LEXUS SC400 1991 Service Repair Manual

MEMORE-24
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mm in.30
40
60 1.18
1.57
2.36
FRONT BODY PILLAR (CUT): w/o Moon Roof
REMOVAL (With the cowl top side panel removed.)
Cut and Join
Location
40 mm
60 mm
30 mm 30 mm
Cut and Join Location
(Cut Location for Supply Parts)
[Cut and Join Location]
1. Cut and join the parts at the locations shown above.
HINT: Shift each cut and join location of the outer
pillar, front body pillar upper reinforcement, innerpillar and the roof drip channel.
BODY PANEL REPLACEMENTRE-25
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INSTALLATION
Butt Weld
(Inner Pillar)
Inner Pillar
Front Body Pillar
Upper Reinforcement
Outer Pillar
Front Body Pillar
Lower Reinforcement
1. Before temporarily installing the new outer pillar, weld the front body pillar lower rein-
forcement with standard points.
2. After installing the inner pillar and the front body pillar upper reinforcement, install the
outer pillar. 3. Temporarily install the new parts and mea-
sure each part in accordance with the body
dimension diagram.
4. Before welding the new parts, check the fit of the front door, front fender and the wind-
shield glass.
BODY PANEL REPLACEMENTRE-26
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INSTALLATION
Cut and Join
LocationButt Weld
Roof Drip Channel
Butt Weld
1. After installing the new parts, apply foamed material.
HINT: For the foamed material application areas,
refer to page AP-4.
BODY PANEL REPLACEMENTRE-27
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mm in.30
100 1.18
3.34
FRONT BODY PILLAR (CUT): w/ Moon Roof
REMOVAL (With the cowl top side panel removed.)
Cut and Join
Location
[Cut and Join Location]
100 mm
30 mm 30 mm
[Cut and Join Location]
Cut and Join Location
(Cut Location for Supply Parts)
1. Cut and join the part at the locations shown
above.
HINT: Shift each cut and join location of the outer
pillar, front body pillar upper reinforcement androof drip channel.
BODY PANEL REPLACEMENTRE-28
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INSTALLATION
BODY PANEL REPLACEMENTRE-29
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INSTALLATION
Butt Weld
Inner Pillar
Front Body Pillar
Upper ReinforcementOuter Pillar
Front Body Pillar
Lower Reinforcement
1. Before temporarily installing the new outer pillar, weld the front body pillar lower rein-
forcement with standard points.
2. After installing the inner pillar and the front body pillar upper reinforcement, install the
outer pillar. 3. Temporarily install the new parts and mea-
sure each part in accordance with the body
dimension diagram.
4. Before welding the new parts, check the fit of the front door, front fender and the wind-
shield glass.
BODY PANEL REPLACEMENTRE-30
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INSTALLATION
Butt WeldButt Weld
Roof Drip Channel
Butt Weld
1. After installing the new parts, apply foamed material.
HINT: For the foamed material application areas,
refer to AP-4.
BODY PANEL REPLACEMENTRE-31
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ROCKER OUTER PANEL (CUT)
REMOVAL
Cut and Join Location
(Cut Location for Supply Parts)Cut and Join Location
(Cut Location for Supply Parts)
[Cut and Join Location] [Cut and Join Location]
1. Cut and join the parts at the location as shown
above.
NOTICE: When cutting the rear side of the parts,
take care not to damage the internal reinforcementof the parts.
BODY PANEL REPLACEMENTRE-32
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Butt Weld
INSTALLATION
Butt Weld
1. Temporarily install the new parts and check thefit of the front door.
BODY PANEL REPLACEMENTRE-33
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