heater LAND ROVER FREELANDER 2001 Owner's Guide

HEATING AND VENTILATION
REPAIRS 80-1
HEATING A ND VENT ILATION REPAIRS
Controls - heater - up to 04MY
$% 80.10.02
Remove
1.Remove front console.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - front - up to 04MY.
2.Release air blend control cable from control
knob and abutment.
3.Release air distribution control cable from
control knob and abutment.
4.Disconnect multiplugs from all switches.
5.Disconnect illumination multiplug.
6.Remove heater controls.
7.Remove fan speed switch drive shaft.8.Remove 2 screws securing fan speed switch
and remove switch.
9.Remove 5 switches from heater controls.
Refit
1.Fit switches to heater control housing.
2.Fit fan speed switch and secure with screws.
3.Fit drive shaft to fan speed switch.
4.Fit heater control assembly to vehicle.
5.Connect switch and illumination multiplugs.
6.Connect air blend control cable to control knob
and abutment.
7.Connect air distribution control cable to control
knob and abutment.
8.Fit front console.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - front - up to 04MY.

HEATING AND VENTILATION
80-2REPAIRS
Controls - heater - from 04MY
$% 80.10.02
Remove
1.Remove the Radio/CD module.

+ IN CAR ENTERTAINMENT,
REPAIRS, Radio/CD - from 04MY.
2.Remove 4 screws securing heater controls to
fascia.
3.Move heater control assembly to access
cables.
4.Release air distribution cables from control
knobs and abutments.
5.Disconnect 3 multiplugs from heater control
assembly.
6.Remove heater controls.Refit
1.Fit heater control assembly to vehicle.
2.Connect multiplugs.
3.Connect heater control cables and secure to
abutment with clips.
4.Position heater control panel, fit and tighten
screws.
5.Fit Radio/CD module.
+ IN CAR ENTERTAINMENT,
REPAIRS, Radio/CD - from 04MY.
M80 0578

HEATING AND VENTILATION
REPAIRS 80-3
Servo - air recirculation
$% 80.10.18
Remove
1.Remove glove box.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Glove box.
2.Disconnect multiplug from servo.
3.Remove screw securing servo to evaporator
and remove servo.
Refit
1.Fit servo to evaporator and secure with screw.
2.Connect multiplug to servo.
3.Fit glove box.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Glove box.
Switch - recirculation control
$% 80.10.21
Remove
1.Remove 3 heater control knobs.
2.Remove 2 screws securing heater control
finisher to heater controls and remove finisher.
3.Release switch and disconnect multiplug.
4.Remove switch.
Refit
1.Fit recirculation switch to heater control panel
and connect multiplug.
2.Fit heater control finisher to heater controls and
secure with screws.
3.Fit heater control knobs.

HEATING AND VENTILATION
80-4REPAIRS
Switch - fan - front heater
$% 80.10.22
Remove
1.Remove front console.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - front - up to 04MY.
2.Disconnect multiplug from switch.
3.Remove drive shaft from switch.4.Remove 2 screws securing switch to heater
controls.
5.Remove switch.
Refit
1.Fit switch to heater controls and secure with
screws.
2.Fit drive shaft to switch.
3.Connect multiplug to switch.
4.Fit front console.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - front - up to 04MY.

HEATING AND VENTILATION
REPAIRS 80-7
Heater unit
$% 80.20.01
Remove
1.Drain cooling system.

+ COOLING SYSTEM - Td4,
ADJUSTMENTS, Coolant - drain and refill.

+ COOLING SYSTEM - K SERIES 1.8,
ADJUSTMENTS, Coolant - drain & refill.

+ COOLING SYSTEM - K SERIES KV6,
ADJUSTMENTS, Coolant - drain and refill.
2.Release 2 clips securing heater hoses to heater
and disconnect hoses.
3.Remove fascia.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia - up to 04MY.
4.Remove 2 bolts from console support bracket,
release 2 relays and remove bracket. Up to
03MY illustrated.5.Disconnect 4 multiplugs from heater controls.
Up to 04MY illustrated.
6.Disconnect multiplug from heater and release
diagnostic socket.
7. Models with A/C: Disconnect multiplug from
evaporator.
8.Remove bolt from duct of LH outer face level
vent and release duct from heater.

HEATING AND VENTILATION
80-8REPAIRS
9. NOTE: Models with passenger airbag,
remove carrier.Remove bolt from duct of RH
outer face level vent and release duct from
heater.
10.Release duct of RH demister vent.
11.Release duct of LH demister vent.
12.Release air inlet connector hose.
13.Release harness from 2 clips on heater.
14.Remove 2 nuts and 1 bolt securing heater to
body and remove heater.
NOTE: Do not carry out further dismantling if
component is removed for access only.15.Disconnect 2 multiplugs from heater controls.
16.Release air blend control cable from lever and
abutment.
17.Release air distribution cable from lever and
abutment.
18.Remove heater controls.

HEATING AND VENTILATION
REPAIRS 80-9
Refit
1.Position heater controls to replacement heater.
2.Connect air distribution cable to lever and
abutment.
3.Connect air blend cable to lever and abutment.
4.Connect multiplugs to heater controls.
5.Fit heater and secure with nuts and bolt.
6.Position harness and connect to clips on
heater.
7.Fit air inlet connector hose.
8.Fit RH demister vent duct to heater.
9. Models with passenger airbag, fit carrier.Fit
RH outer face level vent duct to heater and
secure to body with bolt.
10.Fit LH demister vent duct to heater.
11.Fit LH outer face level vent duct to heater and
secure to body with bolt.
12. Models with A/C: Connect multiplug to
evaporator.
13.Connect multiplug to heater and secure
diagnostic socket.
14.Connect multiplugs to heater controls.
15.Fit console support bracket and secure with
bolts.
16.Fit relays to console support bracket.
17.Fit fascia.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia - up to 04MY.
18.Connect heater hoses and secure with clips.
19.Refill cooling system.

+ COOLING SYSTEM - Td4,
ADJUSTMENTS, Coolant - drain and refill.

+ COOLING SYSTEM - K SERIES 1.8,
ADJUSTMENTS, Coolant - drain & refill.

+ COOLING SYSTEM - K SERIES KV6,
ADJUSTMENTS, Coolant - drain and refill.

HEATING AND VENTILATION
80-10REPAIRS
Element - positive temperature co-
efficient (PTC) heater - Td4 models
$% 80.20.05
Remove
1.Remove heater matrix.

+ HEATING AND VENTILATION,
REPAIRS, Matrix - heater.
2.Release PTC top and bottom retaining stud
bosses from locating holes.
3.Release PTC element harness grommet from
passenger side of heater unit.
4.Carefully remove element also guiding harness
through assemblyRefit
1.Carefully fit PTC element into heater
assembly, also guide harness through opposite
side.
2.Fit harness grommet.
3.Locate bottom stud bosses into locating holes,
then locate top bosses.
4.Fit heater matrix..
+ HEATING AND VENTILATION,
REPAIRS, Matrix - heater.

HEATING AND VENTILATION
REPAIRS 80-11
Harness - positive temperature co-
efficient (PTC) heater - Td4 models
$% 80.20.06
Remove
1.Disconnect battery earth lead.
2.Remove bolt securing PTC cable from positive
side of battery.
3.Remove ECM from 'E' box.

+ ENGINE MANAGEMENT SYSTEM -
EDC, REPAIRS, Engine control module
(ECM).
4.Disconnect multiplugs from gearbox ECU and
cooling fan sensor5.Release harness from cable ties and release
relays from inner casing.
6.Release and disconnect cooling fan and joint
harness multiplugs.
7.Release 3 harnesses and air duct rubber
sleeve's from housing.
8.Release clips and remove fuse box cover.
9.Remove nut securing ECM housing.
10.Release housing from retaining brackets and
remove.
M80 0557

HEATING AND VENTILATION
80-14REPAIRS
Microswitch - positive temperature co-
efficient (PTC) heater - Td4 models
$% 80.20.08
Remove
1.Remove front console.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - front - up to 04MY.
2.Disconnect multiplug and release microswitch
from heater control pack.
Refit
1.Fit microswitch to heater control pack and
connect multiplug.
2.Fit front console.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - front - up to 04MY.
Blower assembly
$% 80.20.12
Remove
1.Remove 3 screws securing fan motor assembly
to heater casing.
2.Release fan assembly from heater and
disconnect multiplug.
3.Remove fan assembly.
Refit
1.Position fan assembly to heater and connect
multiplug.
2.Fit fan assembly to heater casing and secure
with screws.