LEXUS SC400 1991 Service Repair Manual

QUARTER PANEL (CUT-P)
REMOVAL
Cut and join possible with-
in this area.Lining
Braze
1. Cut and join the parts at the location shownabove.
HINT: When the cutting line includes the lining, cut
the lining together with quarter panel.
BODY PANEL REPLACEMENTRE-44
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mm in.5 0.20
INSTALLATION
Butt Weld
LiningBody Sealer
Butt Weld Braze
Body Sealer
about 5 mm
1. Before temporarily installing the new parts, ap- ply body sealer to the wheel arch.
HINT:
1) Apply body sealer about 5 mm (0.20 in.) from the flange, avoiding any oozing.
2) Apply sealer evenly, about 3 - 4 mm (0.12 - 0.16 in.) diameter.
3) For other sealing points, refer to section AR.
2. Temporarily install the new parts and check the fit of the luggage compartment door and
rear combination light.
3. Before welding, cut the lining away from the weld seams a little.
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mm in.45 1.77
QUARTER WHEEL HOUSING OUTER PANEL
(CUT)
45 mm
REMOVAL (With the quarter panel removed.)
Roof Side Outer Panel
Cut and Join Location
1. After removing the roof side outer panel, cutand join the quarter wheel housing outer panel
at the location shown above.
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INSTALLATION
Butt Weld
1. Before welding the new parts, temporarilyinstall the quarter panel and check the fit. 2. After installing the new parts apply foamed
material.
HINT: For the foamed material application areas,
refer to page AP-4.
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BODY LOWER BACK PANEL (ASSY)
REMOVAL
BrazeBraze
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INSTALLATION
BrazeBraze
1. Temporarily install the new parts and check the
fit of the luggage compartment door and rear
combination light.
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REAR FLOOR NO. 3 CROSSMEMBER (ASSY)
REMOVAL (With the body lower back panel removed.)
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INSTALLATION
1. Before welding the new parts, temporarily installthe body lower back panel and check the fit.
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REAR FLOOR PAN (ASSY)
REMOVAL (With the rear floor No. 3 crossmember
removed.)
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INSTALLATION
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