seats LAND ROVER FREELANDER 2001 User Guide

ENGINE - K SERIES KV6
12-3-50 REPAIRS
Filter - engine oil
$% 12.60.04
Remove
1.Raise vehicle on a 4 post ramp.
2.Remove underbelly panel.

+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
3.Place suitable container under oil filter to collect
spillage.
4.Using strap wrench, remove and discard oil
filter.
WARNING: Avoid excessive skin contact
with used engine oil. Used engine oil
contains potentially harmful contaminants
which may cause skin cancer or other
serious skin disorders.
Refit
1.Clean oil filter mating face.
2.Fill canister of replacement oil filter with clean
engine oil.
3.Lubricate new oil filter sealing ring with clean
engine oil.
4.Fit new oil filter and tighten by hand until it
seats, then tighten a further half turn.
5.Remove oil container from underneath of
engine.
6.Fit underbelly panel.

+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
7.Lower vehicle on ramp.
8.Start and run engine and check for leaks.
9.Stop engine, wait a few minutes, then check oil
level. Top up if necessary.

+ MAINTENANCE, MAINTENANCE,
Engine Oil and Filter – KV6.
Oil pick-up strainer
$% 12.60.20
Remove
1.Disconnect battery earth lead.
2.Remove engine sump.

+ ENGINE - K SERIES KV6, REPAIRS,
Sump - reseal.
3.Remove bolt and remove oil pick-up strainer.
Remove and discard 'O' ring.
Refit
1.Clean oil pick-up strainer and mating face.
2.Remove all traces of sealant from oil strainer
bolt hole and bolt threads.
CAUTION: Do not use a tap.
3.Lubricate new 'O' ring with clean engine oil and
fit to pick-up strainer.
CAUTION: Ensure 'O' ring, Part No.
LYX000210L is fitted.
4.Apply sealant, Part No. STC 50552 to threads
of oil pick-up strainer retaining bolt.
5.Position oil pick-up strainer, fit and tighten bolt
to 8 Nm (6 lbf.ft).
6.Fit engine sump.

+ ENGINE - K SERIES KV6, REPAIRS,
Sump - reseal.
7.Connect battery earth lead.
M12 6660

ENGINE - K SERIES KV6
12-3-52 REPAIRS
Refit
1.Clean oil pump and mating face on cylinder
block ensure bolt holes are clean and dry.
2.Clean oil seal recess in oil pump and running
surface on crankshaft.
3.Fit new oil pump gasket, dry, to cylinder block.
4.Fit oil seal guide, from seal kit, over end of
crankshaft.
5.Position oil pump, aligning flats on oil pump
drive to flats on crankshaft. Fit new Patchlok
bolts and tighten progressively in sequence
shown to:
lStage 1 - 5 Nm (4 lbf.ft)
lStage 2 - 9 Nm (7 lbf.ft)
6.Position new seal on crankshaft up against oil
pump housing. Drift seal into place using tool
LRT-12-202.
CAUTION: Oil seal must be fitted dry.
7.Remove oil seal guide from crankshaft.
8.Connect multiplug to oil pressure switch.
9.Fill canister of replacement oil filter with clean
engine oil.10.Lubricate oil filter sealing ring with clean engine
oil.
11.Fit oil filter and tighten by hand until it seats
then tighten a further half turn.
12.Lubricate new 'O' rings with clean engine oil
and fit to oil cooler pipe unions.
13.Connect oil cooler pipes to oil filter housing and
tighten unions to 26 Nm (19 lbf.ft).
14.Clean crankshaft gear and wipe end of
crankshaft.
15.Fit crankshaft gear.
16.Fit camshaft timing belt.

+ ENGINE - K SERIES KV6, REPAIRS,
Camshaft timing belt.
17.Fill engine with oil.

+ MAINTENANCE, MAINTENANCE,
Engine Oil and Filter – KV6.
18.Connect battery earth lead.

ENGINE - K SERIES KV6
OVERHAUL 12-3-79
9.Ensure rings are free to rotate, position
compression ring gaps A and B at 120° to each
other and away from thrust side. Position oil
control ring gap C and spring gap D at 30° on
opposite side of gudgeon pin axis.
10.Check clearance of each piston ring to its
respective groove.

+ GENERAL DATA, Engine - KV6
Petrol.Reassembly
1.Clean cylinder liners and liner recess in cylinder
block.
2.Lubricate cylinder liner bores, pistons and rings
with clean engine oil, ensure ring gaps are
correctly spaced.
3.Clean bearing shell recesses in connecting
rods and bearing caps.
4.Fit piston ring clamp, LRT-12-204 to each
piston in turn and fit piston to its respective
cylinder liner ensuring that when fitted, arrow
on piston crown will be towards front of engine.
CAUTION: Do not push pistons fully down
bores at this stage.
5.Remove piston ring clamp.
6.Apply a 2.00 mm (0.1 in) thick continuous bead
of sealant, Part No. RTC 3347, around
shoulder of each cylinder liner as shown.
7.Keeping cylinder liner 'square' to cylinder block,
push each liner fully down until shoulder of liner
seats against cylinder block ensuring that the
arrow on the piston is towards front of engine.
8.To prevent cylinder liners from being displaced,
position LRT-12-144 cylinder liner clamps and
secure to cylinder block with cylinder head
bolts. Ensure that feet of clamps do not
protrude over liner bores.
9.Fit crankshaft.

+ ENGINE - K SERIES KV6,
OVERHAUL, Crankshaft.
M12 6839
D
BA
C
M12 6842

ENGINE - K SERIES KV6
12-3-100 OVERHAUL
31.Check that fitted height of valve guide, 'A', is
6.00 mm (0.24 in).
32.Check condition of valve seats and existing
valves that are to be re-used.
33.Renew valve seat inserts as necessary.
CAUTION: Do not damage counterbore
when removing insert.
34.Cool replacement valve seat inserts using
liquid nitrogen and press into cylinder head in
one continuous operation.
CAUTION: Do not heat cylinder head.
Inserts must not stand proud of combustion
face on completion of cutting operation.
35.Cut valve seats using a suitable pilot and the
following cutters:
l15° - To cut first angle
l45° - Make final cut and remove any burrs
l60° - To narrow seat and obtain correct
valve seat width
36.Check valve seat width and face angle:
lSeat width - 'A' - Inlet = 1.2 mm (0.05 in);
Exhaust = 1.6 mm (0.06 in)
lValve face angle - 'B' - Inlet and exhaust =
45°
37.Lap each valve to its seat using grinding paste.38.Apply Prussian Blue to valve seat, insert valve
and press it into position several times without
rotating. Remove and check valve for even and
central seating: seating position shown by
Prussian Blue should be in the centre of valve
face: a: High towards stem, increase 60° cut
and restore seat width. b: Low towards edge,
increase 45° cut and restore seat width. Lap
and recheck valve seating.
39.Check valve stem fitted height - 'A'.

+ GENERAL DATA, Engine - KV6
Petrol.
CAUTION: If valve stem fitted height is
above service limit, fit new valve and re-
check. If still over limit, renew valve seat
insert.
40.Clean valve springs and lubricate valves.
Reassembly
1.Lubricate new valve stem oil seals with clean
engine oil.
2.Using tool LRT-12-071 fit new valve stem oil
seals.
3.Fit valves.
M12 7894
A

RESTRAINT SYSTEMS
REPAIRS 75-1
RESTRAINT SYSTEMS REPAIRS
Automatic belt assembly - front - 3 door
$% 76.73.13
Remove
1.Remove seat base finisher.

+ SEATS, REPAIRS, Finisher - seat
base - front - each.
2.Remove body side rear trim casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - body side - rear - 3
door.
3.Remove 2 Torx bolts securing seat belt lower
mounting and remove mounting from seat belt.
4.Release seat belt retaining strap.
5.Remove cover from upper mounting.
6.Remove Torx bolt from upper mounting.
7.Remove bolt from seat belt reel and remove
reel.Refit
NOTE: If the SRS component is to be replaced,
the bar code of the new unit must be recorded.
1.Position reel and tighten bolt to 31 Nm (23
lbf.ft).
2.Extend belt, position top mounting and tighten
Torx bolt to 31 Nm (23 lbf.ft).
3.Fit top mounting cover.
4.Secure belt retaining strap.
5.Fit lower mounting to seat belt, position
mounting, fit and tighten Torx bolts to 40 Nm
(29 lbf.ft).
6.Fit body rear side trim casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - body side - rear - 3
door.
7.Fit seat base finisher.

+ SEATS, REPAIRS, Finisher - seat
base - front - each.

RESTRAINT SYSTEMS
75-2 REPAIRS
Automatic belt assembly - front - 5 door
$% 76.73.13
Remove
1.Remove seat base finisher.

+ SEATS, REPAIRS, Finisher - seat
base - front - each.
2.Remove 'B/C' post upper finisher.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'B/C' post - upper -
renew.
3.Release seat belt retaining strap.
4.Remove nut securing seat belt upper
anchorage to mounting.
5.Remove bolt from seat belt reel and remove
reel.Refit
NOTE: If the SRS component is to be replaced,
the bar code of the new unit must be recorded.
1.Position reel and tighten bolt to 31 Nm (23
lbf.ft).
2.Extend belt, position top mounting and tighten
nut to 31 Nm (23 lbf.ft).
3.Secure belt retaining strap.
4.Fit 'B/C' post upper finisher.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'B/C' post - upper -
renew.
5.Fit seat base finisher.

+ SEATS, REPAIRS, Finisher - seat
base - front - each.

RESTRAINT SYSTEMS
REPAIRS 75-3
Seat belt - centre - rear
$% 76.73.20
Remove
1.Remove RH rear seat.

+ SEATS, REPAIRS, Rear seat - RH.
2.Remove 2 screws and remove seat belt reel
cover.
3.Remove nut and release seat belt reel.4.Remove 5 screws and remove both end
covers.
5.Remove 3 Torx bolts and remove squab from
cushion.
6.Release rear of cushion cover from frame.
7.Release sides and front of cushion cover from
frame.

RESTRAINT SYSTEMS
75-4 REPAIRS
8.Release cover and pad from frame.
9.Remove Torx bolt from centre seat belt anchor
and right seat belt buckle.
10.Remove seat belt and right seat belt buckle.
Refit
1.Position centre seat belt anchor and right seat
belt buckle to seat and tighten Torx bolt to 32
Nm (24 lbf.ft).
2.Fit cover and pad to frame.
3.Fit front and sides of cushion cover to frame.
4.Fit rear of cushion cover to frame.
5.Fit cushion to squab and tighten Torx bolts.
6.Fit end covers and tighten screws.
7.Position seat belt reel in seat squab and tighten
nut to 32 Nm (24 lbf.ft).
8.Fit seat belt reel cover and tighten screws.
9.Fit rear seat.

+ SEATS, REPAIRS, Rear seat - RH.
Seat belt - rear - LH
$% 76.73.23
Remove
1.Remove rear quarter upper trim casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - upper
- 5 door.
2.Remove Torx bolt from seat belt upper
mounting.
3.Remove Torx bolt from seat belt reel and
remove reel.
Refit
1.Position reel and tighten Torx bolt to 50 Nm (37
lbf.ft).
2.Extend belt, position top mounting and tighten
Torx bolt to 32 Nm (24 lbf.ft).
3.Fit rear quarter upper trim casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - upper
- 5 door.

RESTRAINT SYSTEMS
75-6 REPAIRS
Stalk - rear seat belt - LH - 3 door
$% 76.73.32
Remove
1.Remove rear seat.

+ SEATS, REPAIRS, Cushion & squab
- rear seat - bench type - 3 door.
2.Remove 2 screws from hinge cover and
remove cover from seat hinge.
3.Remove 4 screws and remove rear seat centre
console.
4.Release rear seat cushion cover retainers and
position cushion aside.5.Remove Torx bolt from seat belt buckle and
remove buckle.
Refit
1.Fit buckle to seat frame and tighten Torx bolt to
32 Nm (24 lbf.ft).
2.Position seat cushion and secure cover
retainers.
3.Fit centre console and secure with screws.
4.Fit hinge cover and secure with screws.
5.Fit rear seat.

+ SEATS, REPAIRS, Cushion & squab
- rear seat - bench type - 3 door.

RESTRAINT SYSTEMS
REPAIRS 75-7
Stalk - rear seat belt - LH - 5 door
$% 76.73.32
Remove
1.Fold rear seat forward.
2.Remove 3 screws from end cover and remove
cover from seat hinge.
3.Remove 4 Torx bolts from seat lock down catch
and remove catch assembly.
4.Remove Torx bolt from seat belt buckle and
remove buckle.Refit
1.Fit buckle to catch assembly and tighten Torx
bolt to 32 Nm (24 lbf.ft).
2.Fit catch assembly to seat and tighten Torx
bolts.
3.Fit catch assembly to seat, fit Torx bolts but do
not tighten at this stage.
4.Fold seat down and check that seat unfolds on
lock down bar correctly. Adjust catch assembly
if required.
5.Tighten catch Torx bolts to 32 Nm (24 lbf.ft).
6.Recheck seat fold.
7.Fit end cover and tighten screws.
8.Reposition rear seats.