a certain degree of frontal impact, the seat belt buckle pretensioner
helps to reduce the severity of injury to the front seat occupants by retracting the seat belt buckle. This prevents the
front occupants from thrusting forward and hitting the steering wheel or the instrument panel when the vehicle crashes.
Never attempt to measure the circuit resistance of the Seat Belt Buckle Pretensioner (BUPT) even if you are
using the specified tester. If the circuit resistance is measured with a tester, the pretensioner will be ignited
accidentally. This will result in serious personal injury.

2007 > 2.7L V6 GASOLINE >
REMOVAL
1.Disconnect the battery negative cable, and wait for at least three minutes before beginning work.
2. Remove the front seat assembly. (Refer to BD group)
3. Loosen the Seat Belt Buckle Pretensioner mounting bolt and remove the Seat Belt Buckle Pretensioner.
INSTALLATION
1.Disconnect the battery negative cable and wait for at least three minutes.
2. Remove the ignition key from the vehicle.
3. Install the Seat Belt Buckle Pretensioner (BUPT) with the bolt.
Tightening torque
: 4.0 ~ 5.5 kgf.m (39.2 ~ 53.9 Nm, 28.9 ~ 39.8 lb.ft)
4. Install the front seat assembly.
a.Ensure that the harness is installed and routed properly to prevent damage to the wiring.
5. Reconnect the battery negative cable.
6. After installing the Seat Belt Buckle Pretensioner (BUPT), confirm proper system operation:
a. Turn the ignition switch ON; the SRS indicator light should be turned on for about six seconds and then go off.

2007 > 2.7L V6 GASOLINE >
SPECIFICATIONS
HOOD Type Rear hinged, gas lifter type
REAR DOOR Construction
Regulator system
Locking system Front hinged, full door construction
X- ARM type
Pin- fork system
FRONT DOOR Construction
Regulator system
Locking system Sliding door construction
Wire drum type
Pin- fork system
TAILGATE Type Inner hinged, gas lifter type
GLASS
THICKNESS Windshield glass
Front door glass
Rear door glass
Rear window glass 5mm
4mm
4mm
3.5mm
SEAT BELTS Front
Rear 3 point type with Emergency Locking Retractor
(E.L.R)
3 point type with Emergency Locking Retractor
(E.L.R)
TIGHTENING TORQUE
Items
N.mKgf.m Lbf.ft
Front and rear doors Door hinge to body
Door hinge to door
Striker
Glass mounting bolt
Outside handle mounting bolt
Rear channel mounting nut 33.3~41.2
21.6~26.5
6.9~10.8
7.8~11.8
6.9~10.8
7.8~11.8 3.4~4.2
2.2~2.7
0.7~1.1
0.8~1.2
0.7~1.1
0.8~1.224.6~30.4
15.9~19.5
5.1~8.0
5.8~8.7
5.1~8.0
5.8~8.7
Tailgate Tailgate hinge to body
Tailgate hinge to tailgate
Tailgate lift mounting bolt
Key cylinder mounting nut 6.9~8.8
6.9~8.8
6.9~8.8
6.9~10.8 0.7~0.9
0.7~0.9
0.7~0.9
0.7~1.15.1~6.5
5.1~6.5
5.1~6.5
5.1~8.0
Hood Hood hinge to body
Hood hinge to hood
Hood latch to body 21.6~26.5
21.6~26.5
6.9~10.8 2.2~2.7
2.2~2.7
0.7~1.115.9~19.5
15.9~19.5
5.1~8.0
Seat Front seat mounting bolts
Rear seat mounting bolts 43.1~64.7
43.1~64.74.4~6.6
4.4~6.631.8~47.7
31.8~47.7
Seat belt Front seat belt height adjuster
Front seat belt buckle
mounting bolt
Front seat belt anchor
mounting bolt
Front seat belt lower anchor
Front seat belt upper anchor
Rear seat belt anchor
attaching bolt
Rear seat belt retractor
mounting bolt 39.2~53.9
39.2~53.9
39.2~53.9
39.2~53.9
39.2~53.9
39.2~53.9
39.2~53.9
4.0~5.5
4.0~5.5
4.0~5.5
4.0~5.5
4.0~5.5
4.0~5.5
4.0~5.528.9~39.8
28.9~39.8
28.9~39.8
28.9~39.8
28.9~39.8
28.9~39.8
28.9~39.8

6.After removing the outside handle mounting bolts, remove the outside handle (A).
7.Installation is the reverse the removal.
a.Make sure the door locks and opens properly.
DOOR BELT WEATHERSTRIP REPLACEMENT
1.Loosen the mounting screw, then remove the door belt weather strip (A).
2.Installation is the reverse of removal.
REAR CHANNEL REPLACEMENT
1.Remove the door trim.

5.Installation is the reverse of removal.
GLASS REPLACEMENT
1.Remove the following items.
a. Door trim.
b. Door belt weather strip.
c. Rear channel.
a.Take care not to drop to glass and scratch the glass surface.
2. Carefully move the glass (A) until you can see the bolts, then loosen them. Separate the glass run from the door
panel and carefully pull the glass out through the window slot.
3.Installation is the reverse of removal.
a.Roll the glass up and down to see if it will move freely without binding.
b. Make sure that there is no gap between the glass and glass run channel when the glass is closed.
c. Adjust the position of the glass as necessary.
POWER WINDOW MOTOR REPLACEMENT
1.Remove the rear door trim.

6.Disconnect the outside handle cable (A).
7.Installation is the reverse of removal.
DOOR BELT WEATHERSTRIP REPLACEMENT
1.Loosen the mounting screw, then remove the door belt weather strip (A).
2.Installation is the reverse of removal.
DOOR MOTOR REPLACEMENT
1.Remove the rear combination ramp.
2. After loosening the rail cover mounting bolts, then remove the rail cover (A).
3.Remove the rear cable (A).