warning LAND ROVER FREELANDER 2001 Workshop Manual

BRAKES
REPAIRS 70-25
Switch - low fluid level
$% 70.65.06
Remove
1.Disconnect brake fluid level multiplug.
2.Release retaining pin and remove fluid level
switch.
Refit
1.Clean brake fluid level switch.
2.Fit brake fluid level switch.
3.Connect multiplug to brake fluid level switch.
Sensor & harness - front wheel - RH
$% 70.65.29
Remove
1.Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2.Remove road wheel.
3.Remove front wheel arch liner.

+ EXTERIOR FITTINGS, REPAIRS,
Liner - front wheel arch.
4.Locate ABS sensor harness on inner wing.
5.Release ABS sensor multiplug from body clip
and disconnect multiplug.
6.Release grommet from wing valance and pull
harness through.

BRAKES
REPAIRS 70-27
Sensor & harness - front wheel - LH
$% 70.65.30
Remove
1.Remove battery carrier.

+ CHARGING AND STARTING,
REPAIRS, Carrier - battery.
2.Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
3.Remove road wheel.
4.Remove front wheel arch liner.

+ EXTERIOR FITTINGS, REPAIRS,
Liner - front wheel arch.
5.Locate ABS sensor harness on inner wing.
6.Release ABS sensor multiplug from body clip
and disconnect multiplug.
7.Release grommet from wing valance and pull
harness through.8.Release 2 grommets from wing valance and
damper brackets
9.Release harness from brake hose clips.
10.Remove bolt securing ABS sensor to hub, if
fitted.
11.Release ABS sensor from hub.
12.Remove ABS sensor and harness.
13.Remove bush from front hub.

BRAKES
REPAIRS 70-29
Sensor & harness - rear wheel
$% 70.65.31
Remove
1.Raise rear of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2.Remove road wheel.
3.Release ABS sensor multiplug from body clip
and disconnect multiplug.
4.Release ABS sensor harness from 3 grommets
on suspension and body brackets.
5.Release harness from clip on rear brake hose.6.Remove bolt securing ABS sensor to hub, if
fitted.
7.Release sensor from rear hub and remove
sensor and harness.
8.Remove bush from rear hub.
Refit
1.Clean sensor and rear hub mating faces.
2.Fit new bush to rear hub.
3.Apply anti-seize grease to sensor.
4.Fit sensor to hub, ensure sensor is fully seated
in hub.
CAUTION: Ensure ABS sensor is fully
located into hub, so that sensor touches
pole wheel teeth.
5.Fit bolt securing ABS sensor to hub, if fitted.
6.Ensure 'O' ring is in place and connect sensor
multiplug to body harness.
7.Secure multiplug in body clip.
8.Secure harness grommets to brackets.
9.Secure harness to brake hose clip.
10.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
11.Remove stands and lower vehicle.
12.To ensure correct operation, the ABS system
MUST be tested using TestBook/T4.

RESTRAINT SYSTEMS
75-8 REPAIRS
Pre-tensioner - seat belt - front
$% 76.73.75
Remove
WARNING: It is imperative that before any
work is undertaken on the SRS system the
appropriate information is read thoroughly.
WARNING: When removing, testing or
installing a seatbelt pre-tensioner, do not
lean directly over it or block the end of the
piston tube.
1.Make the SRS system safe.

+ GENERAL INFORMATION,
Supplementary restraint system
precautions.
2.Remove rear console.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - rear.
3.Disconnect pretensioner multiplug.
4.Remove Torx bolt securing pretensioner to seat
and remove pretensioner.
WARNING: Store the airbag module or seat
belt pre-tensioner in a designated storage
area. If there is no designated storage area
available, store in the locked luggage
compartment/loadspace of the vehicle and
inform the workshop supervisor.Refit
NOTE: If the SRS component is to be replaced,
the bar code of the new unit must be recorded.
1.Position pretensioner to seat and tighten Torx
bolt to 32 Nm (24 lbf.ft).
2.Connect pretensioner multiplug and secure to
seat frame.
3.Fit rear console.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - rear.
4.Connect battery leads, earth lead last.

RESTRAINT SYSTEMS
75-10 REPAIRS
5.Fit and secure seat belt pre-tensioner to LRT-
86-007/02.
6.Connect deployment tool fly lead LRT-86-003/
04 to seat belt pre-tensioner.
7.Connect deployment tool LRT-86-003 to
deployment tool fly lead LRT-86-003/04.
8.Connect deployment tool LRT-86-003 to
battery.
9.Press deployment tool operating button to
deploy seat belt pre-tensioner.
WARNING: Ensure all personnel are at least
15 metres (50 feet) away from the airbag
module.
10.Disconnect deployment tool from battery.
WARNING: During deployment parts of the
airbag module become hot enough to burn
you. Wait 30 minutes after deployment
before touching the airbag module.
11.Disconnect deployment tool fly lead from seat
belt pre-tensioner.
12.Remove seat belt pre-tensioner from holding
tool and place in a sealed bag, ready for
disposal.
13.Wipe down holding tools with a damp cloth and
remove from vice.14.Transport deployed seat belt pre-tensioner to
designated area for incineration.
NOTE: Do not transport deployed SRS
components in the vehicle passenger
compartment.
15. Do not re-use or salvage any parts of the
SRS system.

RESTRAINT SYSTEMS
REPAIRS 75-11
Stalk - rear seat belt - centre
$% 76.73.98
Remove
WARNING: It is imperative that before any
work is undertaken on the SRS system the
appropriate information is read thoroughly.
WARNING: When removing, testing or
installing a seatbelt pre-tensioner, do not
lean directly over it or block the end of the
piston tube.
WARNING: Always remove the key from the
starter switch, disconnect the vehicle
battery and wait 10 minutes before
commencing work on the SRS system.
1.Remove RH rear seat.

+ SEATS, REPAIRS, Rear seat - RH.
2.Remove 2 screws and remove seat belt reel
cover.3.Remove nut and release seat belt reel.
4.Remove 5 screws and remove both end
covers.
5.Remove 3 Torx bolts and remove squab from
cushion.

RESTRAINT SYSTEMS
REPAIRS 75-13
Air bag - steering wheel
$% 76.74.01
Remove
WARNING: It is imperative that before any
work is undertaken on the SRS system the
appropriate information is read thoroughly.
WARNING: When removing, testing or
installing an airbag module, do not lean
directly over it.
1.Make the SRS system safe.

+ GENERAL INFORMATION,
Supplementary restraint system
precautions.
2.Remove 2 Torx bolts securing airbag module to
steering wheel.
3.Release airbag module from steering wheel.
CAUTION: Do not allow the airbag module
to hang by the airbag harness.
4.Disconnect SRS connector from air bag
module.
5.Remove airbag module.
WARNING: Store the airbag module with the
deployment side uppermost. If it is stored
deployment side down, accidental
deployment will propel the airbag module
with enough force to cause serious injury.Refit
1.Position airbag module and fit connector with
harness pointing upwards.
NOTE: If the airbag module is to be replaced,
the bar code of the new module must be
recorded.
2.Fit airbag module to steering wheel and tighten
Torx bolts to 9 Nm (7 lbf.ft).
3.Connect battery leads, earth lead last.

RESTRAINT SYSTEMS
75-14 REPAIRS
Air bag - fascia - passenger - up to 04MY
$% 76.74.02
Remove
WARNING: It is imperative that before any
work is undertaken on the SRS system the
appropriate information is read thoroughly.
WARNING: When removing, testing or
installing an airbag module, do not lean
directly over it.
1.Make the SRS system safe.

+ GENERAL INFORMATION,
Supplementary restraint system
precautions.
2.Remove 2 screws securing airbag lower
finisher.
3.Remove finisher.
4.Remove 4 Torx bolts securing airbag module to
fascia.
5.Release airbag from fascia.
CAUTION: Do not allow the airbag module
to hang by the airbag harness.
6.Release harness from clip and disconnect SRS
connector from air bag module.
7.Remove airbag module.
WARNING: Store the airbag module with the
deployment side uppermost. If it is stored
deployment side down, accidental
deployment will propel the airbag module
with enough force to cause serious injury.Refit
NOTE: If the airbag module is to be replaced,
the bar code of the new module must be
recorded.
1.Position airbag and fit connector.
2.Fit airbag to fascia and tighten Torx screws to 9
Nm (7 lbf.ft).
3.Position airbag lower finisher and tighten
screws.
4.Connect battery leads, earth lead last.

RESTRAINT SYSTEMS
REPAIRS 75-15
Air bag - fascia - passenger - from 04MY
$% 76.74.02
Remove
WARNING: It is imperative that before any
work is undertaken on the SRS system the
appropriate information is read thoroughly.
WARNING: When removing, testing or
installing an airbag module, do not lean
directly over it.
1.Make the SRS system safe.

+ GENERAL INFORMATION,
Supplementary restraint system
precautions.
2.Remove 2 screws securing airbag module to
fascia.
3.Release 4 clips securing airbag lower finisher.
4.Remove airbag lower finisher.5.Remove 4 screws securing lower finisher
bracket.
6.Remove 3 bolts securing airbag module to
fascia.
7.Release airbag from fascia.
CAUTION: Do not allow the airbag module
to hang by the airbag harness.
M76 4691

RESTRAINT SYSTEMS
75-16 REPAIRS
8.Disconnect SRS connector from airbag
module.
9.Remove airbag module.
WARNING: Store the airbag module with the
deployment side uppermost. If it is stored
deployment side down, accidental
deployment will propel the airbag module
with enough force to cause serious injury.
Refit
1.Position airbag module and connect SRS
connector to airbag module.
NOTE: If the airbag module is to be replaced,
the bar code of the new module must be
recorded.
2.Fit airbag to fascia and tighten Torx screws to
10 Nm (7 lbf.ft).
3.Align lower finisher to bracket.
4.Fit 4 screws securing lower finisher bracket.
5.Fit and secure lower finisher clips
6.Fit 2 screws securing airbag module to fascia.
7.Connect battery leads, earth lead last.
Diagnostic control unit (DCU)
$% 76.74.06
Remove
WARNING: It is imperative that before any
work is undertaken on the SRS system the
appropriate information is read thoroughly.
1.Make the SRS system safe.

+ GENERAL INFORMATION,
Supplementary restraint system
precautions.
2.Remove heater assembly.

+ HEATING AND VENTILATION,
REPAIRS, Heater unit.
3.Disconnect multiplug from DCU.
4.Remove 3 Torx bolts securing DCU to body and
remove DCU. Discard Torx bolts.
Refit
1.Fit DCU to body and secure with new bolts.
Tighten bolts to 9 Nm (7 lbf.ft).
2.Connect multiplug to DCU.
3.Fit heater assembly.

+ HEATING AND VENTILATION,
REPAIRS, Heater unit.
4.Connect battery leads, earth lead last.