lock LAND ROVER FREELANDER 2001 Workshop Manual
[x] Cancel search | Manufacturer: LAND ROVER, Model Year: 2001, Model line: FREELANDER, Model: LAND ROVER FREELANDER 2001Pages: 1007, PDF Size: 23.47 MB
Page 890 of 1007
AIR CONDITIONING
ADJUSTMENTS 82-3
ADJUST ME NTS
Drive belt - compressor - Td4
$% 82.10.01
Check
1.Disconnect battery earth lead.
2.Remove underbelly panel.
+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
3.Turn steering on RH lock.
4.Remove 3 bolts and RH splash shield.
5.Check condition of drive belt. Renew a drive
belt that shows signs of wear and splitting.Adjust
1.Loosen clamp and pivot bolts of compressor
drive belt tensioner.
2.Apply an anti-clockwise torque of 38 Nm (28
lbf.ft) for an existing belt and 47 Nm (35 lbf.ft)
for a new belt to tensioner plate hexagon.
3.Tighten tensioner clamp bolt to 24 Nm (18
lbf.ft).
4.Tighten tensioner pivot bolt to 24 Nm (18 lbf.ft).
5.Fit splash shield and tighten bolts to 10 Nm (7.5
lbf.ft).
6.Fit underbelly panel.
+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
7.Connect battery earth lead.
M82 0721
Page 894 of 1007
AIR CONDITIONING
REPAIRS 82-7
Compressor - KV6
$% 82.10.20
Remove
1.Disconnect battery earth lead.
2.Recover refrigerant from A/C system.
+ AIR CONDITIONING, REFRIGERANT
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery -
recycling and recharge.
3.Remove underbelly panel.
+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
4.Remove RH front road wheel.
5.Remove 3 bolts securing RH splash shield to
body and remove shield.
6.Using a 3/8” square drive socket bar, raise
ancillary drive belt tensioner and release drive
belt from A/C compressor pulley.7.Remove 2 bolts securing high and low pressure
pipes to compressor. Release pipes from
compressor, remove and discard 'O' rings.
CAUTION: Before disconnecting or
removing components, ensure the
immediate area around joint faces and
connections are clean. Plug open
connections to prevent contamination.
8.Disconnect multiplug from compressor.
9.Note fitted position of heat shield on
compressor and remove 3 bolts securing
compressor to front mounting plate and
cylinder block. Remove compressor and heat
shield.
M12 6614
Page 895 of 1007
AIR CONDITIONING
82-8REPAIRS
Refit
1.If a new compressor is being installed, drain the
required amount of refrigerant oil from the new
compressor.
+ GENERAL INFORMATION, Air
conditioning compressor replacement.
2.A new compressor is sealed and pressurised
with Nitrogen gas, slowly release the sealing
cap, gas pressure should be heard to release
as the seal is broken.
3.Clean compressor and mating face on front
mounting plate and cylinder block.
4.Position compressor, fit but do not fully tighten
lower bolt.
5.Position heat shield and fit compressor upper
securing bolts. Tighten compressor upper and
lower securing bolts to 25 Nm (18 lbf.ft).
6.Remove caps from compressor and high
pressure pipe.
7.Clean compressor high pressure pipe
connection.
8.Lubricate new 'O' ring with refrigerant oil and fit
to high pressure pipe.
9.Connect high pressure pipe to compressor, fit
and tighten bolt to 25 Nm (18 lbf.ft).
10.Connect multiplug to compressor.
11.Remove caps from compressor and low
pressure pipe.
12.Clean compressor low pressure pipe
connection.
13.Lubricate new 'O' ring with refrigerant oil and fit
to low pressure pipe.
14.Connect low pressure pipe to compressor, fit
and tighten bolt to 25 Nm (18 lbf.ft).
15.Clean pulley 'V's and tensioner pulley running
surface.
16.Using a 3/8” square drive socket bar, raise
ancillary drive belt tensioner and fit drive belt to
pulleys.
17.Fit splash shield and secure with bolts.
18.Fit RH road wheel and tighten nuts to 115 Nm
85 lbf.ft).
19.Replace receiver drier.
+ AIR CONDITIONING, REPAIRS,
Receiver drier.
20.Recharge A/C system.
+ AIR CONDITIONING, REFRIGERANT
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery -
recycling and recharge.
21.Connect battery earth lead.
22.Fit underbelly panel.
+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
Compressor - K1.8
$% 82.10.20
Remove
1.Disconnect battery earth lead.
2.Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
3.Remove underbelly panel.
+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
4.Recover refrigerant from A/C system.
+ AIR CONDITIONING, REFRIGERANT
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery -
recycling and recharge.
5.Remove alternator.
+ CHARGING AND STARTING,
REPAIRS, Alternator - K1.8.
6.Disconnect multiplug from compressor.
7.Remove 2 bolts securing A/C pipes to
compressor, release A/C pipes from
compressor.
CAUTION: Before disconnecting or
removing components, ensure the
immediate area around joint faces and
connections are clean. Plug open
connections to prevent contamination.
8.Remove and discard 'O' rings from A/C pipes.
M82 0730
Page 902 of 1007
AIR CONDITIONING
REPAIRS 82-15
Valve - thermostatic expansion (TXV)
$% 82.25.01
Remove
1.Disconnect battery earth lead.
2.Recover refrigerant from A/C system.
+ AIR CONDITIONING, REFRIGERANT
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery -
recycling and recharge.
3.Remove bolt securing A/C pipes to TXV,
disconnect pipes and discard 'O' rings. Plug A/
C connections.
WARNING: Under no circumstances should
refrigerant hoses be disconnected without
first discharging the system.4.Remove 2 Allen screws securing TXV to
bulkhead, withdraw assembly and discard 'O'
rings.
CAUTION: Before disconnecting or
removing components, ensure the
immediate area around joint faces and
connections are clean. Plug open
connections to prevent contamination.
Refit
1.Clean mating faces and seal recesses on
evaporator, TXV and block and pipe assembly.
2.Lubricate new 'O' rings with clean refrigerant oil
and fit to TXV pipes.
3.Fit block and pipe assembly to TXV and tighten
bolts to 5 Nm (3.5 lbf.ft).
4.Recharge A/C system.
+ AIR CONDITIONING, REFRIGERANT
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery -
recycling and recharge.
5.Connect battery earth lead.
Page 914 of 1007
CHARGING AND STARTING
ADJUSTMENTS 86-1-1
CHARGING AND STARTING ADJUST ME NTS
Ancillary drive belt - K1.8
$% 86.10.05
Check
1.Disconnect battery earth lead.
2.Turn steering on RH lock.
3.Remove 3 bolts and remove splash shield.
4.Rotate crankshaft a sufficient number of turns
to check condition of drive belt. Renew a drive
belt that shows signs of wear, splitting or oil
contamination.
5.Apply a force of 10 kg to drive belt at position 'X'
and measure deflection between crankshaft
pulley and alternator pulley. Deflection must be
6 - 8 mm.Adjust
1.Loosen alternator pivot nut and bolt.
2.Loosen bolt securing alternator adjustment
bracket to engine.
3.Loosen bolt securing alternator to adjustment
bracket.
4.Increase drive belt tension by rotating
alternator adjustment bolt clockwise.
5.Tighten alternator pivot and adjustment bracket
bolts to 25 Nm (18 lbf.ft).
6.Recheck drive belt tension.
7.Fit splash shield and secure with bolts.
8.Straighten steering.
9.Connect battery earth lead.
Page 915 of 1007
CHARGING AND STARTING
86-1-2 ADJUSTMENTS
Ancillary drive belt - K1.8 with A/C
$% 86.10.05
Check
1.Disconnect battery earth lead.
2.Turn steering on RH lock.
3.Remove 3 bolts and remove splash shield.
4.Rotate crankshaft a sufficient number of turns
to check condition of drive belt. Renew a drive
belt that shows signs of wear, splitting or oil
contamination.
5.Check belt length, belt must be renewed before
indicator reaches RH end of slot.
6.Fit splash shield and secure with bolts.
7.Straighten steering.
8.Connect battery earth lead.
Page 916 of 1007
CHARGING AND STARTING
REPAIRS 86-1-3
REPAIRS
Alternator - Td4
$% 86.10.02
Remove
1.Disconnect battery earth lead.
2.Drain cooling system.
+ COOLING SYSTEM - Td4,
ADJUSTMENTS, Coolant - drain and refill.
3. Models with A/C: Remove compressor drive
belt.
+ AIR CONDITIONING, REPAIRS,
Drive belt - compressor - Td4.
4.Remove 3 bolts securing coolant rail to sump
and cylinder block.
CAUTION: Care must be taken to ensure
that oil or fluid does not enter or
contaminate the alternator.
5. Models with A/C: Loosen bolt securing
compressor support bracket to sump, do not
remove.
6. Models with A/C: Remove 3 bolts securing
compressor to mounting bracket, release
support bracket and tie compressor aside.7. Models with A/C: Remove 3 bolts and bracket,
securing compressor mounting to casting on
cylinder block.
8.Disconnect alternator multiplug.
9.Remove nut securing battery cable to alternator
and remove cable.
10.Remove 3 bolts and remove alternator.
M86 5309
M86 5311
Page 920 of 1007
CHARGING AND STARTING
REPAIRS 86-1-7
Ancillary drive belt - Td4
$% 86.10.03
Remove
1.Disconnect battery earth lead.
2.Remove engine acoustic cover if fitted.
+ ENGINE - Td4, REPAIRS, Cover -
engine acoustic - Up to 02.5 Model Year.
3.Remove underbelly panel.
+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
4.Turn steering on RH lock.
5.Remove 3 bolts and RH splash shield.
6.Position LRT-12-163 to ancillary drive belt
tensioner, turn tensioner anti-clockwise and
release ancillary drive belt from pulleys.
7.Remove ancillary drive belt.Refit
1.Ensure pulleys are clean and damage free.
CAUTION: Examine drive belt for signs of
wear. A drive belt with cracked ribs is
acceptable. A drive belt that has loose or
missing parts of ribs must be changed.
2.Use LRT-12-163 to hold belt tensioner off and
with assistance, fit ancillary belt. Ensure belt is
correctly located in pulley grooves.
3.Fit splash shield and tighten bolts to 10 Nm (7
lbf.ft).
4.Fit underbelly panel.
+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
5.Fit engine acoustic cover if fitted.
+ ENGINE - Td4, REPAIRS, Cover -
engine acoustic - Up to 02.5 Model Year.
6.Connect battery earth lead.
M86 5290A
LRT-12-163
Page 921 of 1007
CHARGING AND STARTING
86-1-8 REPAIRS
Ancillary drive belt - K1.8 without A/C
$% 86.10.03
Remove
1.Disconnect battery earth lead.
2.Remove PAS pump drive belt.
+ STEERING, REPAIRS, Drive belt -
K1.8.
3.Loosen alternator pivot nut and bolt.
4.Loosen bolt securing alternator adjustment
bracket to engine.
5.Loosen bolt securing alternator to adjustment
bracket.
6.Rotate alternator drive belt adjustment bolt anti-
clockwise to release tension from belt and
remove belt.Refit
1.Ensure pulleys are clean and damage free.
CAUTION: Examine drive belt for signs of
wear. A drive belt with cracked ribs is
acceptable. A drive belt that has loose or
missing parts of ribs must be changed.
2.Fit drive belt. Ensure belt is located correctly in
pulley grooves.
3.Adjust belt tension.
+ CHARGING AND STARTING,
ADJUSTMENTS, Ancillary drive belt - K1.8.
4.Fit PAS pump drive belt.
+ STEERING, REPAIRS, Drive belt -
K1.8.
5.Connect battery earth lead.
Page 922 of 1007
CHARGING AND STARTING
REPAIRS 86-1-9
Ancillary drive belt - K1.8 with A/C
$% 86.10.03
Remove
1.Disconnect battery earth lead.
2.Remove PAS pump drive belt.
+ STEERING, REPAIRS, Drive belt -
K1.8.
3.Fit a 13 mm spanner to hexagon on belt
tensioner and rotate fully clockwise to release
tension on drive belt.
4.To hold tensioner in this position, use a suitable
pin, not exceeding 3 mm diameter, fitted into
hole in tensioner backplate.
5.Remove drive belt.Refit
1.Clean drive belt pulley grooves and ensure
grooves are not damaged.
CAUTION: Examine drive belt for signs of
wear. A drive belt with cracked ribs is
acceptable. A drive belt that has loose or
missing parts of ribs must be changed.
2.Fit drive belt. Ensure belt is located correctly in
pulley grooves.
3.Release tension, remove retaining pin and
lower tensioner pulley onto drive belt.
4.Fit PAS pump drive belt.
+ STEERING, REPAIRS, Drive belt -
K1.8.
5.Connect battery earth lead.