engine Lancia Flavia 2012 Owner handbook (in English)

CAUTION!
Racing the engine or spinning the
wheels may lead to transmission
overheating and failure. Allow the
engine to idle with the shift lever in
NEUTRAL for at least one minute
after every five rocking-motion
cycles. This will minimize overheat-
ing and reduce the risk of transmis-
sion failure during prolonged efforts
to free a stuck vehicle.
NOTE:
If your vehicle is equipped with
Electronic Stability Control (ESC),
turn the system to Partial OFF be-
fore attempting to “rock” the ve-
hicle. Refer to “Electronic Brake
Control” in “Starting And Operat-
ing” for further information.CAUTION!
 When “rocking” a stuck vehicle by moving between DRIVE and
REVERSE, do not spin the wheels
faster than 24 km/h, or drivetrain
damage may result.
(Continued)
CAUTION!(Continued)
 Revving the engine or spinning
the wheels too fast may lead to
transmission overheating and
failure. It can also damage the
tires. Do not spin the wheels above
48 km/h while in gear (no trans-
mission shifting occurring).WARNING!
Fast spinning tires can be danger-
ous. Forces generated by excessive
wheel speeds may cause damage, or
even failure, of the axle and tires. A
tire could explode and injure some-
one. Do not spin your vehicle's
wheels faster than 48 km/h or for
longer than 30 seconds continuously
without stopping when you are stuck
and do not let anyone near a spin-
ning wheel, no matter what the
speed.
SHIFT LEVER
OVERRIDE
If a malfunction occurs and the shift
lever cannot be moved out of the
PARK position, you can use the fol- lowing procedure to temporarily
move the shift lever:
1. Firmly apply the parking brake.
2. Remove the cupholder liner.
3. Turn the ignition to the ON/RUN
position without starting the engine.
4. Press and maintain firm pressure
on the brake pedal.
5. Insert a screwdriver or similar tool
into the hole at the front of the cup-
holder and push and hold the override
lever forward.
6. Move the shift lever into the NEU-
TRAL position.
7. The vehicle may then be started in
NEUTRAL.
8. Reinstall the cupholder liner.
Shift Lever Override
175

7
MAINTAINING YOUR VEHICLE
 ENGINE COMPARTMENT — 2.4L . . . . . . . . . . . 181
 ONBOARD DIAGNOSTIC SYSTEM — OBD II . . . 182
 REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . 182
 MAINTENANCE PROCEDURES . . . . . . . . . . . . . 182  ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . . 183
 ENGINE OIL FILTER . . . . . . . . . . . . . . . . . . . 184
 ENGINE AIR CLEANER FILTER . . . . . . . . . . 184
 MAINTENANCE-FREE BATTERY . . . . . . . . . 185
 AIR CONDITIONER MAINTENANCE . . . . . . . 186
 A/C AIR FILTER . . . . . . . . . . . . . . . . . . . . . . 186
 BODY LUBRICATION . . . . . . . . . . . . . . . . . . . 187
 WINDSHIELD WIPER BLADES . . . . . . . . . . . 188
 ADDING WASHER FLUID . . . . . . . . . . . . . . . 188
 EXHAUST SYSTEM . . . . . . . . . . . . . . . . . . . . 189
 COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . 190
 BRAKE SYSTEM . . . . . . . . . . . . . . . . . . . . . . 193
 AUTOMATIC TRANSMISSION . . . . . . . . . . . . 194
 APPEARANCE CARE AND PROTECTIONFROM CORROSION . . . . . . . . . . . . . . . . . . . . 196
 CLEANING CENTER CONSOLE CUPHOLDERS . . . . . . . . . . . . . . . . . . . . . . . . 198
179

 CONVERTIBLE TOP CARE . . . . . . . . . . . . . . 198
 WEATHER STRIP CARE – SOFT AND HARDTOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
 FUSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200  INTEGRATED POWER MODULE . . . . . . . . . . 200
 VEHICLE STORAGE . . . . . . . . . . . . . . . . . . . . . 203
 REPLACEMENT BULBS . . . . . . . . . . . . . . . . . . 203
 BULB REPLACEMENT . . . . . . . . . . . . . . . . . . . 203  HEADLAMP . . . . . . . . . . . . . . . . . . . . . . . . . . 203
 FRONT TURN SIGNAL . . . . . . . . . . . . . . . . . . 204
 FRONT FOG LAMP . . . . . . . . . . . . . . . . . . . . 204
 REAR TURN SIGNAL LAMPS . . . . . . . . . . . . 205
 BACKUP LAMP . . . . . . . . . . . . . . . . . . . . . . . 205
 LICENSE PLATE LAMP . . . . . . . . . . . . . . . . . 205
 FLUID CAPACITIES . . . . . . . . . . . . . . . . . . . . . . 206
 FLUIDS, LUBRICANTS, AND GENUINE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
 ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
 CHASSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
180

ENGINE COMPARTMENT — 2.4L1 — Engine Coolant Reservoir6 — Air Cleaner Filter
2 — Power Steering Fluid Reservoir 7 — Engine Oil Fill
3 — Brake Fluid Reservoir 8 — Coolant Pressure Cap
4 — Power Distribution Center (Fuses) 9 — Engine Oil Dipstick
5 — Integrated Power Module (Fuses) 10 — Washer Fluid Reservoir
181

ONBOARD DIAGNOSTIC
SYSTEM — OBD II
Your vehicle is equipped with a so-
phisticated onboard diagnostic sys-
tem called OBD II. This system moni-
tors the performance of the emissions,
engine, and automatic transmission
control systems. When these systems
are operating properly, your vehicle
will provide excellent performance
and fuel economy, as well as engine
emissions well within current govern-
ment regulations.
If any of these systems require service,
the OBD II system will turn on the
“Malfunction Indicator Light.” It will
also store diagnostic codes and other
information to assist your service
technician in making repairs. Al-
though your vehicle will usually be
drivable and not need towing, see
your dealer for service as soon as pos-
sible.
CAUTION!
 Prolonged driving with the “Mal-function Indicator Light” on
could cause further damage to the
emission control system. It could
also affect fuel economy and
driveability. The vehicle must be
serviced before any emissions
tests can be performed.
 If the “Malfunction Indicator
Light” is flashing while the engine
is running, severe catalytic con-
verter damage and power loss will
soon occur. Immediate service is
required.
REPLACEMENT PARTS
Use of genuine parts for normal/
scheduled maintenance and repairs is
highly recommended to ensure the de-
signed performance.
Damage or failures caused by the use
of parts which are not quality-
equivalent to genuine parts for main-
tenance and repairs will not be cov-
ered by the manufacturer’s warranty. MAINTENANCE
PROCEDURES
The pages that follow contain the
re-
quired maintenance services deter-
mined by the engineers who designed
your vehicle.
Besides those maintenance items
specified in the fixed maintenance
schedule, there are other components
which may require servicing or re-
placement in the future.
CAUTION!
 Failure to properly maintain your vehicle or perform repairs and
service when necessary could re-
sult in more costly repairs, dam-
age to other components or nega-
tively impact vehicle
performance. Immediately have
potential malfunctions examined
by an authorized dealership or
qualified repair center.
(Continued)
182

CAUTION!(Continued)
 Car maintenance should be done
at a LANCIA Dealership. For rou-
tine and minor maintenance op-
erations you wish to carry out
yourself, we do recommend you
have the proper equipment, genu-
ine LANCIA spare parts and the
necessary fluids; do not however
carry out these operations if you
have no experience.
 Your vehicle has been built with
improved fluids that protect the
performance and durability of
your vehicle and also allow ex-
tended maintenance intervals. Do
not use chemical flushes in these
components as the chemicals can
damage your engine, transmis-
sion, power steering or air condi-
tioning. Such damage is not cov-
ered by the New Vehicle Limited
Warranty. If a flush is needed be-
cause of component malfunction,
use only the specified fluid for the
flushing procedure. ENGINE OIL
Checking Oil Level
To assure proper engine lubrication of
your
vehicle's engine, the engine oil
must be maintained at the correct
level. The best time to check the en-
gine oil level is about five minutes
after a fully warmed engine is shut off.
Do not check oil level before starting
the engine after it has sat overnight.
Checking engine oil level when the
engine is cold will give you an incor-
rect reading.
Checking the oil while the vehicle is
on level ground and only when the
engine is hot, will improve the accu-
racy of the oil level readings. Maintain
the oil level between the range mark-
ings on the dipstick. Either the range
markings consist of a crosshatch zone
marked SAFE or a crosshatch zone
marked with MIN at the low end of
the range and MAX at the high end of
the range. Adding 1.0 Liter of oil
when the reading is at the low end of
the range marking will raise the oil
level to the high end of the range
marking.
CAUTION!
 Do not overfill the engine. Over- filling the engine will cause oil
aeration, which can lead to loss of
oil pressure and an increase in oil
temperature. This could damage
your engine. Also, be sure the oil
fill cap is replaced and tightened
after adding oil.
 Car maintenance should be done
at a LANCIA Dealership. For rou-
tine and minor maintenance op-
erations you wish to carry out
yourself, we do recommend you
have the proper equipment, genu-
ine LANCIA spare parts and the
necessary fluids; do not however
carry out these operations if you
have no experience.
Change Engine Oil
Refer to the “Maintenance Schedule”
for the proper maintenance intervals.
Engine Oil Selection
SAE Grade 5W-20 SELENIA K
POWER fully synthetic engine oil that
meets FIAT Qualification 9.55535
API SN, ILSAC GF-5 or equivalent.
183

The engine oil filler cap also shows the
recommended engine oil viscosity for
your vehicle. For information on en-
gine oil filler cap location, refer to
“Engine Compartment” in “Main-
taining Your Vehicle” for further in-
formation.
Synthetic Engine Oils
You may use synthetic engine oils pro-
vided the recommended oil quality
requirements are met, and the recom-
mended maintenance intervals for oil
and filter changes are followed.
Materials Added To Engine Oil
Do not add any supplemental materi-
als, other than leak detection dyes, to
the engine oil. Engine oil is an engi-
neered product and its performance
may be impaired by supplemental ad-
ditives.
Disposing Of Used Engine Oil And
Oil Filters
Care should be taken in disposing of
used engine oil and oil filters from
your vehicle. Used oil and oil filters,
indiscriminately discarded, can pres-
ent a problem to the environment.
Contact your authorized dealer, ser-vice station, or governmental agency
for advice on how and where used oil
and oil filters can be safely discarded
in your area.
ENGINE OIL FILTER
The engine oil filter should be re-
placed with a new filter at every en-
gine oil change.
Engine Oil Filter Selection
The manufactur
er's engines have a
full-flow type disposable oil filter. Use
a filter of this type for replacement.
The quality of replacement filters var-
ies considerably. Only high-quality
filters should be used to assure most
efficient service. LANCIA engine oil
filters are high-quality oil filters and
are recommended.
ENGINE AIR CLEANER
FILTER
Refer to the “Maintenance Schedule”
for the proper maintenance intervals.
WARNING!
The air induction system (air
cleaner, hoses, etc.) can provide a
measure of protection in the case of
engine backfire. Do not remove the
air induction system (air cleaner,
hoses, etc.) unless such removal is
necessary for repair or maintenance.
Make sure that no one is near the
engine compartment before starting
the vehicle with the air induction
system (air cleaner, hoses, etc.) re-
moved. Failure to do so can result in
serious personal injury.
Engine Air Cleaner Filter
Selection
The quality of replacement engine air
cleaner filters varies considerably.
Only high quality filters should be
used to assure most efficient service.
LANCIA engine air cleaner filters are
a high quality filter and are recom-
mended.
184

MAINTENANCE-FREE
BATTERY
The top of the maintenance-free bat-
tery is permanently sealed. You will
never have to add water, nor is peri-
odic maintenance required.
NOTE:
The battery is stored in a compart-
ment behind the left front fender
and is accessible without remov-
ing the tire and wheel. Remote bat-
tery terminals are located in the
engine compartment for jump-
starting. Refer to “Jump-Starting
Procedures” in “What To Do In
Emergencies” for further informa-
tion.
To access the battery, turn the steering
wheel fully to the right and remove
the inner fender shield.
WARNING!
 Battery fluid is a corrosive acidsolution and can burn or even
blind you. Do not allow battery
fluid to contact your eyes, skin, or
clothing. Do not lean over a bat-
tery when attaching clamps. If
acid splashes in eyes or on skin,
flush the area immediately with
large amounts of water.
 Battery gas is flammable and ex-
plosive. Keep flame or sparks
away from the battery. Do not use
a booster battery or any other
booster source with an output
greater than 12 Volts. Do not al-
low cable clamps to touch each
other.
 Battery posts, terminals, and re-
lated accessories contain lead and
lead compounds. Wash hands af-
ter handling.
CAUTION!
 It is essential when replacing thecables on the battery that the
positive cable is attached to the
positive post and the negative
cable is attached to the negative
post. Battery posts are marked
positive (+) and negative (-) and
are identified on the battery case.
Cable clamps should be tight on
the terminal posts and free of cor-
rosion.
 If a “fast charger” is used while
the battery is in the vehicle, dis-
connect both vehicle battery
cables before connecting the char-
ger to the battery. Do not use a
“fast charger” to provide starting
voltage.
185

CAUTION!
Car maintenance should be done at
a LANCIA Dealership. For routine
and minor maintenance operations
you wish to carry out yourself, we do
recommend you have the proper
equipment, genuine LANCIA spare
parts and the necessary fluids; do
not however carry out these opera-
tions if you have no experience.
WINDSHIELD WIPER
BLADES
Clean the rubber edges of the wiper
blades and the windshield periodi-
cally with a sponge or soft cloth and a
mild non-abrasive cleaner or use the
washer solvent. This will remove ac-
cumulations of salt, waxes, or road
film and help reduce streaking and
smearing.
Operation of the wipers on dry glass
for long periods may cause deteriora-
tion of the wiper blades. Always use
washer fluid when using the wipers to
remove salt or dirt from a dry wind-
shield. Avoid using the wiper blades to re-
move frost or ice from the windshield.
Make sure that they are not frozen to
the glass before turning them on to
avoid damaging the blade.
NOTE:
Life expectancy of wiper blades
varies depending on geographical
area and frequency of use. Poor
performance of blades may be
present with chattering, marks,
water lines or wet spots. If any of
these conditions are present, clean
the wiper blades or replace as nec-
essary.
ADDING WASHER FLUID
The windshield washer and the rear
window washer share the same fluid
reservoir. The fluid reservoir is lo-
cated in the engine compartment. Be
sure to check the fluid level in the
reservoir at regular intervals. Fill the
reservoir with windshield washer sol-
vent (not radiator antifreeze) and op-
erate the system for a few seconds to
flush out the residual water.
When refilling the washer fluid reser-
voir, apply some washer fluid to acloth or towel and wipe the wiper
blades clean. This will help blade per-
formance.
To prevent freeze-up of your wind-
shield washer system in cold weather,
select a solution or mixture that meets
or exceeds the temperature range of
your climate. This rating information
can be found on most washer fluid
containers.
WARNING!
Commercially available windshield
washer solvents are flammable.
They could ignite and burn you.
Care must be exercised when filling
or working around the washer solu-
tion.CAUTION!
Car maintenance should be done at
a LANCIA Dealership. For routine
and minor maintenance operations
you wish to carry out yourself, we do
recommend you have the proper
equipment, genuine LANCIA spare
parts and the necessary fluids; do
not however carry out these opera-
tions if you have no experience.
188

EXHAUST SYSTEM
The best protection against carbon
monoxide entry into the vehicle body
is a properly maintained engine ex-
haust system.
If you notice a change in the sound of
the exhaust system; or if the exhaust
fumes can be detected inside the ve-
hicle; or when the underside or rear of
the vehicle is damaged; have an au-
thorized technician inspect the com-
plete exhaust system and adjacent
body areas for broken, damaged, de-
teriorated, or mispositioned parts.
Open seams or loose connections
could permit exhaust fumes to seep
into the passenger compartment. In
addition, have the exhaust system in-
spected each time the vehicle is raised
for lubrication or oil change. Replace
as required.
WARNING!
Exhaust gases can injure or kill.
They contain carbon monoxide
(CO), which is colorless and odor-
less. Breathing it can make you un-
conscious and can eventually poison
you. To avoid breathing CO, refer to
“Safety Tips/Exhaust Gas” in
“Things To Know Before Starting
Your Vehicle” for further informa-
tion.CAUTION!
 The catalytic converter requiresthe use of unleaded fuel only.
Leaded gasoline will destroy the
effectiveness of the catalyst as an
emissions control device and may
seriously reduce engine perfor-
mance and cause serious damage
to the engine.
(Continued)
CAUTION!(Continued)
 Damage to the catalytic converter
can result if your vehicle is not
kept in proper operating condi-
tion. In the event of engine mal-
function, particularly involving
engine misfire or other apparent
loss of performance, have your ve-
hicle serviced promptly. Contin-
ued operation of your vehicle with
a severe malfunction could cause
the converter to overheat, result-
ing in possible damage to the con-
verter and vehicle.
Under normal operating conditions,
the catalytic converter will not require
maintenance. However, it is impor-
tant to keep the engine properly tuned
to assure proper catalyst operation
and prevent possible catalyst damage.
NOTE:
Intentional tampering with emis-
sions control systems can result in
civil penalties being assessed
against you.
189