warning LAND ROVER FRELANDER 2 2006 Manual PDF

Publ is hed: 11-May-2011
Uni-Body, Subframe and Mounting System - Front SubframeRemoval and Installation
S p e c ia l T o o l( s )
211-316
Se p a ra t o r, B a l l Jo i nt
502-012
Alignment Pins, Subframe
General Equipment
P o we rt ra i n Ja ck
Removal
1. WARNING: Make sure to support the vehicle with axle stands.
Raise and support the vehicle. 1.
Siphon the fluid from the power steering reservoir. 2.
Remove the front road wheels and tires.
Refer to: W heel and Tire
(204-04 W heels and Tires , Removal and Ins t all at i on). 3.
Remove the engine undershield.
Refer to: Engine Undershield
(501-02 Front End Body Panel s, Removal and
Installation). 4.
Di sconnect t he LH cat al ys t monit or sens or elect ri cal connect or. 5.

Using the special tool, release the LH and RH tie-rod end ball joints.
Special Tool(s): 211-3169.
10. CAUTION: Be prepared to collect escaping fluids.
• NOTE: Make sure that all openings are sealed.
Disconnect the pressure lines from the power steering gear. 10.
Release the PAS lines. 11.
12. WARNING: Make sure that a new steering column flexible
coupling bolt is installed.
Disconnect the lower steering column from the steering gear. 12.

St a g e
1:
St a g e
2:
St a g e 1:
St a g e 2: Install the 2 support brackets.
Torque: 25 Nm
Install the
front
subframe.
Sp e c i a l
T ool (s ):
502-012
Torque:
140 Nm
240°
8.
Install the catalyst support bracket.
Torque: 10 Nm
9.
Install the fuel line. 10.
Install the purge line. 11.

Tighten bolt 1.
Torque:
140 Nm
45°Tighten bolt 2 to
Torque: 175 Nm
Tighten bolt 3 to
Torque: 175 Nm
12.
Secure the catalytic converters. 13.
14.
WARNING: Make sure that new nuts are installed.
Connect the LH and RH tie-rod end ball joints.
Torque: 105 Nm14.
Connect the steering gear pressure lines.
Torque: 25 Nm
15.
16.
WARNING: Make sure that new nuts are installed.
CAUTION: Make sure that the ball joint ball does not rotate.
Install the stabilizer link bar to the lower suspension arm, and tighten to 55 Nm (41
lb.ft) 16.
Secure the electrical harness. 17.

18. WARNING: Make sure that a new steering column flexible coupling bolt is
installed.
Connect the steering column to the steering gear.
Torque: 25 Nm18.
Connect and s ecure t he cat alys t moni t or s ens or el ect ri cal connect ors . 19.
Install the 2 subframe mounting bolts and remove the jack. 20.
Install the engine undershield.
Refer to: Engine Undershield
(501-02 Front End Body Panel s, Removal and
Installation). 21.
Install the wheels and tires.
Refer to: W heel and Tire
(204-04 W heels and Tires , Removal and Ins t all at i on). 22.
Refill and bleed the power steering.
Refer to: Power Steering System Bleeding
(211-00 St eeri ng Sys t em - General
Informat ion, General Procedures). 23.
Using only four wheel alignment equipment approved by Land Rover, check and adjust
the wheel alignment. 24.

Publ is hed: 11-May-2011
Uni-Body, Subframe and Mounting System - Front Subframe Front Bushing
Removal and Installation
S p e c ia l T o o l( s )
204-598
Hydraulic Cylinder 10t
204-598-01
Re mo ve r/I ns t a l l e r, Sub f ra me B us hi ng Gui d e
Removal
Remove the cover and disconnect the battery ground cable.
Refer to: Specifications
(414-00 Battery and Charging System -
General Information, Specifications). 1.
2.
WARNING: Make sure to support the vehicle with axle
stands.
Raise and support the vehicle. 2.
Re mo ve t he f ront s ubf ra me a s s e mbl y.
Refer to: Front Subframe
(502-00 Uni-Body, Subframe and Mounting
System, Removal and Installation). 3.
4. CAUTION: Mark the components to aid
installation.
Remove the bushing.
Special Tool(s): 204-598
, 204-598-01Speci al t ool 204-598-01/8 i s us ed t o s t art t he
bushing removal process, and must be removed
after the bushing has released, as it will not
pass through the sub-frame bushing aperture.
4.
Installation

Publ is hed: 11-May-2011
Uni-Body, Subframe and Mounting Syst em - Front Subframe Rear Bushing
Removal and Installation
S p e c ia l T o o l( s )
204-598
Hydraulic Cylinder 10t
204-598-01
Re mo ve r/I ns t a l l e r, Sub f ra me B us hi ng Gui d e
Removal
Remove the cover and disconnect the battery ground cable.
Refer to: Specifications
(414-00 Battery and Charging System -
General Information, Specifications).
1.
2.
WARNING: Make sure to support the vehicle with axle
stands.
Raise and support the vehicle.
2.
Re mo ve t he f ront s ubf ra me a s s e mbl y.
Refer to: Front Subframe
(502-00 Uni-Body, Subframe and Mounting
System, Removal and Installation).
3.
4. CAUTION: Mark the components to aid
installation.
Speci al t ool 204-598-01/8 i s us ed t o s t art t he
bushing removal process, and must be removed
after the bushing has released, as it will not
pass through the sub-frame bushing aperture.
Remove the bushing.
Special Tool(s): 204-598
, 204-598-01
4.
Installation

6.
Repeat the above procedure on the opposite hand. 7.
8.
Repeat the above procedure on the opposite hand. 9.
10.
WARNING: Make sure to support the vehicle with axle
stands.
Raise and support the vehicle. 10.
Remove both rear wheels and tires.
Refer to: Wheel and Tire
(204-04 Wheels and Tires, Removal and
Installation). 11.
If installed, remove the rear suspension height sensor.
Refer to: Rear Suspension Height Sensor
(204-05 Vehi cl e Dynami c
Suspension, Removal and Installation). 12.
Remove the rear muffler.
Refer to: Exhaus t Sys t em
(309-00B Exhaus t Sys t em - TD4 2.2L
Diesel, Removal and Installation). 13.

Publ is hed: 11-May-2011
Uni-Body, Subframe and Mounting Syst em - Rear Subframe Front Bushing
Removal and Installation
S p e c ia l T o o l( s )
204-598
Hydraulic Cylinder 10t
204-598-01
Re mo ve r/I ns t a l l e r, Sub f ra me B us hi ng Gui d e
Removal
• NOTE: Removal steps in this procedure may contain installation details.
1.
WARNING: Make sure to support the vehicle with axle
stands.
Raise and support the vehicle.
1.
Remove both rear wheels and tires.
Refer to: Wheel and Tire
(204-04 Wheels and Tires, Removal and
Installation).
2.
Remove the rear subframe assembly for access.
Refer to: Rear Subframe
(502-00 Uni -Body, Subframe and Mount i ng
System, Removal and Installation).
3.
4.
CAUTIONS:
Mark the components to aid installation.
Speci al t ool 204-598-01/8 i s us ed t o s t art t he
bushing removal process, and must be removed after
the bushing has released, as it will not pass through
the subframe bushing aperture.
Remove the bushing.
Special Tool(s): 204-598
, 204-598-01
4.
Installation

Publ is hed: 11-May-2011
Uni-Body, Subframe and Mounting Syst em - Rear Subframe Rear Bushing
Removal and Installation
S p e c ia l T o o l( s )
204-598
Hydraulic Cylinder 10t
204-598-01
Re mo ve r/I ns t a l l e r, Sub f ra me B us hi ng Gui d e
Removal
• NOTE: Removal steps in this procedure may contain installation details.
1.
WARNING: Make sure to support the vehicle with axle
stands.
Raise and support the vehicle.
1.
Remove both rear wheels and tires.
Refer to: Wheel and Tire
(204-04 Wheels and Tires, Removal and
Installation).
2.
Remove the rear subframe assembly for access.
Refer to: Rear Subframe
(502-00 Uni -Body, Subframe and Mount i ng
System, Removal and Installation).
3.
4.
CAUTIONS:
Mark the components to aid installation.
Speci al t ool 204-598-01/8 i s us ed t o s t art t he
bushing removal process, and must be removed after
the bushing has released, as it will not pass through
the subframe bushing aperture.
Remove the bushing.
Special Tool(s): 204-598-01
4.
Installation

Contents
3
R
Quick start
QUICK START ................................................... 7
Filling station information
FILLING STATION INFORMATION................... 33
Introduction
SYMBOLS GLOSSARY .................................... 35
LABEL LOCATIONS ......................................... 35
HEALTH AND SAFETY ..................................... 36
DATA RECORDING.......................................... 37
DISABILITY MODIFICATIONS ......................... 37
PARTS AND ACCESSORIES ............................ 37
Keys and remote controls
USING THE KEY .............................................. 40
GENERAL INFORMATION ON RADIO
FREQUENCIES ................................................ 40
USING THE REMOTE CONTROL ..................... 41
Locks
LOCKING AND UNLOCKING ............................ 44
Alarm
ARMING THE ALARM ..................................... 45
DISARMING THE ALARM ............................... 46
Seats
SITTING IN THE CORRECT POSITION ............ 47
MANUAL SEATS ............................................. 48
ELECTRIC SEATS ............................................ 49
HEAD RESTRAINTS ........................................ 51
REAR SEATS................................................... 51
HEATED SEATS............................................... 53
Seat belts
PRINCIPLE OF OPERATION ............................ 54
SEAT BELT REMINDER ................................... 55
FASTENING THE SEAT BELTS ........................ 56
SEAT BELT HEIGHT ADJUSTMENT................. 56
USING SEAT BELTS DURI NG PREGNANCY .... 57
Supplementary restraints system
PRINCIPLE OF OPERATION ............................ 58
AIRBAG WARNING LAMP ............................... 61
DISABLING THE PASSENGER AIRBAG ........... 62
AIRBAG SERVICE INFORMATION ................... 63
Child safety
CHILD SEATS ................................................. 64
BOOSTER CUSHIONS ..................................... 66
ISOFIX ANCHOR POINTS................................ 67
CHILD SAFETY LOCKS ................................... 69
Steering wheel
ADJUSTING THE STEERING WHEEL .............. 70
AUDIO CONTROL ........................................... 70
Lighting
LIGHTING CONTROL ...................................... 72
FRONT FOG LAMPS........................................ 72
REAR FOG LAMPS.......................................... 73
ADJUSTING THE HEADLAMPS....................... 73
HEADLAMP LEVELLING ................................. 73
HAZARD WARNING FLASHERS...................... 74
ADAPTIVE FRONT LIGHTING SYSTEM (AFS) . 74
DIRECTION INDICATORS ............................... 75
INTERIOR LAMPS .......................................... 76
APPROACH LAMPS ........................................ 76
CHANGING A BULB ........................................ 77
BULB SPECIFICATION CHART ........................ 86
Wipers and washers
WINDSCREEN WIPERS .................................. 87
RAIN SENSOR ................................................ 87
WINDSCREEN WASHERS............................... 88
HEADLAMP WASHERS................................... 88
REAR WINDOW WIPER AND WASHERS ........ 89
ADJUSTING THE WINDSCREEN WASHER JETS .
89
CHECKING THE WIPER BLADES .................... 90
CHANGING THE WIPER BLADES.................... 90
Windows and mirrors
ELECTRIC WINDOWS ..................................... 93
EXTERIOR MIRRORS ..................................... 94
ELECTRIC EXTERIOR MIRRORS .................... 95
INTERIOR MIRROR ........................................ 96
Instruments
INSTRUMENT PANEL OVERVIEW .................. 97
Information displays
TRIP COMPUTER ........................................... 99
INFORMATION MESSAGES ............................ 99