KIA CARNIVAL 2007 Workshop Manual

8.Push in the rack stopper (A) until the circlip groove of the rack stopper is aligned with the notched hole of the rack
housing. Then, install the circlip while turning the rack stopper.
The circlip should not be visible through the notched hole of the rack housing.
9.Using special Tool (09432- 21600), install the oil seal and the ball bearing in the valve body (A).
10. After applying the specified fluid and grease to the pinion valve assembly (A), install it in the rack housing
assembly.
11.After applying the specified fluid to the oil seal, install it in the rack housing and fix the valve body assembly(A)
and O - ring in the gear box(B).

and O - ring in the gear box(B).
12.Install the rack support yoke (A), rack supportspring (B), yoke plug (C) and lock nut (D) in the ordershown in the
illustration. Apply semi- drying sealantto the threaded section of the yoke plug before installation.
13.With the rack placed in the center position, attach the yoke plug to the rack housing. Tighten the yoke plug to 12
Nm (120 kg·cm, 8.9 lb·ft), with a 14mm socket (A). Loosen the yoke plug approximately from 30° to 60° and
tighten the yoke nut to the specified torque.
Tightening Torque Nm(kgf·m, lb - ft) :
50 ~ 70(5 ~ 7, 37 ~ 52)
14.Tighten the feed tube (A) to the specified torque and install the mounting rubber using adhesive.

15.Apply the specified grease to the bellows mounting position (fitting groove) of the tie rod.
Recommended grease : Silicone grease
16.Install the new attaching band to the bellows.
When the bellows are installed, a new band must be used.
17. Install the bellows in position, taking care not to twist it.
18. Fill the dust cover inner side and lip with the specified grease, and fix the dust cover in position with the clipring
attached in the groove of the tie rod end.
Recommended grease
A : POLY LUB GLY 801K or equivalent
B : SHOWA SUNLIGHT MB2 or equivalent
Dust cover inner side and lip : THREE BOND
19.Install the tie rod end (B) to the tie rod (A).

Power Steering Hoses

2007 > 2.7L V6 GASOLINE >
COMPONENTS
[Diesel]
[Gasoline]

2007 > 2.7L V6 GASOLINE >
REPLACEMENT
1.Drain the power steering fluid.
2. Disconnect the pressure tube (A) and suction tube (B) from the power steering oil pump.
Tightening torque Nm (kgf.m, lb - ft):
55 ~ 65 (4.5 ~ 5.5, 40 ~ 47)
[Diesel]
[Gasoline]
3.Disconnect the pressure tube (A) and return tube from the valve body housing.
Tightening torque Nm (kgf.m, lb - ft):
12 ~ 18 (1.2 ~ 1.8, 9 ~ 13)
4.Remove the brackets of the pressure tube and hose from the sub- frame.

[Diesel]
[Gasoline]
5.Remove the bracket of the return tube and hose.
[Diesel]
[Gasoline]

6.Remove the under cover and then loosen the oil cooler tube bracket bolts. (Refer to BD - group)
Be sure to connect between a tube and a hose as shown in the illustration.
7.Installation is reverse of the removal.
8. After installation, bleed the power steering system. (Refer to the air bleeding in ST group)