roof LAND ROVER DISCOVERY 1995 Owner's Manual

CHASSIS AND BODY
37
REPAIR SUNROOF GLASS FRONT AND REAR
Service repair no - 76.82.64
Remove
1.Open sunroof to tilt position.
2.Using a right angled screwdriver remove four
retaining screws and detach sunroof glass from
upper frame. Retain capnuts and washers.Refit
3.Locate sunroof glass in upper frame complete
with capnuts and loosely fit retaining screws.
4.Close sunroof and move glass centrally in upper
frame.
5.Open to tilt position and tighten retaining screws.
CAUTION: Ensure washers under capnuts
do not twist or spread out when tightening
retaining screws.
Sunroof components
1. Glass panel
2. Capnut and washer
3. Screw
4. Upper frame assembly5. Clamping frame assembly
6. Screw
7. Edging trim
8. Drain tube

76CHASSIS AND BODY
38
REPAIR SUNROOF ASSEMBLY - ELECTRICAL, FRONT
AND REAR
Service repair no - 76.82.59
Remove
Refer to sunroof components illustration J5483
1.Ensure sunroof is in normally closed position.
2.Disconnect battery negative lead.
3.Remove headlining.
See headlining.
4.Disconnect electric motor wiring plug.See
sunroof electric motors.
5.Remove screws and detach electric motor from
clamping frame.
6.Disconnect drain tubes from each side of
clamping frame.
7.Remove 13 fixings and remove clamping frame
from upper frame.
8.Remove upper frame assembly.
Refit
9.Position upper frame assembly into roof
aperture.
10.Locate clamping frame and reconnect drain
tubes.
11.Loosely fit screws, centralise upper frame and
clamping frame assemblies and then tighten
screws.
12.Reverse removal procedure.

CHASSIS AND BODY
39
REPAIR SUNROOF ELECTRIC MOTORS
Service repair no - 76.82.84/85
FRONT MOTOR
Remove
1.Disconnect battery negative lead.
2.Ensure sunroof is in normally closed position
NOTE: If the electric motor has failed the
sunroof can be closed manually using an
allen key to turn motor spindle A.
3.Remove switch panel from stowage pocket
panel
4.Remove interior lamp from stowage pocket
panel
5.Remove alarm ultrasonic unit.
6.Unscrew ten fixings and remove stowage pocket
from headlining.
7.Disconnect motor wiring multiplug.
8.Remove three screws and motor.
Refit
9.Reverse removal procedure.
CAUTION: Ensure the motor is aligned
with fixing holes and the sunroof is in the
normally closed position. DO NOT rotate
the motor drive spindle in the rack - this may
result in incorrect operation of the sunroof.REAR MOTOR
Remove
1.Disconnect battery negative lead.
2.Ensure sunroof is in normally closed position
NOTE: If the electric motor has failed the
sunroof can be closed manually using an
allen key to turn motor spindle.
3.Remove headlining.
See headlining.
4.Disconnect motor wiring multiplug.
5.Remove three screws and motor.
Refit
6.Reverse removal procedure.
CAUTION: Ensure the motor is aligned
with fixing holes and the sunroof is in the
normally closed position. DO NOT rotate
the motor drive spindle in the rack - this may
result in incorrect operation of the sunroof.

76CHASSIS AND BODY
40
REPAIR SUNROOF ELECTRIC CONTROL UNIT
Service repair no - 76.82.73
The control unit serves both front and rear sunroofs
and is sited above the front switches behind
headlining.
Remove
1.Disconnect battery negative lead.
2.Ensure sunroof is in normally closed position.
NOTE: If the electric motor has failed the
sunroof can be closed manually using an
allen key to turn motor spindle.
3.Remove switch panel from stowage pocket
panel
4.Remove interior lamp from stowage pocket
panel
5.Remove alarm ultrasonic unit.
6.Unscrew ten fixings and remove stowage pocket
from headlining.
7.Disconnect electric plugs from control unit.
8.Remove two retaining screws and control unit.
Refit
9.Reverse removal procedure.

CHASSIS AND BODY
41
REPAIR SUNROOF ASSEMBLY - MANUAL, FRONT AND
REAR
Service repair no - 76.83.01
Remove
1.Close sunroof.
2.Remove headlining.
See headlining.
3.Remove screws and manual regulator from
clamping frame.
See sunroof regulator
manual.
4.Disconnect drain tubes from each side of
clamping frame.
5.Remove 13 screws and clamping frame from
upper frame.
6.Remove upper frame assembly from roof
aperture.Refit
7.Position upper frame assembly into roof
aperture.
8.Locate clamping frame and reconnect drain
tubes.
9.Loosely fit screws, centralise upper frame and
clamping frame assemblies and then tighten
screws.
10.Reverse removal procedure.
Sunroof components
1. Glass panel
2. Capnut and washer
3. Screw
4. Upper frame assembly5. Clamping frame assembly
6. Screw
7. Edging trim
8. Drain tube

76CHASSIS AND BODY
42
REPAIR SUNROOF REGULATOR MANUAL
Service repair no - 76.83.03/04
FRONT
Remove
1.Ensure sunroof is in normally closed position.
2.Remove retaining screw and regulator handle.
3.Remove switch panel from stowage pocket
panel
4.Remove interior lamp from stowage pocket
panel
5.Remove alarm ultra sonic unit.
6.Unscrew ten fixings and remove stowage pocket
from headlining.
7.Remove two retaining screws and regulator from
clamping frame.
Refit
8.Reverse removal procedure.
CAUTION: Ensure the regulator is aligned
with fixing holes and the sunroof is in the
normally closed position. DO NOT rotate
the regulator spindle in the rack - this may result
in incorrect operation of the sunroof.REAR
Remove
1.Ensure sunroof is in normally closed position.
2.Remove retaining screw and regulator handle.
3.Remove headlining.
See headlining.
4.Remove two retaining screws and regulator from
clamping frame.
Refit
5.Reverse removal procedure.
CAUTION: Ensure the regulator is aligned
with fixing holes and the sunroof is in the
normally closed position. DO NOT rotate
the regulator spindle in the rack - this may result
in incorrect operation of the sunroof.

CHASSIS AND BODY
43
REPAIR SUN BLIND ASSEMBLY
Service repair no - 76.82.78
Remove
1.Open sunroof to the tilt position.
2.Remove the trim finisher from the sunroof
surround.
3.Release the headlining locally to access under
clamping frame of the sunroof.
4.Lever forward and upward the rear leg of 3
retaining clips to release sun blind roll assembly.
Refit
5.Ensure front leg of retaining clips are located.
6.Push in rear leg of retaining clip.
7.Reverse removal procedure.CENTRE CONSOLE
Service repair no - 76.52.02
Remove
1.Disconnect battery earth lead.
2.Release tranfer gear lever gaiter from console.
3.Remove transfer gear lever gaiter and knob
assembly.
4.Release gear selector lever gaiter from centre
console.
5.Remove gear selector lever gaiter and knob
assembly.
6.Remove centre console rubber mat.

CHASSIS AND BODY
55
REPAIR Refit
7.Reverse removal procedure.
8.Tighten Torx screws securing seat to
29 Nm (21
lbf ft)
.
9.Tighten bolts securing seat slides to
22 Nm (16
lbf ft)
.
10.Tighten Torx screw securing seat belt to
32 Nm
(24 lbf ft)
.INTERIOR MIRROR (96 MODELS)
Service repair no - 76.10.51 - Manual
Service repair no - 76.10.54 - Auto dimming
Remove
NOTE: To remove manual mirror, follow
step 8 only.
1.Remove headlining front pocket.
2.Release left hand sun visor from clip and move
aside.
3.Release sun visor clip screw cover.
4.Remove clip securing screw and remove clip.
5.Remove 2 screws securing sunroof ECU and
move ECU aside.
6.Locate mirror multiplug, remove clip and
disconnect multiplug.
7.Remove tape securing harness (behind
headlining).
8.Release mirror from screen by applying sharp
downward pressure to the base.
CAUTION: Do not use tools to assist
removal. Mirror base should be moved in
direction of arrow, parallel to windscreen.
9.Release harness from behind headlining and
remove mirror.

76CHASSIS AND BODY
64
REPAIR GRAB HANDLE - TAIL DOOR - WITH REAR AIR
CONDITIONING FITTED
Service repair no - 76.58.35/20
Remove
1.Remove 'E' post trim casing.
See 'E' post trim
casing - lh - with rear air conditioning fitted.
2.Release foam strip from around grab handle
retaining bolts.
3.Remove 4 bolts securing grab handle to body.
4.Remove grab handle.Refit
5.Position grab handle, fit bolts and tighten to
10
Nm (7 lbf ft)
.
6.Secure foam strip to body.
7.Fit 'E' post trim casing.
See 'E' post trim
casing - lh - with rear air conditioning fitted.
HEADLINING - WITH SUN ROOF AND REAR AIR
CONDITIONING FITTED - 5 DOOR
Service repair no - 76.64.14/20
Remove
1.Remove both sun visors.
See sun visor.
2.Remove 4 grab handles.See grab handle.
3.Remove front headlining stowage panel.See
headlining stowage panel - front - with sun
roof fitted.
4.Remove LH alpine light trim casing.See alpine
light trim casing - lh - with rear air
conditioning fitted.
5.Remove RH alpine light trim casing.See alpine
light trim casing.
6.Release LH and RH sun visor clip retaining
screw covers.
7.Remove LH and RH sun visor clip retaining
screws.
8.Remove LH and RH clips.

CHASSIS AND BODY
65
REPAIR
9.Remove front sun roof aperture seal.
10.Release rear passenger interior lamp assembly
from headlining panel, disconnect multiplug and
remove lamp.
11.Release rear sun roof switch from headlining
panel, disconnect multiplug and remove switch.
12.Remove 3 vents from headlining.
13.Working through sun roof switch housing,
remove screw securing headlining panel to
body.
14.Remove rear sun roof aperture seal.