heater LAND ROVER FREELANDER 2001 Service Manual

HEATING AND VENTILATION
REPAIRS 80-15
Resistor unit - fan motor
$% 80.20.17
Remove
1. LHD models only: Disconnect air inlet
connector hose from heater and evaporator.
2.Disconnect multiplug from resistor.
3.Release clip and remove resistor from heater.
Refit
1.Fit resistor to heater.
2.Connect multiplug to resistor.
3. LHD models only: Connect air inlet connector
hose.
Matrix - heater
$% 80.20.29
Remove
1.Remove heater assembly.

+ HEATING AND VENTILATION,
REPAIRS, Heater unit.
2.Remove screw securing pipe clamp to heater
casing and remove clamp.
3.Remove 2 screws from matrix cover and
remove cover.
4.Remove heater matrix.
Refit
1.Fit heater matrix to heater assembly.
2.Fit matrix cover and secure with screws.
3.Fit pipe clamp and secure with screw.
4.Fit heater assembly.

+ HEATING AND VENTILATION,
REPAIRS, Heater unit.

HEATING AND VENTILATION
REPAIRS 80-17
Relay - control - positive temperature co-
efficient (PTC) - Td4 models
$% 80.20.35
Remove
1.Release PTC heater fuse holder from PTC
heater control relay.
2.Release PTC heater control relay holder from
'E' box bracket.3.Remove cover from PTC heater control relay.
4.Remove PTC heater control relay.
Refit
1.Fit PTC heater control relay.
2.Ensure cover seal is fitted correctly and fit PTC
heater control relay cover.
3.Fit PTC heater control relay holder to 'E' box
bracket.
4.Fit PTC heater fuse holder to PTC heater
control relay holder.

HEATING AND VENTILATION
80-18REPAIRS
Fuel burning heater (FBH)
$% 80.40.01
Remove
1.Disconnect battery earth lead.
2.Remove front bumper.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front - up to 04MY.
3.Drain coolant.

+ COOLING SYSTEM - Td4,
ADJUSTMENTS, Coolant - drain and refill.
4.Position container to collect coolant spillage.
5.Release clips, disconnect coolant feed and
return hoses from FBH.
CAUTION: Before disconnecting or
removing components, ensure the
immediate area around joint faces and
connections are clean. Plug open
connections to prevent contamination.
6.Position an absorbent cloth, release clip and
remove fuel feed hose from FBH. Plug
connections and move aside.7.Loosen 1 bolt and remove other bolt securing
FBH mounting bracket to body.
8.Release FBH from mounting, disconnect
multiplugs and move assembly aside.
NOTE: Do not carry out further dismantling if
component is removed for access only.
9.Remove 3 bolts securing FBH to mounting
bracket.
10.Remove bracket.
M80 0496
M80 0499

HEATING AND VENTILATION
80-20REPAIRS
Fuel pump - fuel burning heater - up to
03MY
$% 80.40.40
Remove
1.Disconnect battery earth lead.
2.Remove RH rear wheel arch liner.

+ EXTERIOR FITTINGS, REPAIRS,
Liner - rear wheel arch.
3.Disconnect multiplug from fuel pump.
4.Release clips and remove fuel pipes from fuel
pump.
CAUTION: Before disconnecting or
removing components, ensure the
immediate area around joint faces and
connections are clean. Plug open
connections to prevent contamination.
5.Release fuel pump from rubber mountings and
remove pump.Refit
1.Clean fuel hose connections.
2.Position fuel pump and secure in rubber
mountings.
3.Position fuel pipes to pump and secure with
clips.
4.Connect multiplug to fuel pump.
5.Fit rear wheel arch liner.

+ EXTERIOR FITTINGS, REPAIRS,
Liner - rear wheel arch.
6.Connect battery earth lead.
M80 0495

HEATING AND VENTILATION
REPAIRS 80-21
Fuel pump - fuel burning heater - from
03MY
$% 80.40.40
Remove
1.Disconnect battery earth lead.
WARNING: Fuel vapour is highly flammable
and in confined spaces is also explosive
and toxic. Always have a fire extinguisher
containing foam, CO
2, gas or powder close
at hand when handling or draining fuel.
2.Raise vehicle on lift.
3.Remove 2 bolts securing fuel pump and filter
assembly to body.
4.Lower fuel pump and filter assembly.
5.Disconnect multiplug from fuel burning heater
pump.
6.Position container below fuel pipes to collect
fuel spillage.7.Disconnect fuel pipes from fuel burning heater
pump.
CAUTION: Before disconnecting or
removing components, ensure the
immediate area around joint faces and
connections are clean. Plug open
connections to prevent contamination.
8.Release and remove fuel burning heater pump
from fuel pump and filter assembly.
Refit
1.Clean fuel pipe connections.
2.Fit and secure fuel burning heater pump to fuel
pump and filter assembly.
3.Connect fuel pipes to fuel burning heater pump.
4.Remove container from below fuel pipes.
5.Connect multiplug to fuel burning heater pump.
6.Position fuel pump and filter assembly to body,
fit bolts and tighten to 10 Nm (7 lbf.ft).
7.Lower vehicle on lift.
8.Connect battery earth lead.
M19 3624

AIR CONDITIONING
REPAIRS 82-13
Refit
1.Lubricate new 'O' rings, dust shield and
condenser thread with refrigerant oil.
2.Fit 'O' rings and dust shield to receiver drier.
CAUTION: Do not remove receiver/dryer
from packaging until immediately before
installation.
3.Fit receiver drier to condenser and tighten to 12
Nm (9 lbf.ft).
4.Tighten clamps securing receiver drier to
condenser.
5.If fitted, fit air deflector and secure with scrivets.
6. Td4 models: Fit intercooler.

+ FUEL DELIVERY SYSTEM - DIESEL,
REPAIRS, Intercooler.
7. Up to 04MY: Position armature, fit and tighten
4 nuts and bolts securing armature to body to
25 Nm (18 lbf.ft).
8. 04MY on: Position armature, fit bolts securing
armature to crash cans and tighten bolts to 25
Nm (18 lbf.ft).
9. KV6 models: Align PAS fluid cooler and
tighten bolts to 8 Nm (6 lbf.ft).
10.Fit bumper valance.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front - up to 04MY.
11.Recharge A/C system.

+ AIR CONDITIONING, REFRIGERANT
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery -
recycling and recharge.
12.Connect battery earth lead.
Switch - control
$% 82.20.07
Remove
1.Remove radio.

+ IN CAR ENTERTAINMENT,
REPAIRS, Radio - up to 04MY.
2.Remove 3 heater control knobs.
3.Remove 2 screws securing heater control
finisher to heater controls and remove finisher.
4.Disconnect multiplug from A/C control switch.
5.Remove switch from heater controls.
Refit
1.Fit A/C control switch and connect multiplug.
2.Fit heater control finisher and secure with
screws.
3.Fit heater control knobs.
4.Fit radio.

+ IN CAR ENTERTAINMENT,
REPAIRS, Radio - up to 04MY.

AIR CONDITIONING
82-16REPAIRS
Evaporator
$% 82.25.20
Remove
1.Depressurise A/C system.

+ AIR CONDITIONING, REFRIGERANT
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery -
recycling and recharge.
2.Remove bolt securing pipes to TXV valve.
3.Release both pipes from TXV valve.
4.Remove and discard 2 'O' rings from pipes.
CAUTION: Immediately cap all A/C pipes to
prevent ingress of dirt and moisture into the
system.
5.Remove fascia.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia - up to 04MY.
6.Remove bolt from face level ducting and
remove ducting.7.Disconnect 3 multiplugs from A/C switches and
heater harness.
8.Remove 2 nuts securing evaporator to body.
9.Release evaporator from drain hose and air
intake, remove evaporator assembly.
10.Release harness from evaporator securing
clips.
11.Remove 7 screws from evaporator casing and
remove top half of casing.
M820798
M820824

AIR CONDITIONING
REPAIRS 82-17
12.Remove evaporator from casing.
13.Remove 2 Allen key bolts securing TXV valve,
remove valve and discard 2 'O' rings.
Refit
1.Lubricate new 'O' rings with clean refrigerant oil
and fit to evaporator pipes
2.Fit evaporator pipes to TXV valve and fit
bracket, fit and tighten bolt to 10 Nm (7 lbf.ft).
3.Carefully fit evaporator to casing.
4.Fit top half of evaporator casing.
5.Fit 7 screws to casing.
6.Fit harness in securing clips.
7.Locate evaporator assembly to drain hose and
air intake, position evaporator to body.
8.Fit and tighten nuts securing evaporator to
body.
9.Connect multiplugs to heater harness and A/C
switches.
10.Position face level vent ducting, fit and tighten
bolt.
11.Fit fascia.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia - up to 04MY.
12.Clean evaporator pipes.
13.Lubricate new 'O' rings with refrigerant oil.
14.Fit 'O' rings to evaporator pipes.
15.Clean evaporator pipes.
16.Fit pipes to TXV valve and fit bracket, tighten
bolt to 10 Nm (7 lbf.ft).
17.Charge A/C system.

+ AIR CONDITIONING, REFRIGERANT
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery -
recycling and recharge.
M820825

LIGHTING
86-2-10 REPAIRS
Switch - hazard warning
$% 86.65.50
Remove
1.Remove radio.

+ IN CAR ENTERTAINMENT,
REPAIRS, Radio - up to 04MY.
2.Remove selector knobs from heater controls.
3.Remove 2 screws securing heater control
finisher to heater controls and remove finisher.
4.Release hazard warning switch from heater
controls.
5.Disconnect multiplug and remove hazard
warning switch.
Refit
1.Position hazard warning switch and connect
multiplug.
2.Fit hazard warning switch to heater controls.
3.Fit heater control finisher to heater controls and
secure with screws.
4.Fit heater control knobs.
5.Fit radio.

+ IN CAR ENTERTAINMENT,
REPAIRS, Radio - up to 04MY.
Switch - combined direction indicator/
headlight/horn
$% 86.65.55
Remove
1.Remove steering column nacelle.

+ STEERING, REPAIRS, Nacelle -
column.
2.Disconnect 2 multiplugs from indicator and light
switch.
3.Rotate steering wheel to access switch screws.
4.Remove 2 screws securing switch.
5.Depress retaining tag and remove switch.
Refit
1.Fit indicator and light switch and secure with
screws.
2.Connect multiplugs to switch.
3.Fit steering column nacelle.

+ STEERING, REPAIRS, Nacelle -
column.

WINDOWS
86-5-6 REPAIRS
Switch - backlight heater
$% 86.65.36
Remove
1.Remove radio.

+ IN CAR ENTERTAINMENT,
REPAIRS, Radio - up to 04MY.
2.Remove selector knobs from heater controls.
3.Remove 2 screws securing heater control
finisher to heater controls and remove finisher.
4.Release heated rear screen switch from heater
controls.
5.Disconnect multiplug from heated rear screen
switch and remove switch.Refit
1.Position heated rear screen switch and connect
multiplug.
2.Fit switch to heater control panel.
3.Fit heater control finisher to heater controls and
secure with screws.
4.Fit heater control knobs.
5.Fit radio.
+ IN CAR ENTERTAINMENT,
REPAIRS, Radio - up to 04MY.