lock LAND ROVER FREELANDER 2001 Workshop Manual

CHARGING AND STARTING
86-1-12 REPAIRS
12.Remove and discard tensioner arm seal.
13.Remove 2 bolts from timing cover, securing
ancillary drive belt tensioner.
14.Remove tensioner.
Refit
1.Clean tensioner block and mounting.
2.Position tensioner block, temporarily fit
tensioner arm to align spring block with timing
cover. Fit bolts and tighten to 25 Nm (18 lbf.ft).
Remove tensioner arm.
3.Clean seal mounting for tensioner arm on
timing cover, fit new seal.
4.Fit ancillary drive belt tensioner arm to timing
cover, turn through 180° to align with tensioner
spring housing, push fully home. Fit and tighten
nut to 10 Nm (7.5 lbf.ft).
5.Fit alternator.

+ CHARGING AND STARTING,
REPAIRS, Alternator - Td4.
6.Fit idler pulley to mounting and tighten Allen
bolt to 25 Nm (18 lbf.ft).
7.Position dipstick tube to oil filter, fit bolt and
tighten to 10 Nm (7.5 lbf.ft).
8.Fit ancillary drive belt.

+ CHARGING AND STARTING,
REPAIRS, Ancillary drive belt - Td4.
9.Fit hydramount.

+ ENGINE - Td4, REPAIRS,
Hydramount - engine - RH.
10.Fit underbelly panel.

+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
11.Connect battery earth lead.
Battery
$% 86.15.01
Remove
1.Disconnect both battery terminals, earth lead
first.
2.Remove bolt and battery clamp.
3.Remove battery.
Refit
1.Clean battery tray.
2.Fit battery and clamp, tighten bolt to 12 Nm (9
lbf.ft).
3.Apply petroleum jelly to both terminals, fit and
tighten terminal bolts negative lead last.

CONTROL UNITS
REPAIRS 86-3-1
CONTROL UNITS REPAIRS
Control unit - window lift
$% 86.25.39
Remove
1.Remove driver's side fuse box.

+ HARNESSES, REPAIRS, Fuse box -
passenger compartment.
2.Remove 2 nuts securing window lift control unit
and release unit from studs.
3.Disconnect multiplug from window lift control
unit and remove unit from vehicle.
Refit
1.Connect multiplug to window lift control unit.
2.Position unit and secure with 2 nuts.
3.Fit fuse box.

+ HARNESSES, REPAIRS, Fuse box -
passenger compartment.
Relay - power folding mirrors - from
02MY
$% 86.55.13
CAUTION: If the power fold mirrors are operated
consecutively more than three times, then they
will cease to function for a period of one minute.
This is to prevent damage to the power fold
mirror motors.
Remove
1.Remove passenger side tread strip.
2.Release power fold mirror relay from 'A' post.
3.Remove relay from harness block connector.
Refit
1.Fit relay to harness block connector.
2.Fit relay to securing clip.
3.Fit tread strip.

SECURITY
86-4-10 REPAIRS
Receiver - alarm system
$% 86.77.31
Remove
1.Remove instrument cowl.

+ INSTRUMENTS, REPAIRS, Cowl -
instrument - up to 04MY.
Up to 04MY illustrated.
2.Remove 4 screws and remove instrument
panel upper cover.
3.Disconnect multiplug and remove alarm
receiver from instrument pack.
Refit
1.Fit alarm receiver and connect multiplug.
2.Fit instrument panel upper cover and secure
with screws.
3.Fit instrument cowl.

+ INSTRUMENTS, REPAIRS, Cowl -
instrument - up to 04MY.
Coil - passive immobilisation - alarm
system
$% 86.77.35
Remove
1.Remove steering column nacelle.

+ STEERING, REPAIRS, Nacelle -
column.
2.Release passive coil from steering lock.
3.Collect illumination ring.
4.Disconnect multiplug and remove passive coil.
Refit
1.Fit illumination ring.
2.Fit passive coil and connect multiplug.
3.Fit steering column nacelle.

+ STEERING, REPAIRS, Nacelle -
column.

WINDOWS
86-5-2 REPAIRS
Motor & control unit - front door - 5 door
$% 86.25.01
Remove
1.Remove front door plastic sheet.

+ DOORS, REPAIRS, Plastic sheet -
front door - 5 door.
2.Disconnect multiplug from door glass motor.
3.Loosen 2 screws clamping control unit to glass.
4.Release cable from door clip.
5.Remove 5 screws securing control unit to door.
6.Release cable from door clip and manoeuvre
motor and control unit out from door aperture.
Refit
1.Position motor and control unit in door aperture
and locate to glass.
CAUTION: It is very important when fitting
the control unit that the cable with the anti-
rattle sleeve is next to the trim casing and
the motor cable next to the glass.
2.Fit and tighten screws securing control unit to
door.
3.Secure cable in door clip.
4.Tighten clamps securing control unit to glass, to
9 Nm (7 lbf.ft).
5.Connect multiplug to door glass motor.
6.Fit front door plastic sheet.

+ DOORS, REPAIRS, Plastic sheet -
front door - 5 door.
Switch - master window - 5 door - from
04MY
$% 86.25.08
The procedure to remove the window lift and door
panic lock switches is similar to the one shown
below.
Remove
1.Carefully release window lift switch pack from
door trim casing.
2.Disconnect 3 multiplugs from window lift switch
pack and remove switch pack.
NOTE: Do not carry out further dismantling if
component is removed for access only.
3.Carefully release and remove window lift switch
pack from bezel.
Refit
1.Fit window lift switch pack to bezel.
2.Position switch pack, connect multiplugs and
secure switch pack to trim casing.
M76 4698

HARNESSES
REPAIRS 86-7-13
11.Disconnect 2 Lucars from rear screen element.
12.Remove 4 screws from door latch, release door
latch to access multiplugs and harness clips.
13.Disconnect 2 multiplugs from door lock.14.Disconnect multiplug from rear wiper motor.
15.Disconnect multiplug from rear window motor.
16.Release and disconnect 3 multiplugs and
washer tube from main harness at 'E' post.

HARNESSES
86-7-14 REPAIRS
17.Release tail door harness from 13 retaining
clips.
18.Release harness sheath from tail door and 'E'
post.
19.Remove harness from vehicle.Refit
1.Position harness to vehicle and secure in
retaining clips.
2.Secure harness sheath to tail door and 'E' post.
3.Connect multiplugs and washer tube to main
harness, secure multiplugs to body.
4.Connect multiplugs to window motor, wiper
motor and door lock.
5.Position door latch, fit and tighten screws.
6.Connect Lucars to heated rear screen.
7.Position number plate lamp housing, locate
seal and fit spacers.
8.Connect multiplug and Lucars to housing.
9.Fit housing and secure with nuts.
10.Connect washer tube behind spare wheel
carrier.
11.Secure harness clips to spare wheel carrier,
connect multiplug to CHMSL, fit CHMSL and
secure with screws.
12.Fit spare wheel and secure with nuts.
13.Fit tail door plastic sheet.

+ DOORS, REPAIRS, Plastic sheet -
tail door.
14.Fit rear lower trim casing .

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - lower
- 5 door.

HARNESSES
REPAIRS 86-7-15
Harness - interior lights - 5 door
$% 86.70.44
Remove
1.Remove fascia.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia - up to 04MY.
2.Remove headlining.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 5 door.
3.Disconnect aerial connection and interior light
harness from main harness.
4.Disconnect multiplug from volumetric sensor.
5.Release 10 harness clips.
6.Remove harness.
Refit
1.Position harness and secure harness clips.
2.Connect multiplug to volumetric sensor.
3.Connect multiplug and aerial connection to
main harness.
4.Fit headlining.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 5 door.
5.Fit fascia.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia - up to 04MY.
Harness - front door - 5 door
$% 86.70.65
Remove
1.Remove front door plastic sheet.

+ DOORS, REPAIRS, Plastic sheet -
front door - 5 door.
2.Disconnect multiplugs from door lock, door
mirror and window motor.
3.Release 8 clips securing door harness to door.
4.Release 2 multiplugs from location at base of
'A' post and disconnect multiplugs.
5.Release sheath from front edge of door, and
pull harness from door.
6.Release sheath from 'A' post and pull harness
from 'A' post.
7.Remove door harness.
Refit
1.Position harness to 'A' post and feed harness
partly into 'A' post.
2.Feed sheath onto harness and locate sheath to
'A' post.
3.Feed harness through front edge of door and
secure sheath to door.
4.Connect and secure multiplugs at base of 'A'
post.
5.Position harness to door and secure with clips.
6.Connect multiplugs to door mirror, door lock
and window motor.
7.Fit front door plastic sheet.

+ DOORS, REPAIRS, Plastic sheet -
front door - 5 door.

INSTRUMENTS
REPAIRS 88-1
INS TRUMENTS REPAIRS
Clock
$% 88.15.07
Remove
1.Remove clock finisher from fascia.
2.Remove 2 screws securing clock to fascia.
3.Release clock to gain access to multiplug.
4.Disconnect multiplug and remove clock.Refit
1.Position clock to fascia and connect multiplug.
2.Fit and tighten screws securing clock to fascia.
3.Fit clock finisher to fascia.

INSTRUMENTS
REPAIRS 88-7
7.Remove 6 screws securing fuel tank sender
assembly access panel to floor.
8.Remove fuel tank sender assembly access
panel.
9.Disconnect multiplug from fuel tank sender
assembly.
10.Place a container beneath fuel tank to collect
possible fuel spillage.
11.Release and remove fuel pressure relief, fuel
feed and return hoses from fuel tank sender
assembly.
WARNING: The spilling of fuel is
unavoidable during this operation. Ensure
that all necessary precautions are taken to
prevent fire and explosion.
12. Models with fuel burning heater (FBH):
Release clip and disconnect FBH fuel feed
hose from fuel tank sender assembly.
CAUTION: Always fit plugs to open
connections to prevent contamination.13.Use LRT-19-009 and remove locking ring from
fuel tank sender assembly.
14.Remove fuel tank sender assembly from fuel
tank and discard seal.
NOTE: The fuel pump and fuel gauge tank unit
are integral parts of the fuel pump housing and
cannot be renewed separately
M88 0359

INSTRUMENTS
88-8 REPAIRS
Refit
1.Clean fuel tank sender assembly and mating
face.
2.Fit new fuel tank sender assembly seal to fuel
tank.
3.Fit fuel tank sender assembly to fuel tank.
4.Using LRT-19-009 fit and secure fuel tank
sender assembly locking ring to fuel tank.
5. Models with FBH: Connect FBH hose to fuel
tank sender assembly and secure with clip.
6.Fit and secure pressure relief, fuel feed and
return hoses to fuel tank sender assembly.
7.Remove container from beneath fuel tank.
8.Connect multiplug to fuel tank sender
assembly.
9.Fit fuel tank sender assembly access panel and
secure with screws.
10.Position carpet to floor and secure with
fasteners.
11.Reposition rear seat.
12.Close rear and tail doors.
13.Connect battery earth lead.