oil pressure MAZDA 626 1987 Workshop Manual

INSPECTION AND REPAIR 7C
CONTROL VALVE BODY
Precaution
(1) Pay close attention when handling the control valve because it consists of the most precise and
delicate parts of the transaxle.
(2) Neatly arrange the removed parts in order to avoid mixing up similar parts.
(3) Disassemble the control valve assembly and thoroughly clean it when the clutch and/or brake
bands are burned, and/or when the automatic transaxle fluid is degenerated.
Disassembly
Disassemble in the sequence shown in the figure.
2.5—3.4 N m _ (25—35 cm-kg, (7) 22—30 in-lb)
2.5—3.4 N-m (25—35 cm-kg 22—30 in-lb)
. 2.5—3.4 N-m (25—35 cm-kg, 22—30 In-lb)
2.5—3.4 N-m (25—35 cm-kg, 22—30 in-lb)
5—7 N-m {50—70 cm-kg, 43—61 In-lb)
2.5—3.4 N-m (25—35 cm-kg, 22—30 in-lb)
2.5—3.4 N-m (25—35 cm-kg, 22—30 in-lb)
5—7 N-m (50—70 cm-kg, 43—61 in-lb)
^ - 3—4 N-m (30—40 cm-kg, 26—35 in-lb)
76G07C-201
1. Manual valve
2. Oil strainer
3. Lower body
4. Separator plate
5. Throttle relief ball and
spring
6. Orifice check valve and
spring
7. Sub-body
8. Orifice check valve
9. Side plate
10. Vacuum throttle valve
11. Spring
12. Throttle backup valve
13. Downshift valve
14. Spring
15. Side plate
16. Modifier valve
17. 2-3 shift valve
18. Spring
19. 2-3 shift plug
20.1-2 shift valve
21. Spring
22. Side plate
23. Spring
24. Second lock valve
25. Pressure regulator sleeve
26. Pressure regulator plug
27. Spring seat
28. Spring
29. Pressure regulator valve
30. Upper body
7C-75

7C INSPECTION AND REPAIR
Inspection
Check the following and replace any faulty parts.
1. Damaged or worn valves
2. Damaged oil passage
3. Cracked or damaged valve body
4. Operation of each valve
5. Weakened spring 76go7c-2o2
Spring
Name Outer dia. mm (in) Free length mm (in) Wire dia. mm (in)
Throttle backup 7.3 (0.287) 36.0 (1.417) 0.8 (0.031)
Downshift 5.55 (0.219) 21.9 (0.862) 0.55 (0.022)
2-3 shift 6.9 (0.272) 41.0 (1.614) 0.7 (0.028)
1-2 shift 6.4 (0.252) 31.63 (1.245) 0.4 (0.016)
Second lock 5.55 (0.219) 33.5 (1.319) 0.55 (0.022)
Pressure regulator 11.7 (0.461) 43.0 (1.693) 1.2 (0.047)
Throttle relief 7.0 (0.276) 11.2 (0.441) 0.9 (0.035)
Orifice check 5.0 (0.197) 15.5 (0.610) 0.23 (0.009)
76G07C-203
Valve Location
63U07B-500
7C-76

HYDRAULIC CIRCUIT 7C
HYDRAULIC CIRCUIT
OUTLINE
The flow of the individual hydraulic circuits are identified as listed below.
(Numbers indicate individual circuits)
Line pressure source 7
Control element operation system line pressure.... 1,2,3,4,5,6,7,8,9,10,11,12
Auxiliary line pressure 13
Throttle system pressure 16,17,18,19
Governor system pressure 15
Torque converter system pressure 14
1. Line pressure
The line pressure is the hydraulic pressure of the oil emitted from the oil pump after adjustment
by the pressure regulator valve.
2. Throttle pressure
Derived from the line pressure, the throttle pressure is the hydraulic pressure generated by the throttle
valve which operates in conjunction with the intake manifold vacuum.
3. Governor pressure
Also derived from the line pressure, the governor pressure is the hydraulic pressure which varies
in conjuction with the vehicle's speed. It is controlled by the governor rotating together with the out-
put shaft.
Note
Schematic symbols
X : Drain
Orifice
76G07C-338
7C-125

HYDRAULIC CIRCUIT 7C
R RANGE
Band servo
Release side
Oil cooler
Low and reverse brake 1 pressure Vacuum diaphragm Kick-down solenoid Rear clutch pressure
Front clutch pressure
Downshift valve H Oil pump Vacuum throttle valve
Throttle backup valve
Orifice check valve
Modifier 15| valve
2-3 shift valve
Second lock valve
Orifice valve Pressure regulator valve
Line pressure t4s2
Operating line pressure
Governor pressure
Torque converter
Throttle pressure Secondary x governor valve Primary governor valve
76G07C-340
7C—127

7C HYDRAULIC CIRCUIT
N RANGE
Oil cooler
Low and reverse brake •l pressure Vacuum diaphragm Kick-down solenoid
Rear clutch pressure
Front clutch pressure
Downshift valve 11 Oil pump Throttle backup valve
Vacuum throttle valve
x 18 Orifice YjI check valve H [ Throttle relief I valve
Modifier 15| valve Orifice check
I
valve
Orifice check valve 11 j! Pressure regulator valve
Line pressure
Governor pressure
Torque converter
Throttle pressure Primary governor valve Secondary x governor valve
76G07C-341
7C—128

HYDRAULIC CIRCUIT 7C
D RANGE (1ST GEAR)
Band servo
Kick-down solenoid
Downshift valve Throttle backup valve
76G07C-342
Pressure regulator valve
Line pressure
Operating line pressure
Governor pressure
Torque converter
Throttle pressure
Orifice ch< valve
Secondary * Primary x governor valve governor valve
Vacuum | throttle valve
valve
Apply side
Release side
Low and reverse brake pressure
Rear clutch pressure
Vacuum diaphragm
Oil pump
Throttle relief valve
J Orifii check valve
Orifice check valve
Front clutch pressure
Modifier 1! valve
7C—129

7C HYDRAULIC CIRCUIT
D RANGE (2ND GEAR)
Band servo
Vacuum diaphragm
Throttle backup valve
Orifice valve
76G07C-343
Oil cooler
Apply side
Release side
Oil pump
Secondary * governor valve Primary governor valve
Pressure regulator valve
Line pressure
Operating line pressure
Governor pressure
Torque converter
Throttle pressure
Orifice check valve
Modifier < valve
Low and reverse brake pressure
Rear clutch pressure
Front clutch pressure
Vacuum | throttle valve
Orifice check valve
Downshift valve 11
Throttl relief valve
Kick-down solenoid
7C—130

HYDRAULIC CIRCUIT 7C
D RANGE (3RD GEAR)
Band servo
Oil cooler
Low and reverse brake • pressure
Rear clutch pressure
4 Front clutch pressure
Vacuum diaphragm Kick-down solenoid
Downshift valve i I Vacuum throttle valve
Throttle backup valve
Orifice check valve
Modifier valve
Orifice check valve 11 Pressure regulator valve
Line pressure lis
Operating line pressure
Governor pressure
Torque converter
Throttle pressure Secondary x governor valve Primary * governor valve
76G07C-344
7C—131

7C HYDRAULIC CIRCUIT
D RANGE (KICK-DOWN; SHIFT VALVES IN 2ND POSITION)
Band servo
Oil cooler
Low and reverse brake • pressure Kick-down solenoid Vacuum 'diaphragm
Rear clutch pressure
Front clutch pressure
Jownshift 'alve 11 Oil pump Vacuum throttle valve
Throttle backup valve
Throttle relief I valve
Orifice check valve
Modifier valve Orifiw check valve
Second lock valve
Orifice chabk valve II Pressure regulator valve
CZ3 Line pressure
Ml Operating line pressure
• Governor pressure
Cm Torque converter
•I Throttle pressure
Primary x governor valve Secondary x governor valve
76G07C-345
7C—132

HYDRAULIC CIRCUIT 7C
2 RANGE (2ND GEAR)
Release side
Oil cooler
Low and reverse brake a pressure Vacuum diaphragm Kick-down solenoid
Rear clutch pressure
Front clutch pressure
Downshift valve I Vacuum throttle valve
Throttle backup valve
Throttle relief I valve
Orifice check valve
Modifier valve Orifice check valve I
2-3 shift I valve
Second lock valve
Orifice chsisk valve 11 I Pressure regulator valve
Line pressure in
Operating line pressure
Governor pressure
Torque converter
Throttle pressure Secondary x governor valve Primary x governor valve
76G07C-346
7C-133