battery replacement LEXUS LS430 2003 Factory Owner's Manual

Fig. 10: Identifying Radio Receiver Assy Screws And Brackets
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
7.INSTALL RADIO RECEIVER ASSEMBLY W/BRACKET
a. Make sure that the battery negative terminal is disconnected.
b. Connect the connector.
c. Install the radio receiver assembly with the 2 bolts.
REPLACEMENT
HINT:
See COMPONENTS .
See LOCATION .
Installation is in the reverse order of removal.

7.TRANSMISSION
a. Install the overflow plug.
b. Stop the engine.
c. Remove the refill plug.
d. Add 0.4 liters (0.42 US qts, 0.35 Imp. qts) of fluid.
e. Allow the engine to idle and wait for 10 seconds.
f. Proceed to next step.
8.COMPLETE
a. Install the overflow plug with a new gasket.
b. Stop the engine.
c. Install the refill plug with a new gasket.
d. Install the transmission case cover with the two bolts.
Torque:
20 N.m (204 kgf.cm, 15 ft.lbf) for overflow plug
39 N.m (400 kgf.cm, 53 ft.lbf) for refill plug
REPLACEMENT
1.DISCONNECT BATTERY NEGATIVE TERMINAL
2.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.2 (SEE REPLACEMENT
)
3.REMOVE INSTRUMENT PANEL GARNISH SUB-ASSY LH (SEE REPLACEMENT
)
4.REMOVE INSTRUMENT PANEL FINISH PANEL (SEE REPLACEMENT
)
5.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1 (SEE REPLACEMENT
)
6.REMOVE SWITCH BRACE HOLE COVER (SEE REPLACEMENT
)
7.REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY NO.1 (SEE REPLACEMENT
)
8.REMOVE INSTRUMENT PANEL CUP HOLDER ASSY (SEE REPLACEMENT
)
9.REMOVE CONSOLE UPPER REAR PANEL SUB-ASSY (SEE REPLACEMENT
)
10.REMOVE CONSOLE BOX CARPET (SEE REPLACEMENT
)
11.REMOVE REAR CONSOLE ARMREST ASSY (SEE REPLACEMENT
)
12.REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER (SEE REPLACEMENT
)
13.REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY CENTER (SEE
REPLACEMENT
)
14.REMOVE CONSOLE PANEL SUB-ASSY UPPER (SEE REPLACEMENT
)
15.REMOVE CONSOLE BOX (SEE REPLACEMENT
)
16.SEPARATE OXYGEN SENSOR (SEE REPLACEMENT
)

<0029004c004a001100030014001c001d00030026005200510051004800460057004c0051004a00030029004f00520052005500030036004b004c004900570003002a00480044005500030036004b004c00490057004c0051004a0003003500520047000300
3600580045[-Assy With Nut
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
30.CONNECT BATTERY NEGATIVE TERMINAL
31.ADJUST SHIFT LEVER POSITION (SEE ADJUSTMENT
)
32.INSPECT SHIFT LEVER POSITION (SEE ADJUSTMENT

33.INSPECT PARK/NEUTRAL POSITION SWITCH ASSY (SEE ADJUSTMENT
)
34.INSTALL PROPELLER W/CENTER BEARING SHAFT ASSY (SEE OVERHAUL
)
35.INSTALL EXHAUST PIPE ASSY (SEE REPLACEMENT
)
36.PERFORM INITIALIZATION (SEE INITIALIZATION
)
ADJUSTMENT
1.INSPECT PARK/NEUTRAL POSITION SWITCH ASSY
a. Apply the parking brake and turn the ignition switch to the ON position.
b. Depress the brake pedal and check that the engine starts when the shift lever is set in the N or P
position, but does not start in other positions.
c. Check that the back-up light comes on and the reverse warning buzzer sounds when the shift lever
is set in the R position, but do not function in other positions.

Fig. 25: Identifying Automatic Transmission Assy Components
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
REPLACEMENT
1.DISCONNECT BATTERY NEGATIVE TERMINAL
2.REMOVE ENGINE UNDER COVER NO.1

Fig. 54: Installing Exhaust Pipe No.1 Support Bracket Sub-Assy With 2 Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
49.CONNECT BATTERY NEGATIVE TERMINAL
50.ADJUST SHIFT LEVER POSITION (SEE ADJUSTMENT
)
51.INSPECT SHIFT LEVER POSITION (SEE ADJUSTMENT
)
52.INSTALL PROPELLER W/CENTER BEARING SHAFT ASSY (SEE OVERHAUL
)
53.INSTALL FRONT FLOOR HEAT INSULATOR NO.1 (SEE OVERHAUL
)
54.INSTALL EXHAUST PIPE ASSY (SEE REPLACEMENT
)
55.INSTALL FRONT FLOOR BRACE CENTER (SEE REPLACEMENT
)
56.ADD AUTOMATIC TRANSMISSION FLUID (SEE ADJUSTMENT
)
Fluid type: ATF WS
Capacity: 1.7 liters (1.8 US qts, 1.5 lmp. qts)
57.INSTALL ENGINE UNDER COVER NO.2
58.INSTALL ENGINE UNDER COVER NO.1
59.RESET MEMORY (SEE INITIALIZATION
)
60.PERFORM INITIALIZATION (SEE INITIALIZATION
)

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
REPLACEMENT
<00380056004c0051004a00030044000300550044005d0052005500030045004f00440047004800030044005100470003004a00440056004e0048005700030056004600550044005300480055000f000300550048005000520059004800030044004f004f00
030057004b004800030052004f004700030029002c0033002a[ material from the gasket surfaces.
Thoroughly clean all components to remove any loose material.
Clean both sealing surfaces with a non-residue solvent.
Apply FIPG in a continuous line width approximately 1 mm (0.04 in.) along the sealing surface.
Parts must be assembled within 10 minutes of application. Otherwise, the FIPG material must be
removed and reapplied.
1.DISCONNECT BATTERY NEGATIVE TERMINAL
2.DRAIN AUTOMATIC TRANSMISSION FLUID
a. Remove the drain plug, gasket and drain the ATF.
b. Install a new gasket and the drain plug.
Torque: 20 N.m (205 kgf.cm, 15 ft.lbf)
3.REMOVE AUTOMATIC TRANSMISSION OIL PAN SUB-ASSY
a. Remove the 20 bolts, oil pan and
gasket.

Fig. 72: Installing Oil Pan With 20 Bolts To Transmission Case
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
11.CONNECT BATTERY NEGATIVE TERMINAL
12.ADD AUTOMATIC TRANSMISSION FLUID (SEE ADJUSTMENT
)
Fluid type: ATF WS
Capacity: 4.3 liters (4.5 US qts, 3.8 Imp.qts)
13.RESET MEMORY (SEE INITIALIZATION
)
14.PERFORM INITIALIZATION (SEE INITIALIZATION
)
REPLACEMENT
<00380056004c0051004a00030044000300550044005d0052005500030045004f00440047004800030044005100470003004a00440056004e0048005700030056004600550044005300480055000f000300550048005000520059004800030044004f004f00
030057004b004800030052004f004700030029002c0033002a[ material from the gasket surfaces.
Thoroughly clean all components to remove any loose material.

Fig. 90: Installing Oil Pan With 20 Bolts To Transmission Case
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
11.CONNECT BATTERY NEGATIVE TERMINAL
12.ADD AUTOMATIC TRANSMISSION FLUID (SEE ADJUSTMENT
)
Fluid type: ATF WS
Capacity: 4.3 liters (4.5 US qts, 3.8 Imp.qts)
13.RESET MEMORY (SEE INITIALIZATION
)
14.PERFORM INITIALIZATION (SEE INITIALIZATION
)
REPLACEMENT
1.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.2 (SEE REPLACEMENT
)
2.REMOVE INSTRUMENT PANEL GARNISH SUB-ASSY LH (SEE REPLACEMENT
)
3.REMOVE INSTRUMENT PANEL FINISH PANEL (SEE REPLACEMENT
)
4.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1 (SEE REPLACEMENT
)
5.REMOVE SWITCH BRACE HOLE COVER (SEE REPLACEMENT
)

OVERHAUL
1.DISCONNECT BATTERY NEGATIVE TERMINAL
2.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.2 (SEE REPLACEMENT
)
3.REMOVE CHOKE KNOB HOLE COVER (SEE REPLACEMENT
)
4.REMOVE GLOVE COMPARTMENT PLATE (SEE REPLACEMENT
)
5.REMOVE INSTRUMENT PANEL GARNISH SUB-ASSY LH (SEE REPLACEMENT
)
6.REMOVE INSTRUMENT PANEL FINISH PANEL (SEE REPLACEMENT
)
7.REMOVE INSTRUMENT CLUSTER FINISH PANEL (SEE REPLACEMENT
)
8.REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER (SEE REPLACEMENT
)
9.REMOVE PANEL INSTRUMENT CLUSTER FINISH LOWER (SEE REPLACEMENT
)
10.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1 (SEE REPLACEMENT
)
11.REMOVE COIN BOX ASSY (SEE REPLACEMENT
)
12.REMOVE INSTRUMENT CLUSTER FINISH PANEL CENTER LOWER (SEE
REPLACEMENT
)
13.REMOVE CIGAR LIGHTER HOLE BEZEL (SEE REPLACEMENT
)
14.REMOVE INSTRUMENTAL CLUSTER FINISH PANEL END (SEE REPLACEMENT
)
15.REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY NO.1 (SEE REPLACEMENT
)
16.REMOVE REAR CONSOLE ARMREST ASSY (SEE REPLACEMENT
)
17.REMOVE CONSOLE BOX PLATE (SEE REPLACEMENT
)
18.REMOVE INSTRUMENT PANEL CUP HOLDER ASSY (SEE REPLACEMENT
)
19.REMOVE CONSOLE BOX (SEE REPLACEMENT
)
20.REMOVE CONSOLE BOX DUCT NO.1 (SEE REPLACEMENT
)
21.SEPARATE FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSY
a. Remove the nut and separate the floor shift gear shifting rod sub-assy.
22.REMOVE FLOOR SHIFT ASSY
a. Disconnect the connector.
b. Disconnect the indoor electrical key oscillator connector. (w/smart key)

23.INSTALL OUTER MIRROR SWITCH ASSY
24.INSTALL COIN BOX
25.INSTALL INSTRUMENT PANEL UNDER COVER NO.1 (SEE REPLACEMENT
)
26.INSTALL CLUSTER FINISH PANEL CENTER LOWER
27.INSTALL INSTRUMENT CLUSTER FINISH PANEL END
28.INSTALL SEAT ASSY FR LH
29.INSTALL SEAT TRACK BRACKET COVER INNER FRONT
30.INSTALL SEAT TRACK BRACKET COVER OUTER FRONT
31.INSTALL SEAT TRACK OUTER COVER LH
32.INSTALL SEAT TRACK COVER RH
33.INSTALL SEAT BELT ANCHOR COVER CAP LH
OVERHAUL
1.DISCONNECT BATTERY NEGATIVE TERMINAL
2.PLACE FRONT WHEELS FACING STRAIGHT AHEAD
3.REMOVE SWITCH & VOLUME CASE
4.REMOVE STEERING WHEEL COVER LOWER NO.2
5.REMOVE HORN BUTTON ASSY (SEE OVERHAUL
)
6.REMOVE STEERING WHEEL ASSY (SEE OVERHAUL
)
<00360036003700030013001c001c001800130010001800130013001400160003000b0013001c001c00180014001000130018001300140013000f00030013001c001c00180015001000130018001300140013000f00030013001c001c001800160010001300
18001300150013000f00030013001c001c0018001700100013[5021)
7.REMOVE STEERING COLUMN COVER (SEE OVERHAUL
)
8.REMOVE SPIRAL CABLE SUB-ASSY (SEE REPLACEMENT
)
9.REMOVE TURN SIGNAL SWITCH ASSY (SEE REPLACEMENT
)
10.REMOVE INSTRUMENT CLUSTER FINISH PANEL CENTER LOWER
11.REMOVE INSTRUMENT CLUSTER FINISH PANEL END
12.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1 (SEE REPLACEMENT
)
13.REMOVE COIN BOX ASSY
14.REMOVE OUTER MIRROR SWITCH ASSY
15.REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY NO.1 (SEE REPLACEMENT
)
16.REMOVE INSTRUMENT PANEL AIR BAG ASSY LOWER NO.1 (SEE REPLACEMENT
)
17.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.2 (SEE REPLACEMENT
)
18.REMOVE INSTRUMENT CLUSTER FINISH PANEL (SEE REPLACEMENT
)
19.REMOVE COMBINATION METER ASSY (SEE OVERHAUL
)
20.REMOVE PUSH ROD PIN
a. Disconnect the stop lamp switch connector and brake pedal load sensing switch connector.