oil KIA CARNIVAL 2007 Manual PDF

2007 > 2.7L V6 GASOLINE >
DESCRIPTION
The starting system includes the battery, starter, solenoid switch, ignition switch, inhibitor switch (A/T), ignition lock
switch, connection wires and the battery cable.
When the ignition key is turned to the start position, current flows and energizes the starter motor's solenoid coil.
The solenoid plunger and clutch shift lever are activated, and the clutch pinion engages the ring gear.
The contacts close and the starter motor cranks. In order to prevent damage caused by excessive rotation of the
starter armature when the engine starts, the clutch pinion gear overruns.

2007 > 2.7L V6 GASOLINE >
STARTER CIRCUIT TROUBLESHOOTING
The battery must be in good condition and fully charged.
1. Remove the fuel pump relay(A) from the fuse box.
2. With the shift lever in N or P (A/T) or clutch pedal pressed (M/T), turn the ignition switch to "START"
If the starter normally cranks the engine, starting system is OK. If the starter will not crank the engine at all, go to
next step.
If it won't disengage from the ring gear when you release key, check for the following until you find the cause.
a. Solenoid plunger and switch malfunction.
b. Dirty pinion gear or damaged overrunning clutch.
3. Check the battery condition. Check electrical connections at the battery, battery negative cable connected to the
body, engine ground cables, and the starter for looseness and corrosion. Then try starting the engine again.
If the starter cranks normally the engine, repairing the loose connection repaired the problem. The starting system
is now OK.
If the starter still does not crank the engine, go to next step.
4. Disconnect the connector from the S- terminal of solenoid. Connect a jumper wire from the B- terminal of solenoid to
the S- terminal of solenoid.
If the starter cranks the engine, go to next step.
If the starter still does not crank the engine, remove the starter, and repair or replace as necessary.
5. Check the following items in the order listed until you find the open circuit.
a. Check the wire and connectors between the driver's under - dash fuse/relay box and the ignition switch, and
between the driver's under - dash fuse/relay box and the starter.
b. Check the ignition switch (Refer to BE group - ignition system)
c. Check the transaxle range switch connector or ignition lock switch connector.
d. Inspect the starter relay.
STATER SOLENOID TEST
1.Disconnect the field coil wire from the M- terminal of solenoid switch.
2. Connect the battery as shown. If the starter pinion pops out, it is working properly. To avoid damaging the starter,
do not leave the battery connected for more than 10 seconds.
3.Disconnect the battery from the M terminal.
If the pinion does not retract, the hold- in coil is working properly. To avoid damaging the starter, do not leave the
battery connected for more than 10 seconds.

6.Check the mica depth (A). If the mica is too high (B), undercut the mica with a hacksaw blade to the proper depth.
Cut away all the mica (C) between the commutator segments. The undercut should not be too shallow, too narrow,
or v- shaped (D).
Commutator mica depth
Standard (New) : 0.5 mm (0.0197 in.)
Limit : 0.2mm (0.0079 in.)
7.Check for continuity between the segments of the commutator. If an open circuit exists between any segments,
replace the armature.
8.Check with an ohmmeter that no continuity exists between the commutator (A) and armature coil core (B), and
between the commutator and armature shaft (C). If continuity exists, replace the armature.
INSPECT STARTER BRUSH
Brushes that are worm out, or oil - soaked, should be replaced.

2007 > 2.7L V6 GASOLINE >
TROUBLESHOOTING
Symptom Suspect area Remedy
Engine will not start or hard to
start Vacuum hose disconnected or damaged
Repair or replace
Malfunction of the Purge Control Solenoid
Valve Repair or replace
Rough idle or engine stalls Vacuum hose disconnected or damaged
Repair or replace
Malfunction of the PCV valve Replace
Malfunction of the evaporative emission
canister purge system Check the system; if there is a
problem, check related
components parts
Excessive oil consumption Positive crankcase ventilation line clogged Check positive crankcase
ventilation system

2007 > 2.7L V6 GASOLINE >
SPECIFICATIONS
J Specification
Item Specification
Coil Resistance (Ω) 14.0 ~ 18.0 Ω [20°C (68°F)]
TIGHTENING TORQUES
Item N·mkgf·m lbf·m
Positive Crankcase Ventilation Valve 8.0 ~ 12.00.8 ~ 1.26.0 ~ 8.0

2007 > 2.7L V6 GASOLINE >
INSPECTION
When disconnecting the vacuum hose, make an identification mark on it so that it can be reconnected to its
original position.
1. Disconnect the vacuum hose from the solenoid valve.
2. Detach the harness connector.
3. Connect a vacuum pump to the nipple which is connected to intake manifold.
4. Apply vacuum and check when voltage is applied to the PCSV and when the voltage is discontinued.
Battery voltage Normal condition
When applied Vacuum is released
When discontinued Vacuum is maintained
5. Measure the resistance between the terminals of the solenoid valve.
PCSV coil resistance(Ω) :
14.0 ~ 18.0Ω at 20°C (68°F)
INSPECTION
FUNCTION AND OPERATION PRICIPLE
Purge Control Solenoid Valve (PCSV) is installed on the surge tank and controls the passage between the canister
and the intake manifold. It is a solenoid valve and is open when the PCM grounds the valve control line. When the
passage is open (PCSV ON), fuel vapors stored in the canister is transferred to the intake manifold.
SPECIFICATION
Item Specification
Coil Resistance (Ω) 14.0 ~ 18.0Ω at 20°C (68°F)
CIRCUIT DIAGRAM

2007 > 2.7L V6 GASOLINE >
DESCRIPTION
The CVVT (Continuously Variable Valve Timing) which is installed on the exhaust camshaft controls intake valve open
and close timing in order to improve engine performance.
The intake valve timing is optimized by CVVT system depending on engine rpm.
This CVVT system improves fuel efficiency and reduces NOx emissions at all levels of engine speed, vehicle speed,
and engine load by EGR effect because of valve over - lap optimization.
The CVVT changes the phase of the intake camshaft via oil pressure.
It changes the intake valve timing continuously.
OPERATION
The CVVT system makes continuous intake valve timing changes based on operating conditions.
Intake valve timing is optimized to allow the engine to produce maximum power.
Cam angle is advanced to obtain the EGR effect and reduce pumping loss. The intake valve is closed quickly to
reduce the entry of the air/fuel mixture into the intake port and improve the changing effect.
Reduces the cam advance at idle, stabilizes combustion, and reduces engine speed.
If a malfunction occurs, the CVVT system control is disabled and the valve timing is fixed at the fully retarded position.

1.The above figure shows the relative operation structures of the housing vane to the rotor vane.
2. If the CVVT is held a certain control angle, to hold this state, oil is replenished as much as oil leaks from the oil
pump.
The OCV (Oil - flow Control Valve) spool location at this time is as follows.
Oil pump → Advance oil chamber (Little by little open the inflow side to the advance oil chamber) → Almost close the
drain side
Be sure there might be a difference in the position according to the engine running state (rpm, oil temperature, and oil
pressure).

ItemSensor Resistance (kΩ)
TPS1 4.0 ~ 6.0 [20°C (68°F)]
TPS2 2.7 ~ 4.1 [20°C (68°F)]
ACCELERATOR POSITION SENSOR (APS)
J Type: Variable resistor type
J Specification (When reference voltage = 5.0V) Accelerator Position Output Voltage (V)
APS1 APS2
C.T 0.70 ~ 0.800.29 ~ 0.46
W.O.T 3.85 ~ 4.351.93 ~ 2.18
Item Sensor Resistance (kΩ)
APS1 0.7 ~ 1.3 [20°C (68°F)]
APS2 1.4 ~ 2.6 [20°C (68°F)]
HEATED OXYGEN SENSOR (HO2S)
J Type: Zirconia (ZrO2) type
J Specification A/F Ratio Output Voltage (V)
RICH 0.80 ~ 0.92
LEAN 0.1
Item Resistance (Ω)
Sensor Heater 3.0 ~ 4.0 [21°C (69.8°F)]
CAMSHAFT POSITION SENSOR (CMPS)
J Type: Hall effect type
J Specification Item Specification
Output Voltage (V) High: 4.75 ~ 5.25
Low: 0 ~ 0.7
Air Gap (mm) 0.5 ~ 1.5
CRANKSHAFT POSITION SENSOR (CKPS)
J Type: Magnetic field sensitive type
J Specification Item Specification
Coil Resistance (Ω) 630 ~ 770 [20°C (68°F)]
Air Gap (mm) 0.5 ~ 1.5
KNOCK SENSOR (KS)
J Type: Piezo- electricity type

J SpecificationItem Specification
Capacitance (pF) 950 ~ 1,350pF
CVVT OIL TEMPERATURE SENSOR (OTS)
J Type: Thermistor type
J Specification Temperature Resistance (kΩ)
°C °F
- 40 - 4052.0
- 20 -416.5
0 32 6.0
20 682.45
40 104 1.10
60 1400.544
80 1760.290
100 2120.164
120 2480.099
ACTUATORS
INJECTOR
J Number: 6
J Specification
Item Specification
Coil Resistance (Ω) 13.8 ~ 15.2 [20°C (68°F)]
PURGE CONTROL SOLENOID VALVE (PCSV)
J Specification Item Specification
Coil Resistance (Ω) 14.0 ~ 18.0 [20°C (68°F)]
VARIABLE INTAKE SOLENOID (VIS) VALVE #1 (SURGE TANK SIDE)
J Specification Item Specification
Coil Resistance (Ω) 29.0 ~ 35.0 [22°C (71.6°F)]
VARIABLE INTAKE SOLENOID (VIS) VALVE #2 (INTAKE MANIFOLD SIDE)
J Specification Item Specification
Coil Resistance (Ω) 29.0 ~ 35.0 [20°C (68°F)]
CVVT OIL CONTROL VALVE (OCV) [BANK 1]
J Specification Item Specification