ignition MAZDA 626 1987 Workshop Manual
[x] Cancel search | Manufacturer: MAZDA, Model Year: 1987, Model line: 626, Model: MAZDA 626 1987Pages: 1865, PDF Size: 94.35 MB
Page 652 of 1865
CONTROL SYSTEM 4C
CONTROL SYSTEM
Throttle sensor
Solenoid Solenoid Idle valve valve switch (VIC) (PRC)
Solenoid
valve
control)*
Solenoid valve
'(No.1 purge control)*1
E/L control unit
Engine control unit
Control relay
Injector
Knock sensor* -
Water thermo
switch*1
"1...Unleaded fuel
*2...Leaded fuel
Oxygen Distributor Water thermo sensor*1 sensor
Clutch switch
Oxygen sensor
relay*1
Solenoid valve
(EGR)*1
/ Solenoid valve 7 (ISC)
Air flow sensor
Neutral switch
76G04C-166
The control system consists of the input devices and the engine control unit. The control unit controls
the fuel injection amount (EGI), fuel injection pressure, bypass air amount, ignition timing, switch moni-
tor function, and fail-safe function.
4C-91
Page 653 of 1865
4C CONTROL SYSTEM
RELATIONSHIP CHART
Output Devices
and
Input Devices (Unleaded fuel)
IGNITION SWITCH
(ON POSION) X X X X X O X X X X X X X X O
TEST CONNECTOR X X X O X X X X X X X X X O X
ELECTRICAL LOAD CONTROL UNIT X X X o X X X X X X X X X X X
P/S PRESSURE SWITCH X X X o X X X X X X X X X X X
A/C SWITCH X X X o X X X X X X X X O X X
IGNITION SWITCH
(STA POSITION) O O X o O X X X X O X X X O X
NEUTRAL
AND
CLUTCH SWITCH O X X o X X X X X X X X X X X
OXYGEN SENSOR o X X X X X X X X X X X X X X
WATER THERMO
SWITCH (RADIATOR) o X X X X X X X o X X X X X X
INTAKE
AIR
THERMO SENSOR X X X X X X X X X O X X X X X
WATER
THERMO SENSOR o X X o X X o o O O X X X O o
IDLE SWITCH o X X o X X X X X o X X X O X
THROTTLE SENSOR o X X X X X X X O X X X X o X
AIR FLOW SENSOR o X X X X X X o X X X X X o O
Ne SIGNAL o o X O o X X O O O o o X o O
G SIGNAL X O X X X X X X X X X X X X X
\
INPUT
DEVICE
OUTPUT
DEVICE
FUEL
INJECTION
AMOUNT FUEL
INJECTION
TIMING
AIR
VALVE
ISC
VALVE
FUEL
PUMP
CONTROL
MAIN
POWER
CONTROL
SOLENOID
VALVE
(No.1
PURGE)
SOLENOID
VALVE
(No.2
PURGE)
SOLENOID
VALVE
(EGR)
SOLENOID
VALVE
(PRESSURE
REGULATOR
CONTROL)
SOLENOID
VALVE
(VARIABLE
INERTIA
CONTROL)
OXYGEN
SENSOR
RELAY
I A/C
RELAY
IGNITER
AIR
FLOW
SENSOR
(BURN-OFF)
\
INPUT
DEVICE
OUTPUT
DEVICE
INJECTOR
BAC
VALVE
CONTROL
RELAY
SOLENOID
VALVE
(No.1
PURGE)
SOLENOID
VALVE
(No.2
PURGE)
SOLENOID
VALVE
(EGR)
SOLENOID
VALVE
(PRESSURE
REGULATOR
CONTROL)
SOLENOID
VALVE
(VARIABLE
INERTIA
CONTROL)
OXYGEN
SENSOR
RELAY
I A/C
RELAY
IGNITER
AIR
FLOW
SENSOR
(BURN-OFF)
76G04C-167
4C—92
Page 654 of 1865
CONTROL SYSTEM 4C
Output Devices and In put Devices (Leaded fuel)
IGNITION SWITCH
(ON POSITION) X X X X X O X X X X O
TEST CONNECTOR X X X O X X X X X O X
KNOCK SENSOR X X X X X X X X X o X
ELECTRICAL LOAD
CONTROL UNIT X X X O X X X X X X X
P/S PRESSURE SWITCH X X X o X X X X X X X
A/C SWITCH X X X o X X X X O X X
IGNITION SWITCH (STA POSITION) O O X o O X O X X O X
NEUTRAL AND
CLUTCH SWITCH O X X o X X X X X X X
INTAKE AIR THERMO SENSOR X X X X X X O X X X X
WATER THERMO SENSOR O X X o X X O X X O o
IDLE SWITCH o X X o X X o X X O X
VARIABLE RESISTOR (IN AIR FLOW SENSOR) o X X X X X X X X X X
AIR FLOW SENSOR o X X X X X X X X O O
Ne SIGNAL o o X O o X O o X o O
G SIGNAL X O X X X X X X X X X
INPUT
DEVICE
OUTPUT
DEVICE
FUEL
INJECTION
AMOUNT
FUEL
INJECTION
TIMING
AIR
VALVE
ISC
VALVE
FUEL
PUMP
CONTROL
MAIN
POWER
CONTROL
SOLENOID
VALVE
(PRESSURE
REGULATOR
CONTROL)
SOLENOID
VALVE
(VARIABLE
INERTIA
CONTROL)
A/C
RELAY
IGNITER
AIR
FLOW
SENSOR
(BURN-OFF)
INPUT
DEVICE
OUTPUT
DEVICE
INJECTOR
BAC
VALVE
CONTROL
RELAY
SOLENOID
VALVE
(PRESSURE
REGULATOR
CONTROL)
SOLENOID
VALVE
(VARIABLE
INERTIA
CONTROL)
A/C
RELAY
IGNITER
AIR
FLOW
SENSOR
(BURN-OFF)
76G04C-168
4C—93
Page 657 of 1865
4C CONTROL SYSTEM
EGI MAIN FUSE
Inspection
Check the continuity of EGI main fuse.
69G04A-161
CONTROL RELAY
Power Supply Circuit
1. Check that a "clicking" sound is heard at the con-
trol relay when turning the ignition switch ON and
OFF.
Note
The control relay is located under the center
console.
76G04C-171
2. Apply 12V to the 2B terminal and ground the 2D
terminal of the control relay.
3. Check voltage at the terminals with an voltmeter.
terminal
Terminals Grounded Not grounded
2C 12V OV
2E 12V OV
76G04C-172
From EGI From '9' From Ig. main fuse switch (ON) / switch
(ST)
To C/U / 9round To main To injector fuel Pump
Fuel Pump Circuit
1. Apply 12V and a ground to the terminals described
below and check the terminals with an ohmmeter
or voltmeter.
Terminal applied 12V
Terminal
grounded
Terminal checked
Correct condition
1B 1D 2F-1A Continuity
2F 1C 1A ADDrox.12V
76G04C-173
4C-96
Page 660 of 1865
CONTROL SYSTEM 4C
Terminal Voltage
If the input and output devices wiring are normal, but the engine control unit terminal voltage is incor-
rect, replace the engine control unit.
Terminal Input Output Connection to Voltage (After warming-up) Remark Terminal Input Output Connection to Ign: ON Idle Remark
1A — — — — — —
1B o Self-Diagnosis Checker (Code No.)
For 3sec. after ignition switch OFF ->• ON: below 2.5V (Buzzer sounds) After 3sec.: approx. 12V (Buzzer does not sound)
• Using Self-Diagnosis Check-er and test con-nector grounded • Buzzer sounds: below 2.5V • Buzzer does not sound: approx. 12V
1C o
Solenoid valve (Variable inertia control) Approx. 12V
Above 5200 rpm (Unleaded fuel) or 5400 rpm (Leaded fuel): Below 2.5V
1D o Self-Diagnosis Checker (Monitor lamp)
For 3sec.after igni-tion switch OFF -» ON:
approx. 5V (light il-luminates)
After 3sec.: approx. 12V (light does not illuminate)
(Test connector grounded) approx. 5V (Test connector not grounded) Monitor lamp ON: approx. 5V Monitor lamp OFF: approx. 12V
With Self-Diagnosis
Checker
1E O Idle switch Accelerator pedal released: OV
Accelerator pedal depressed: approx. 12V
1F o A/C relay A/C switch ON: below 2.5V
A/C switch OFF: approx. 12V Blower motor ON
1G O Neutral or clutch switch
In-gear condition Clutch pedal depressed: approx. 12V Clutch pedal released: OV
MTX (Neutral: con-stant approx. 12V)
1H
(U/F) o Water thermo
switch
Approx. 12V Radiator temp.: be-low 17°C (63°R 1H
(U/F) o Water thermo
switch OV Radiator temp.:
above 17°C (63°F)
11 o Electrical load control unit E/L switch ON: below 2.5V
E/L switch OFF: approx. 10—12V
Electrical load: Rear defroster switch
Headlight switch Blower motor switch (3rd & 4th position) Electrical fan switch
1J — — — — —
1K o P/S pressure
switch
Constant approx.
12V
P/S ON: below 2.5V P/S OFF: approx. 12V
1L o A/C switch A/C switch ON: below 2.5V A/C switch OFF: aDDrox. 12V Blower motor: ON
1M o Distributor
(Ne signal) OV or 5V Approx. 2.0V
1N o Distributor (G signal) OV or 5V Approx. 1.2V
Note
Terminals labeled "U/F" are only for unleaded fuel.
4C-99
Page 661 of 1865
4C CONTROL SYSTEM
Terminal Input Output Connection to Voltage (After warming-up) Remark Terminal Input Output Connection to Ign: ON Idle Remark
10 o Air flow sensor
(Burn-off control) Below 2.5V White burning off:
Approx. 8—12V
1P o
Control relay (Power supply circuit) Below 2.5V Ignition switch OFF:
Approx. 12V
1Q 0 Control relay (Fuel pump circuit) Approx. 12V Below 2.5V
1R
(L/F) O Knock sensor OV or 2—7V While knocking:
Approx. 0.001
1S — — — — —
1T o Ignition switch
(ON position) Approx. 12V
1U — — — — —
1V — — — — —
1W o Test connector Test connector grounded: OV Test connector not grounded: approx. 12V Green connector, 1-pin
1X o Igniter Approx. 12V *Approx.1V 'Engine Signal
Monitor: green and
red lights flash
2A (U/F) o V ref 4.5—5.5V
2B o Air flow sensor
(Ground) OV
2C — — Ground (E2) OV
2D (U/F) o Oxygen sensor OV 0-1.0V
• Cold engine: 0V at idle
• After warming-up: Increase engine speed: 0.7—1.0V Deceleration: 0—0.2V
2E o Air flow sensor
(Intake air mass) 1.0—1.6V 1.7—2.3V Increase engine speed: voltage increases
2F — — — .— —
2G (U/F) o Throttle sensor Accelerator pedal released: approx. 0.5V
Max. voltage (Throt-tle valve fully opened): approx. ,4.3V
2H (L/F) o Air flow sensor (Variable resister) 0-5V Depends on
adjustment
21 o Water thermo sensor Approx. 0.4V
Engine coolant
temp. 20°C (68°F):
approx. 2.5
2J o Intake air thermo sensor (Dynamic chamber)
Approx. 2.5V at 20°C (68°F)
2K o
Solenoid valve (Pressure regula-tor control)
For 120 sec. after ignition switch OFF - ON: below 2.5V
For 120. sec after starting: below 2.5V
During hot condi-tion: Coolant temp, above 70°C (158°F) Intake air temp, above 30°C (86°F) ...Unleaded fuel above 50°C (122°F) ...Leaded fuel
2K o
Solenoid valve (Pressure regula-tor control)
ADDrox. 12V Other conditions
2L — — — — —
Note
a) Terminal labeled "U/F" are only for unleaded fuel.
b)Terminal labeled "L/F" are only for leaded fuel.
4C-100
Page 662 of 1865
CONTROL SYSTEM 4C
Terminal Input Output Connection to Voltage (After warming-up) Remark Terminal Input Output Connection to Ign: ON Idle Remark
2M
(U/F) o Oxygen sensor
heater Below 2.5V Above 3000 rpm: Approx. 12V
2N
(U/F) o Solenoid valve (EGR) Below 2.5V
• Radiator temp, below 17°C (62.6°F) or cool-ant temp, below 70°C (158°F): constant below 2.5 V
• 1,500-3,500 rpm: approx. 12V
20 (U/F) 0 Solenoid valve (No.2 purge control) Approx. 12V
• Coolant temp, below 75 °C (167°F): constant approx. 12V
• During medium and high load of above 1,700 rpm: below 2.5V
2P
(U/F) o
Solenoid valve
(No.1 purge
control)
Below 2.5V
Coolant temp, below 70°C (158°F): ap-prox. 12V
2Q o Solenoid valve (Idle speed control) Approx. 9—11V
2R — — Ground (E02) OV
3A — — Ground (E01) OV
3B O Ignition switch
(Start position) Below 2.5V While cranking: ap-
Drox. 10V
3C o Injector (No.2) Approx. 12V *1 Approx. 12V
*1 Engine Signal Monitor green and red liahts flash
3D — — — — —
3E o Injector (No.1) Approx. 12V *1 Approx. 12V
*1 Engine Signal
Monitor: gree and
red liahts flash
3F 0 Injector (No.4) Approx. 12V *1 Approx. 12V
*1 Engine Signal Monitor: gree and red liahts flash
3G — Ground (E1) OV
3H o Injector (No.3) Approx. 12V 'Approx. 12V *1 Engine Signal
Monitor: green and
red lights flash
31 0 — Control relav ADDrox. 12V
3J — — Battery Approx. 12V For back-uD
76G04C-179
Note
Terminals labeled "U/F" are only for unleaded fuel.
Terminal Location
31 3G 3E 3C 3A
3J 3H 3F 3D 3B
2Q 2d 2M *
L
2G 2E 2C <
CM
2R 2P 2N 2L 2J 2H 2F 20 2B
1W 1U 1S 1Q 10 1M 1K 11 1G 1E 1C 1A
1X 1V 1T 1R 1P 1N 1L 1J 1H 1F 1D 1B
4C-101
Page 663 of 1865
4C CONTROL SYSTEM
E/L CONTROL UNIT
Inspection
1. Connect a voltmeter between the E/L control unit
and a ground.
2. Start the engine and check the terminal voltages
as described below.
76G04C-180
Terminal Input Output Connection to Voltage (after warm-up) Remarks Terminal Input Output Connection to Ignition switch: ON Idle Remarks
A
(BW) — — Ignition switch Approx. 12V
B — — — — — —
C
(B) — — Ground OV
D (LY) O Electrical fan relay Approx. 12V Coolant temp.: below 97°C (207°F) D (LY) O Electrical fan relay
Below 1,5V Coolant temp.:
above 97°C (207°F)
E (GY) Control unit (11) OV E/L: ON E (GY) Control unit (11)
Approx. 12V E/L: OFF
F (W) O Headlight switch Approx. 12V Headlight switch:
ON F (W) O Headlight switch
Below 1,5V Headlight switch:
OFF
G (LB) o Blower motor switch Below 1.5V Blower motor switch: ON (3rd or 4th position) G (LB) o Blower motor switch
Approx. 5V Others
H
(BL) o Rear defroster
switch
Below 1.5 V Rear defroster
switch: ON H
(BL) o Rear defroster
switch Approx. 12V Rear defroster switch: OFF
76G04C-181
Replacement
1. Replace the E/L control unit.
2. Install in the reverse order of removal.
76G04C-182
4C—102
Page 665 of 1865
4C CONTROL SYSTEM
Jjf (Terminal A)
n PI
WRED r^j
BLACK
BLACK 1 (Terminal C)
76G04C-189
Replacement
1. Disconnect the connector.
2. Loosen the air hose clamps.
3. Replace the air flow sensor.
Caution
Install the air flow sensor so that the arrow on
the sensor aligns with air flow direction.
4. Tighten the hose clamps.
5. Reconnect the connector to the sensor.
THROTTLE SENSOR
Caution
Use a precision voltmeter with a scale of 0.01V
to inspect or adjust the throttle sensor. If it
is not available, replace the throttle sensor
and throttle body as an assembly.
Inspection
1. Disconnect the throttle sensor connector (3-pin).
2. Connect the SST between the throttle sensor and
the wiring harness.
3. Turn the ignition switch ON.
4. Measure BLACK and RED wire voltages.
Specifications:
BLACK—Approx. OV
RED—4.5—5.5V
5. If not correct, check the battery voltage and wir-
ing harness. If these are OK, replace the engine
control unit.
6. Using the RED wire voltage as a guide, find the
specified BLUE wire voltage ranges in the table.
RED wire voltage
Specified range (V) RED wire voltage Fully close Fully open
4.90—4.99V 0.40-0.58 3.90-4.60
5.00—5.09V 0.41—0.60 3.97-4.70
5.10-5.19V 0.42—0.61 4.05—4.79
4C-104
Page 666 of 1865
CONTROL SYSTEM 4C
7. Make sure that the throttle valve is fully closed.
8. Check that the BLUE wire voltage is within the
specified range.
9. Adjust the throttle sensor if necessary
76g04c-191
10. Open the throttle valve fully.
11. Check that BLUE wire voltage is within the speci-
fied range.
12. If not correct, replace the throttle sensor.
76g04c-192
13. Turn the ignition switch OFF.
14. Disconnect the SST and reconnect the throttle sen-
sor connector.
15. Disconnect the negative battery terminal and de-
press the brake pedal for 5 seconds to eliminate
the malfunction memory from the control unit.
76g04c-193
Adjustment
1. Perform steps 1 to 7 in the inspection procedure.
2. Connect the voltmeter to the BLUE wire.
3. Loosen the throttle sensor mounting screw.
76G04C-194
4C-105