ECU LAND ROVER FREELANDER 2001 Workshop Manual

WIPERS AND WASHERS
84-4 REPAIRS
Motor & linkage - wiper
$% 84.15.11
Remove
1.Remove air intake moulding.

+ HEATING AND VENTILATION,
REPAIRS, Plenum - air intake.
2.Disconnect multiplug from windscreen wiper
motor.
3.Remove 3 bolts securing wiper motor and
linkage to body and remove wiper motor and
linkage.
Refit
1.Fit motor and linkage to body, fit bolts and
tighten to 5 Nm (3.5 lbf.ft).
2.Connect multiplug to windscreen wiper motor.
3.Fit air intake moulding.

+ HEATING AND VENTILATION,
REPAIRS, Plenum - air intake.
Switch - wiper/washer
$% 84.15.34
Remove
1.Remove rotary coupler.

+ RESTRAINT SYSTEMS, REPAIRS,
Rotary coupler - (SRS) air bag system.
2.Disconnect multiplug from washer and wiper
switch.
3.Release multiplug connector from switch base
on steering column.
4.Disconnect multiplug from connector.
5.Remove 2 screws from wiper switch.
6.Depress retaining tag and remove switch.
Refit
1.Fit washer and wiper switch assembly and
secure with screws.
2.Connect multiplugs to switch.
3.Secure multiplug to steering column.
4.Fit rotary coupler.

+ RESTRAINT SYSTEMS, REPAIRS,
Rotary coupler - (SRS) air bag system.

WIPERS AND WASHERS
REPAIRS 84-5
Pump - washer
$% 84.30.21
Remove
1.Remove front bumper.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front - up to 04MY.
2.Position container to catch windscreen washer
fluid.
3.Disconnect multiplug from washer pump.
4.Release hose from pump.
5.Remove washer pump from reservoir and
remove and discard pump seal.
Refit
1.Fit new pump sealing grommet to reservoir.
2.Fit pump to reservoir.
3.Connect hose and multiplug to pump.
4.Fit front bumper.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front - up to 04MY.
Arm - wiper
$% 84.35.01
Remove
1.Remove wiper blade.

+ WIPERS AND WASHERS, REPAIRS,
Blade - wiper.
2.Remove spare wheel mounting bracket.

+ EXTERIOR FITTINGS, REPAIRS,
Bracket - spare wheel mounting.
3.Raise nut cover on wiper arm and remove nut.
4.Release washer jet tube and remove wiper
arm.
NOTE: Do not carry out further dismantling if
component is removed for access only.
5.Release washer jet and washer jet tube from
wiper arm.
Refit
1.Position and secure washer tube and jet to
wiper arm.
2.Position wiper arm to tail door and connect
washer tube.
3.Set wiper arm with tip contacting joint line
between waist seal and rear door. Fit and
tighten wiper arm nut to 13 Nm (10 lbf.ft).
4.Fit wiper blade.

+ WIPERS AND WASHERS, REPAIRS,
Blade - wiper.
5.Fit spare wheel mounting bracket.

+ EXTERIOR FITTINGS, REPAIRS,
Bracket - spare wheel mounting.

WIPERS AND WASHERS
84-6 REPAIRS
Blade - wiper
$% 84.35.02
Remove
1.Lift wiper arm from tail door glass.
2.Remove wiper blade from arm.Refit
1.Position new blade to wiper arm.
2.Secure blade in retainer.
3.Position blade to glass.

WIPERS AND WASHERS
REPAIRS 84-7
Motor - wiper
$% 84.35.12
Remove
1.Remove rear wiper arm.

+ WIPERS AND WASHERS, REPAIRS,
Arm - wiper.
2.Remove tail door plastic sheet.

+ DOORS, REPAIRS, Plastic sheet -
tail door.
3.Remove spindle nut and flat washer and
discard rubber seal.
4.Disconnect multiplug from rear wiper motor.
5.Remove 2 bolts securing wiper motor to tail
door.
6.Remove wiper motor.
NOTE: Do not carry out further dismantling if
component is removed for access only.7.Remove and discard spindle sealing washer.
8.Remove motor water shield.
9.Remove 3 bolts securing mounting plate to
wiper motor.
10.Release multiplug and remove mounting plate.
Refit
1.Position mounting plate, tighten bolts and
secure multiplug.
2.Fit motor water shield and new sealing washer
to spindle.
3.Fit wiper motor and tighten bolts to 5 Nm (3.5
lbf.ft).
4.Connect multiplug to rear wiper motor.
5.Fit NEW rubber seal to wiper motor spindle.
6.Fit flat washer and tighten spindle nut to 5 Nm
(3.5 lbf.ft).
7.Fit tail door plastic sheet.

+ DOORS, REPAIRS, Plastic sheet -
tail door.
8.Fit wiper arm.

+ WIPERS AND WASHERS, REPAIRS,
Arm - wiper.

CHARGING AND STARTING
ADJUSTMENTS 86-1-1
CHARGING AND STARTING ADJUST ME NTS
Ancillary drive belt - K1.8
$% 86.10.05
Check
1.Disconnect battery earth lead.
2.Turn steering on RH lock.
3.Remove 3 bolts and remove splash shield.
4.Rotate crankshaft a sufficient number of turns
to check condition of drive belt. Renew a drive
belt that shows signs of wear, splitting or oil
contamination.
5.Apply a force of 10 kg to drive belt at position 'X'
and measure deflection between crankshaft
pulley and alternator pulley. Deflection must be
6 - 8 mm.Adjust
1.Loosen alternator pivot nut and bolt.
2.Loosen bolt securing alternator adjustment
bracket to engine.
3.Loosen bolt securing alternator to adjustment
bracket.
4.Increase drive belt tension by rotating
alternator adjustment bolt clockwise.
5.Tighten alternator pivot and adjustment bracket
bolts to 25 Nm (18 lbf.ft).
6.Recheck drive belt tension.
7.Fit splash shield and secure with bolts.
8.Straighten steering.
9.Connect battery earth lead.

CHARGING AND STARTING
86-1-2 ADJUSTMENTS
Ancillary drive belt - K1.8 with A/C
$% 86.10.05
Check
1.Disconnect battery earth lead.
2.Turn steering on RH lock.
3.Remove 3 bolts and remove splash shield.
4.Rotate crankshaft a sufficient number of turns
to check condition of drive belt. Renew a drive
belt that shows signs of wear, splitting or oil
contamination.
5.Check belt length, belt must be renewed before
indicator reaches RH end of slot.
6.Fit splash shield and secure with bolts.
7.Straighten steering.
8.Connect battery earth lead.

CHARGING AND STARTING
REPAIRS 86-1-3
REPAIRS
Alternator - Td4
$% 86.10.02
Remove
1.Disconnect battery earth lead.
2.Drain cooling system.

+ COOLING SYSTEM - Td4,
ADJUSTMENTS, Coolant - drain and refill.
3. Models with A/C: Remove compressor drive
belt.

+ AIR CONDITIONING, REPAIRS,
Drive belt - compressor - Td4.
4.Remove 3 bolts securing coolant rail to sump
and cylinder block.
CAUTION: Care must be taken to ensure
that oil or fluid does not enter or
contaminate the alternator.
5. Models with A/C: Loosen bolt securing
compressor support bracket to sump, do not
remove.
6. Models with A/C: Remove 3 bolts securing
compressor to mounting bracket, release
support bracket and tie compressor aside.7. Models with A/C: Remove 3 bolts and bracket,
securing compressor mounting to casting on
cylinder block.
8.Disconnect alternator multiplug.
9.Remove nut securing battery cable to alternator
and remove cable.
10.Remove 3 bolts and remove alternator.
M86 5309
M86 5311

CHARGING AND STARTING
REPAIRS 86-1-5
Alternator - KV6
$% 86.10.02
Remove
1.Disconnect battery earth lead.
2.Remove top arm.

+ ENGINE - K SERIES KV6, REPAIRS,
Arm assembly - engine mounting RH.
3.Using a 3/8” square drive socket bar, raise
ancillary drive belt tensioner and release drive
belt from alternator pulley.
4.Release alternator battery lead terminal cover,
loosen terminal nut and disconnect lead from
terminal
5.Disconnect alternator multiplug.
6.Remove lower bolt and upper nut and bolt
securing alternator to front mounting plate.
7.Remove alternator.Refit
1.Position alternator to front mounting plate.
2.Fit bolt and nut and bolt securing alternator to
front mounting plate and tighten to 45 Nm (33
lbf.ft).
3.Using a 3/8” square drive socket bar, raise
ancillary drive belt tensioner and fit drive belt to
pulleys.
4.Connect alternator multiplug.
5.Position battery cable to alternator, tighten nut
to 10 Nm (7.5 lbf.ft) and position terminal
cover.
6.Fit top arm.

+ ENGINE - K SERIES KV6, REPAIRS,
Arm assembly - engine mounting RH.
7.Connect battery earth lead.

CHARGING AND STARTING
86-1-6 REPAIRS
Alternator - K1.8
$% 86.10.02
Remove
1.Disconnect battery earth lead.
2.Remove exhaust manifold heat shield.

+ MANIFOLDS & EXHAUST SYSTEMS
- K SERIES 1.8, REPAIRS, Heat shield -
exhaust manifold - with A/C.
3.Remove bolt securing alternator mounting
bracket. Rotate bracket clear of alternator and
remove bracket.
4.Release cover from battery lead on alternator.
5.Loosen nut securing battery lead to alternator
and release lead.
6.Disconnect multiplug from alternator.
7.Remove nut and bolt from alternator lower
mounting bracket.
8.Remove alternator from mounting bracket.Refit
1.Position alternator to mounting bracket.
2.Fit lower nut and bolt securing alternator but do
not tighten at this stage.
3.Connect multiplug and position battery cable to
alternator and tighten nut.
4.Position battery lead cover.
5.Fit alternator mounting bracket, tighten bolts to
25 Nm (18 lbf.ft).
6.Fit exhaust manifold heat shield.

+ MANIFOLDS & EXHAUST SYSTEMS
- K SERIES 1.8, REPAIRS, Heat shield -
exhaust manifold - with A/C.
7.Connect battery earth lead.
M86 5388

CHARGING AND STARTING
86-1-8 REPAIRS
Ancillary drive belt - K1.8 without A/C
$% 86.10.03
Remove
1.Disconnect battery earth lead.
2.Remove PAS pump drive belt.

+ STEERING, REPAIRS, Drive belt -
K1.8.
3.Loosen alternator pivot nut and bolt.
4.Loosen bolt securing alternator adjustment
bracket to engine.
5.Loosen bolt securing alternator to adjustment
bracket.
6.Rotate alternator drive belt adjustment bolt anti-
clockwise to release tension from belt and
remove belt.Refit
1.Ensure pulleys are clean and damage free.
CAUTION: Examine drive belt for signs of
wear. A drive belt with cracked ribs is
acceptable. A drive belt that has loose or
missing parts of ribs must be changed.
2.Fit drive belt. Ensure belt is located correctly in
pulley grooves.
3.Adjust belt tension.

+ CHARGING AND STARTING,
ADJUSTMENTS, Ancillary drive belt - K1.8.
4.Fit PAS pump drive belt.

+ STEERING, REPAIRS, Drive belt -
K1.8.
5.Connect battery earth lead.