light LAND ROVER FRELANDER 2 2006 Workshop Manual

Publi s hed: 11-May-2011
Exterior Lighting - Headlamps
Diagnosi s and Tes ti ng
Principles of Operation
For a detail ed descripti on of the ext erior l ighti ng s ys t em, refer to t he Des cript ion and Operat ion secti on 417-00 - Ext eriorLighti ng of the workshop manual.
Safety Information
• W ARNINGS:
The Xenon Headl amp s ys tem generat es up t o 28,000 volt s . Make sure t hat t he headl amps are swit ched off beforeworki ng on the sys tem. Fai lure to foll ow t his i ns t ructi on may l ead to fat al it y.
The followi ng s afety precaut ions mus t be fol lowed when working on t he Xenon Headl amp Sys tem:
DO NOT att empt any procedures on t he Xenon Headlamps or circui ts when the sys tem is energi zed.Handl ing of t he xenon bul b mus t be performed us i ng sui table protect ive equipment, e.g. gl oves and goggles . Theglas s part of t he bulb mus t not be t ouched.Only operat e t he lamp in a mounted condit ion i n t he reflect or.All s afet y procedures and precaut ions mus t be foll owed to prevent pers onal injury.
CAUTION: Xenon bulbs mus t be dis pos ed of as hazardous was te.
There are ins t ructi ons on the correct procedures for Xenon Headlamp Sys t em repai rs in t he manual, refer to secti on 100-00- General Informat ion, Standard W orks hop Pract ices of t he works hop manual .
Inspection And Verification
CAUTION: Di agnos is by s ubs ti tut ion from a donor vehicle is NO T acceptabl e. Subs ti tut ion of cont rol modules doesnot guarant ee confirmat ion of a faul t, and may als o caus e addit ional fault s i n t he vehi cl e being t est ed and/or t he donorvehi cl e.
1. Verify t he cus t omer concern.
Note that int ermi tt ent fault report s may be due t o t he cycli ng operati on of the fi eld effect trans is t ors (FETs )
1.
2. Vis ually ins pect for obvious mechani cal or electrical fault s .2.
Visual Inspection Chart
MechanicalElectricalHeadlamp(s) condit ion and i ns t allat ionBulb(s) and ins tall ati onBulb hol der(s ) and i nst all at ionLight ing cont rol s wi tch and i ns t allat ionLeft -hand St eering Col umn Mult ifunct ion Swi tch andi ns t allat ion
Fus esRel aysW iring harnes sLoos e or corroded connector(s )Bat tery juncti on box (BJB)Cent ral juncti on box (CJB)Adapt ive Front Lighti ng Syst em (AFS)modul eHeadlamp Power modul esIns trument Clus ter (IPC)St eeri ng Angl e Sensor Module (SASM)Transmis si on Control Module (TCM)Engine Cont rol Module (ECM)Ant i-lock Brake Sys tem Modul eAi r Suspens ion Control Modul eLocal Int erconnect Net work (LIN) ci rcuit sCont roll er area network (CAN) ci rcuit s
3. If an obvious cause for an obs erved or report ed concern is found, correct t he caus e (if pos s ible) beforeproceeding t o t he next s t ep.3.
4. Us e the approved di agnos ti c s ys t em or a s can t ool t o ret rieve any diagnos t ic t rouble codes (DTCs ) before movingont o t he sympt om chart or DTC i ndex.
Becaus e t he DTCs are st ored i n more t han one modul e, a complete vehi cl e read i s recommendedMake s ure t hat all DTCs are cl eared fol lowing recti fi cat ion
4.
DTC Index
Adaptive Front Lighting System (AFS) Control Module
• NOTE: If the control modul e or a component i s s us pect and the vehicle remains under manufacturer warrant y, refer t o theW arranty Pol icy and Procedures manual (s ect ion B1.2), or determine i f any pri or approval programme is in operat ion, pri ort o the ins tall ati on of a new module/component.

• NOTE: Generic scan t ool s may not read the codes li st ed, or may read only 5-digi t codes . Match t he 5 digi ts from t he s cant ool t o t he fi rs t 5 di gi ts of the 7-digit code li s ted t o i dent ify the fault (the last 2 digi ts gi ve ext ra informati on read by themanufacturer-approved di agnos ti c s ys t em).
• NOTE: Check and recti fy bas ic faul ts before beginni ng diagnos t ic rout ines i nvol vi ng pinpoint t es t s.
• NOTE: Ins pect connect ors for s igns of water ingres s , and pins for damage and/or corros ion.
• NOTE: If DTCs are recorded and, aft er performi ng the pi npoi nt tes ts , a fault is not present , an int ermi tt ent concern maybe t he caus e. Always check for loose connect ions and corroded terminals .
• NOTE: Pri or to ins tall ati on/replacement of the Headlamp Ass embly carry out all relevant i nternal vis ual and mechanicalchecks for correct cable l ocat ion and t erminati on including: checks for corroded, bent or backed out pi ns or terminals ,incorrect ly i nserted connect ors and harnes s damage due t o chaffi ng or incorrect routing.
• NOTE: If the control modul e has been removed and rei nst all ed, carry out a DTC code clear, cycl e t he ignit ion st ate to off,t hen on. This will erase any DTCs that have been l ogged during t he module ins tall ation procedure
For a compl ete lis t of all Di agnos ti c Trouble Codes (DTCs) t hat could be logged on this vehicle, pleas e refer to Sect ion100-00.
REFER to: Di agnos ti c Trouble Code (DTC) Index - DTC: Headlamp Cont rol Modul e (HCM) (100-00 General Informati on,Des cript ion and Operat ion).
Symptom Chart
SymptomPossible CausesActionLow beam lamp(s )i noperat iveBulb fail ureFus e(s ) blownCi rcuit faul tLight ing control s wi tchfaul tLeft -hand s t eeringcolumn mult ifuncti ons wit ch faul t
Check t he bulb and fuse condit ion (s ee vis ual i nspecti on). Check theheadlamp ci rcuit s . Check t he li ght ing control swit ch funct ion. Check theleft -hand s t eering column mult ifunct ion s wi tch operat ion. Refer to theel ect ri cal guides . Check for DTCs indicati ng a headl amp or rel atedci rcuit faul t.Hi gh beam lamp(s )i noperat ive
Low beam lamp(s )dimIncorrect bul b rat ingTouri st l ever s et in thewrong pos i ti onCi rcuit faul tLight ing control s wi tchfaul tLeft -hand s t eeringcolumn mult ifuncti ons wit ch faul t
Check t he bulb condi ti on and rat ing. Check the t ouris t l ever i s s etcorrectl y. Check the headlamp ci rcuit s . Check t he li ght ing control swit chfunct ion. Check the l eft -hand s teering column mult ifuncti on s wit chfunct ion. Refer t o t he electrical gui des .
Hi gh beam lamp(s )dim
Low beam lamp(s )s tuck onCi rcuit faul tLight ing control s wi tchfaul tLeft -hand s t eeringcolumn mult ifuncti ons wit ch faul tHeadlamp ti merfunct ion faul t
Check t he headl amp circui ts . Check t he l ighti ng cont rol s wit ch functi on.Check t he left-hand st eeri ng col umn mul ti funct ion swi tch operat ion.Check t he headl amp t imer funct ion. Refer to the el ect ri cal guides .Check for DTCs i ndicat ing a headl amp circui t fault
Hi gh beam lamp(s )s tuck on
Headlamp l ow/hi ghbeam s wi tchingfunct ion i noperat ive
Ci rcuit faul tLeft -hand s t eeringcolumn mult ifuncti ons wit ch faul tXenon lamp s hut termechani s m fault
Check t he headl amp circui ts . Check t he l eft-hand s teeri ng col umnmult ifunct ion s wit ch operati on. Check t he xenon l amp s hutt ermechanis m operati on. Refer t o t he electrical gui des . Check for DTCsindicati ng a headl amp circui t fault
W arning l amp(s )i noperat iveFus e(s ) blownLight ing control s wi tchfaul tLeft -hand s t eeringcolumn mult ifuncti ons wit ch inoperat iveCi rcuit faul tInst rument clus t erfaul t
Check t he fus e(s ) (s ee vi s ual i ns pecti on). Check t he li ghti ng cont rolswi tch funct ion. Check t he l eft -hand s teeri ng column mul ti functi onswi tch funct ion. Check t he warni ng lamp circuit s . Refer to the el ect ri calgui des . Check for DTCs indicat ing an i nst rument clus ter or CAN s ys temfault .
Headlamp W et -InternalCondens ati onW at er Ingres sCheck for out st anding Techni cal Service Bull eti ns (TSBs ) rel at ing to'Headl amp Internal Condens ati on'. Carry out the i nst ruct ions in theservi ce bullet in to det ermi ne if t he faul t is relat ed to condens at ion orwater ingres s .

Publi s hed: 11-May-2011
Exterior Lighting - Headlamp Adjustment
General Procedures
• NOTE: The headl amp s ett ing is 1.2 % bel ow hori zont al and parallel .
• NOTE: NAS vehicles have vert ical adjust ment only.
Ali gn t he headl amp beam s ett ing equipment t o one headlamp.1.
Swit ch t he headl amps on and to dipped beam.2.
3. NOTE: NAS vehi cles have verti cal adjus t ment onl y.
Adjus t t he headl amps wit h an Al len Key.Rotat e t he adjus ters A and B by an equalamount for vert ical al ignment.Rotat e t he adjus ter 'B' for horizontal ali gnment .
3.
To adjus t t he s econd headl amp, repeat the above procedure.4.

Publi s hed: 11-May-2011
Exterior Lighting - Front Fog Lamp Adjustment
General Procedures
Ali gn t he beam s ett ing equipment t o one fog lamp.1.
2. NOTE: The fog l amp beam should be set at 1.2%below the horizont al and parall el .
Check the fog lamp beam ali gnment .
2.
Turn the s t eering on to full l ock for access .3.
Releas e t he front bumper cover from the fender s plas hs hield.4.
Adjus t t he fog l amp us ing t he t humb wheel.5.
Inst all t he fender spl as h shi el d.6.
To adjus t t he s econd fog lamp, repeat t he above procedure.7.

Publi s hed: 11-May-2011
Exterior Lighting - Headlamp Masking
General Procedures
• NOTE: This proces s is for vehi cles fit ted wi th hal ogen headlamps onl y.
Right-hand drive vehicles
1.
2.
3.
Left-hand drive vehicles

Publi s hed: 11-May-2011
Exterior Lighting - Front Fog Lamp LH
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s. T orque:
2.5 Nm 1.
2.
NOTE: Do not dis ass embl e further if t he component
i s removed for acces s onl y.
2.
Installation To i nst all , revers e t he removal procedure.
1.
Check the fog lamp beam ali gnment .
Refer t o: Front Fog Lamp Adjus tment (417-01 Exterior Lighti ng,
General Procedures).
2.

Publi s hed: 11-May-2011
Exterior Lighting - Headlamp Assembly
Removal and Inst all ati on
Removal W ARNING: Vehi cl es fi tt ed wi th Xenon headlamps , the foll owi ng precauti ons must be obs
erved. Fai lure to compl y may
res ult i n expos ure to ult ra vi ol et rays , severe el ect ri c s hock, burns or the ri sk of explos ion. Ensure t he headlamps are
s wit ched off at all ti mes . Eye and hand protecti on mus t be worn. Never swi tch on the l amps or tes t t he bul bs wit h t he
lamp hol der releas ed from t he headlamp.
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1. T orque:
4 Nm 2.
3. NOTE: Do not dis ass embl e further if t he component i s removed
for acces s onl y.
3.

Publi s hed: 11-May-2011
Exterior Lighting - Rear Lamp Assembly
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s. 1. CAUTION: Take ext ra care not t o damage the
edges of the component .
T orque: 2 Nm 1.
2.
3.
NOTE: Do not dis ass embl e further if t he component
i s removed for acces s onl y.
3.

Publi s hed: 11-May-2011
Exterior Lighting - High Mounted Stoplamp
Removal and Inst all ati on
Removal
Remove t he li ft gat e upper trim panel .
Refer t o: Li ft gate Trim Panel (501-05 Interi or Trim andOrnament ati on, Removal and Ins tal lat ion).
1.
2.
3. NOTE: Do not dis ass embl e further if t he componenti s removed for acces s onl y.3.
Installation
To i nst all , revers e t he removal procedure.1.

Publi s hed: 11-May-2011
Exterior Lighting - Headlamp Switch
Removal and Inst all ati on
Removal
1. CAUTION: Prot ect t he s urroundi ng trim t o avoi ddamage.1.
Installation
To i nst all , revers e t he removal procedure.1.