LAMBORGHINI GALLARDO 2009 Workshop Manual
Manufacturer: LAMBORGHINI, Model Year: 2009, Model line: GALLARDO, Model: LAMBORGHINI GALLARDO 2009Pages: 1659, PDF Size: 95.1 MB
Page 811 of 1659
3
L714 05 11 05
Fig.7
O
) L J
Q
3
) L J
S
R
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Tighten the screw ( O-Fig.7) securing the rear shock absorber to the hub housing and the connecting rod to the
hub housing simultaneously.
% R O W D W W D F K P H Q W W L J K W H Q L Q J W R U T X H E
• Assemble the rear brake disk ).
10. Fasten the parking brake calliper ( 3 ) L J ) to the hub housing by tightening the two corresponding screws ( Q-
) L J ).
) D V W H Q L Q J W K H V F U H Z V W L J K W H Q L Q J W R U T X H D
11. Fasten the brake calliper ( 5 ) L J ) to the hub housing by tightening the two corresponding screws ( 6 ) L J ).
) D V W H Q L Q J W K H V F U H Z V W L J K W H Q L Q J W R U T X H E
3 R V L W L R Q W K H E U D N H F D O O L S H U V D Q G H Q V X U H W K H L Q W H J U L W \ R I W K H E U D N H F L U F X L W S L S H V L V Q R W F R P S U R P L V H G
• Assemble the wheel .
• Assemble the rear wheel arch .
$ I W H U D V V H P E O L Q J W K H V X V S H Q V L R Q V W K H Z K H H O V P X V W E H D O L J Q H G F D P S R V L W L R Q P R G L ¿ F D W L R Q V R W K D W
the correct toe-in and caster are restored (050402).
Page 812 of 1659
1
L715 05 13 03
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7 K L V V H F W L R Q H [ S O D L Q V K R Z W R G L V D V V H P E O H $ ' L V D V V H P E O L Q J W K H V K R F N D E V R U E H % ' L V D V V H P E O L Q J W K H V K R F N D E V R U E H V S U L Q J
Page 813 of 1659
2
L715 05 13 03
) L J
%
%
A
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
' L V D V V H P E O L Q J W K H V K R F N D E V R U E H U 3 U H O L P L Q D U \ R S H U D W L R Q V • Lift the vehicle on the car lift (000000).
• Remove the wheel (060103).
• Disassemble the stone guard (082103).
• Disassemble the air intake (081303).
' L V D V V H P E O L Q J W K H U H D U V K R F N D E V R U E H U1. Free the shock absorber ( $ ) L J ) on the wheel by unscrewing the 2 bolts ( % ) L J ) (one upper and one
lower).
2. Remove the shock absorber.
7 K H Y H K L F O H K D V R Q H V K R F N D E V R U E H U I R U H D F K U H D U Z K H H O D Q G R Q H I R U H D F K I U R Q W Z K H H O
Page 814 of 1659
3
L715 05 13 03
) L J
) L J
) L J
A
%
CC
'
(
2
1
3 57
68
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
% ' L V D V V H P E O L Q J W K H V K R F N D E V R U E H U V S U L Q J 3 U H O L P L Q D U \ R S H U D W L R Q V •Place the shock absorber on a workbench .
' L V D V V H P E O L Q J W K H V K R F N D E V R U E H U 1. Position the shock absorber ( $ ) L J ) and the tool on the vice ( % ) L J ).
2 . Compress the shock absorber spring by tightening the screw ( & ) L J R Q W K H V S H F L ¿ F W R R O W R I R U F H W K H L Q W H U Q D O
rod out.
3 . Position the second part of the tool ( ' ) L J ) and then act on the pump to lock it and fasten the internal rod.
. Unscrew the top part of the shock absorber ( ( ) L J ).
+ H D W W K H W R S S D U W R I W K H V K R F N D E V R U E H U W R V R I W H Q W K H D Q W L Y L E U D W L R Q V H D O D Q W
5. After removing the tool, disassemble the shock absorber ( ) L J ).
1. Shock absorber
2. Lower seal
3. Lower spacer ring
Upper seal
5. Dust guard
6. Spring
7. Upper spacer ring
8. Head
Page 815 of 1659
1
L714 05 13 05
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7 K L V V H F W L R Q H [ S O D L Q V K R Z W R D V V H P E O H
$ $ V V H P E O L Q J W K H U H D U V K R F N D E V R U E H U
% $ V V H P E O L Q J W K H U H D U V K R F N D E V R U E H U V S U L Q J
Page 816 of 1659
2
L714 05 13 05
) L J
%
%
A
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
$ $ V V H P E O L Q J W K H U H D U V K R F N D E V R U E H U Proceed by assembling the shock absorbers with the vehicle raised on the car lift, using the following procedure:1.Assemble the shock absorber ( $ ) L J ), locking it into place with the 2 special bolts ( % ) L J ) (one upper and
one lower).
% R O W V D W W D F K P H Q W W L J K W H Q L Q J W R U T X H E
• Assemble the side cover .
• Assemble the stone guard .
• Assemble the wheel .
7 K H Y H K L F O H K D V R Q H V K R F N D E V R U E H U I R U H D F K U H D U Z K H H O D Q G R Q H I R U H D F K I U R Q W Z K H H O
Page 817 of 1659
3
L714 05 13 05
) L J
2
1
3457
) L J
%
C
A
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
% $ V V H P E O L Q J W K H V K R F N D E V R U E H U V S U L Q J 1.Reassemble the shock absorber without screwing the head on, following the order indicated below ( ) L J ).
1. Shock absorber
2. Lower seal
3. Lower spacer ring
4. Upper seal
5. Dust guard
Spring
7. Upper spacer ring
Head
2. Place the shock absorber on the tool ( $ ) L J ) and compress it to force the rod out.
3. Position the second part of the tool ( % ) L J ) and then act on the pump to lock it and fasten the internal rod.
4. Tighten the shock absorber head ( & ) L J ).
8 V H P H G L X P O R F W L W H W R O R F N W K H K H D G W K U H D G
Page 818 of 1659
1
L714 06 00 00
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
% U D N H G L V N V ) U R Q W 5 H D U
Diameter(Standard)365 356
Diameter
(Carbon Ceramic)380 356
Nominal thickness
(Standard)34 32
Nominal thickness
(Carbon Ceramic)38 32
Minimum allowed thickness after grinding
(Standard)32,4 30,4
Parallelism tolerance of the two disk faces
(Standard) 0.015
Parallelism tolerance of the two disk faces
(Carbon Ceramic) 0.020
Max. surface roughness
(Standard)1.6 P
Max. surface roughness
(Carbon Ceramic)RK 4,0 RpK 2,0 max
% U H P E R E U D N H F D O L S H U V (Standard)8 wheel cylinders 4 wheel cylinders
Wheel cylinder bore 32-28/32-28 mm 44-38 mm
% U H P E R E U D N H F D O L S H U V (Carbon Ceramic)6 wheel cylinders 4 wheel cylinders
Wheel cylinder bore 32 / 36 / 38 mm 44-38 mm
% U D N H S D G V 3 D J L G W \ S H / L Q L Q J + 3
Thickness when new (Standard)17.2 18
Thickness when new
(Carbon Ceramic)17.75 17.75
Minimum allowed thickness
(Standard)7 7
Minimum allowed thickness
(Carbon Ceramic)7 7
Page 819 of 1659
2
L714 06 00 00
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
% U D N H E R R V W H U
Typevacuum
Wheel cylinder bore HZØ26.99 CF/CF, HUB 18/18, i=7 LSC 115 T HEF
3 X P S
Type Tandem
Wheel cylinder bore 26.99 mm
Front wheel cylinder stroke 18 + 18
3 D U N L Q J E U D N H
Typedisk brake on rear wheels
Mechanically-operated by hand lever
Caliper cylinder bore
(Standard)36
Caliper cylinder bore
(Carbon Ceramic)36
Pads
(Standard)Frendo 222
Pads
(Carbon Ceramic)MD 558
Thickness when new
(Standard)10
Thickness when new
(Carbon Ceramic)9
Minimum thickness allowed
(Standard)5.5
Minimum thickness allowed
(Carbon Ceramic)4.5
$ % 6 6 \ V W H P
Type BOSCH ESP 5.7_X1.34
Channels Four
Page 820 of 1659
3
L714 06 00 00
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Aluminium alloy wheels
Front8,5” x 19”
Rear 11” x 19”
3 , 5 ( / / , W \ U H V Z L W K U D G L D O V W U X F W X U H W X E H O H V V D V \ P P H W U L F D O
FrontP Zero 235/35 ZR 19 PUNTO
Rear P Zero 295/30 ZR 19 PUNTO
& R O G L Q À D W L R Q S U H V V X U H
Front 2.4 bar
Rear 2.2 bar