LAMBORGHINI GALLARDO 2009 Workshop Manual
Manufacturer: LAMBORGHINI, Model Year: 2009, Model line: GALLARDO, Model: LAMBORGHINI GALLARDO 2009Pages: 1659, PDF Size: 95.1 MB
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
C) Assembling the rear hub housing 1. , Q V H U W W K H U H D U V X V S H Q V L R Q X S S H U D U P R Q W K H K X E K R X V L Q J D Q G W L J K W H Q W K H ¿ [ L Q J Q X W $ ) L J ).
Bolt attachment: W L J K W H Q L Q J W R U T X H G .
, Q V H U W W K H F R Q Q H F W L Q J U R G R Q W K H K X E K R X V L Q J D Q G W L J K W H Q W K H ¿ [ L Q J Q X W % ) L J ).
Bolt attachment: W L J K W H Q L Q J W R U T X H F .
, Q V H U W W K H U H D U V X V S H Q V L R Q O R Z H U D U P R Q W K H K X E K R X V L Q J D Q G W L J K W H Q W K H ¿ [ L Q J Q X W & ) L J ).
Bolt attachment: W L J K W H Q L Q J W R U T X H D
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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4. , Q V H U W W K H U H D U D [ O H V K D I W R Q W K H K X E K R X V L Q J D Q G W L J K W H Q W K H ¿ [ L Q J Q X W ' ) L J ).
Bolt attachment: W L J K W H Q L Q J W R U T X H G .
5. Position the hub housing bulkhead in its housing ( ( ) L J D Q G W L J K W H Q W K H I R X U V F U H Z V ) ) L J ).
• Assemble the rear suspension .
$ I W H U D V V H P E O L Q J W K H V X V S H Q V L R Q V W K H Z K H H O V P X V W E H D O L J Q H G F D P S R V L W L R Q P R G L ¿ F D W L R Q V R W K D W
the correct toe-in and caster are restored.
• Assemble the rear wheel arch .
• Assemble the rear wheel .
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W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
' L V D V V H P E O L Q J W K H U H D U V W D E L O L ] H U E D U 3 U H O L P L Q D U \ R S H U D W L R Q V
•Removethe rear wheels (060103).
• Remove rear wheel arch elements (082103).
• Remove the engine compartment side panels (081303).
• Remove the rear bumper (080703).
• Remove the pannel upper (081303).
• Remove the headlight mounting bracket with the heat-proof guard (094503).
• 5 H P R Y H W K H D L U ¿ O W H U D V V H P E O \ (013303).
• Remove the silencer (025103).
' L V D V V H P E O L Q J W K H V W D E L O L ] H U E D U 1. 7 R H D V H D F F H V V W R W K H V W D E L O L ] H U E D U I D V W H Q L Q J V K L I W W K H À H [ L E O H V X S S R U W A-Fig.1) after loosening a screw to
U H O H D V H L W B-Fig.1).
2. 5 H P R Y H W K H W Z R P R X Q W L Q J E R O W V C-Fig.1).
3. 5 H P R Y H W K H E R O W D-Fig.1) and disassemble the connecting rod.
5 H S H D W W K H W Z R V W H S V D E R Y H R Q E R W K V L G H V U L J K W O H I W R I W K H V W D E L O L ] H U E D U
4. Remove the stabilizer bar E-Fig.1 ).
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
$ V V H P E O L Q J W K H U H D U V W D E L O L ] H U E D U 1. Position the stabilizer bar
(A-Fig.1 )and tighten the two mounting bolts ( B-Fig.1) using medium thread
sealant.
Fastening the bolt: tightening torque (000800-30a).
2. Assemble the connecting rod and tighten the bolt ( C-Fig.1).
Fastening the bolt: tightening torque (000800
-30b).
3. ) D V W H Q W K H À H [ L E O H V X S S R U W D-Fig.1 E \ W L J K W H Q L Q J W K H F R U U H V S R Q G L Q J V F U H Z E-Fig.1).
& K H F N W K H D V V H P E O \ G L U H F W L R Q R I W K H V W D E L O L ] H U E D U .
5 H S H D W W K H W Z R V W H S V D E R Y H R Q E R W K V L G H V U L J K W O H I W R I W K H V W D E L O L ] H U E D U
•Assemblethe silencer(025105).
• $ V V H P E O H W K H D L U ¿ O W H U D V V H P E O \ (013305)
• $ V V H P E O H W K H K H D G O L J K W V X S S R U W E U D F N H W Z L W K W K H K H D W S U R R I J X D U G (094505).
• $ V V H P E O H W K H S D Q Q H O X S S H U (081305).
•
Assemble W K H U H D U E X P S H U (080705).
•
Assemble W K H H Q J L Q H F R P S D U W P H Q W V L G H S D Q H O V (081305).
•
Assemblerear wheel arch elements (082105).
•Assemble the rear wheels (060105).
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
5 H D U V S U L Q J V F K H F N
& K H F N W K H W L J K W H Q L Q J W R U T X H V D Q G W K H L Q W H J U L W \ R I W K H V X V S H Q V L R Q D U P V U H J X O D U O \
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Disassembling rear suspensions (upper and lower) 3 U H O L P L Q D U \ R S H U D W L R Q V •Raise the vehicle on the car lift (000000).
• Remove the rear wheel (060103).
• Disassemble the rear wheel arch (082103).
Disassembling suspensions1. Release the brake calliper ( A-Fig.1) from the hub housing by loosening the two corresponding screws ( B-Fig.1)
without disconnecting it from the hydraulic system.
2. Release the parking brake calliper ( C-Fig.2) from the hub housing by loosening the two corresponding screws
( D-Fig.2 ) without disconnecting it from the hydraulic system.
3 R V L W L R Q W K H E U D N H F D O O L S H U V Z L W K R X W F R P S U R P L V L Q J W K H L Q W H J U L W \ R I W K H E U D N H F L U F X L W S L S H V D Q G
R E V W U X F W L Q J Z R U N G X U L Q J W K H G L V D V V H P E O \ S U R F H G X U H
• Remove the rear brake disk (061503).
3. Loosen the screw ( E-Fig.3) securing the rear shock absorber to the hub housing and the connecting rod to the
hub housing simultaneously.
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Fig.5
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
4.Loosen the six screws ( F-Fig.4) securing the rear axle shaft ( G-Fig.4) to the differential.
5. Loosen the eight screws ( H-Fig.5) securing the rear suspension lower arm.
6. Loosen the six screws ( I-Fig.6) securing the rear suspension upper arm to the chassis.
Page 808 of 1659
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7.Remove the rear suspension assembly, hub housing and rear axle shaft ( J-Fig.7) by placing it on a
workbench.
% H F D U H I X O Z K H Q G L V D V V H P E O L Q J W K H U H D U V X V S H Q V L R Q D V V H P E O \ K X E K R X V L Q J D Q G U H D U D [ O H V K D I W
8. Release the rear axle shaft ( K-Fig.7) from the hub housing.
, I W K H U H D U D [ O H V K D I W L V G L I ¿ F X O W W R U H P R Y H O X E U L F D W H W K H M X Q F W X U H D Q G W D S U H S H D W H G O \
9. Remove the rear suspension upper arm ( L-Fig.8) by loosening the screw ( M-Fig.8) securing it to the hub
housing and the two bolts securing the supports.
10. Remove the rear suspension lower arm ( 1 ) L J ) by loosening the screw ( O-Fig.9) securing it to the hub
housing and the two bolts ( 3 ) L J ) securing the supports.
11. Remove the lower connecting rod by loosening the bolt ( Q-Fig.9) securing it to the rear hub housing.
7 K H Y H K L F O H ¶ V Z K H H O D O L J Q P H Q W P X V W D O Z D \ V E H F K H F N H G D I W H U U H S O D F L Q J D V X V S H Q V L R Q
Page 809 of 1659
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W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Assembling rear suspensions (upper and lower) 1.Position the lower connecting rod ( A-Fig.1 R Q W K H U H D U K X E K R X V L Q J E \ W L J K W H Q L Q J W K H ¿ [ L Q J Q X W B-Fig.1).
% R O W D W W D F K P H Q W W L J K W H Q L Q J W R U T X H F
2. Position the rear suspension lower arm ( C-Fig.1) by tightening the screw ( D-Fig.1) securing it to the hub
housing and the two bolts ( E-Fig.1) securing the supports.
% R O W D W W D F K P H Q W W L J K W H Q L Q J W R U T X H D
3. Position the rear suspension upper arm ( F-Fig.2) by tightening the screw ( G-Fig.2) securing it to the hub
housing and the two bolts securing the supports.
% R O W D W W D F K P H Q W W L J K W H Q L Q J W R U T X H G
4. 3 R V L W L R Q W K H U H D U D [ O H V K D I W H-Fig.3) on the hub housing by tightening the corresponding nut ( I-Fig.3).
% R O W D W W D F K P H Q W W L J K W H Q L Q J W R U T X H G
5. 8 V L Q J D S L O O D U M D F N S R V L W L R Q W K H U H D U V X V S H Q V L R Q D V V H P E O \ K X E K R X V L Q J D Q G U H D U D [ O H V K D I W (J-Fig.3), by placing
it into its housing in the chassis.
$ V V H P E O H W K H U H D U V X V S H Q V L R Q D V V H P E O \ K X E K R X V L Q J D Q G U H D U D [ O H V K D I W Z L W K W K H K H O S R I D V H F R Q G operator.
Page 810 of 1659
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Fig.5
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7 L J K W H Q W K H V L [ V F U H Z V K-Fig.4) securing the rear suspension upper arm to the chassis.
) D V W H Q L Q J W K H V F U H Z V W L J K W H Q L Q J W R U T X H E
7. Tighten the eight screws ( L-Fig.5) securing the rear suspension lower arm.
) D V W H Q L Q J W K H V F U H Z V W L J K W H Q L Q J W R U T X H E
7 L J K W H Q W K H V L [ V F U H Z V 0 ) L J V H F X U L Q J W K H U H D U D [ O H V K D I W 1 ) L J W R W K H G L I I H U H Q W L D O
) D V W H Q L Q J W K H V F U H Z V W L J K W H Q L Q J W R U T X H F