torque MAZDA 626 1987 Workshop Manual

STEERING WHEEL AND COLUMN 1 0
INSTALLATION
Install in the reverse order of removal, referring to the installation note for specially marked parts.
Torque specifications
39—49
N m
(4.0—5.0 m-kg, 29—36 ft-lb)
86U10X-049
1. Combination switch
10-27

1 0 STEERING GEAR AND LINKAGE
INSTALLATION
Install in the reverse order of removal.
Torque Specifications
18—26 Nm (1.8—2.7 m-kg, 13—20 ft-lb)
(3.0—4.5 m-kg, 22—33 ft-lb)
86U10X-055
10—30

4-WHEEL STEERING GEAR AND LINKAGE 1 0
Front joint Rear joint
Rear bracket
Front bracket
76G10X-033
86U10X-313
ADJUSTMENT OF STEERING ANGLE
TRANSFER SHAFT
If the steering angle transfter shaft is disconnected
from the front or rear steering gear or after adjusting
the wheel alignement, or if the rear steering angle is
not correct, adjust the rear turning angle as described
below.
Warning
Improper installation of the 4WS steering
transfer shaft may affect control of the vehi-
cle and result in the risk of an accident or per-
sonal injury.
1. Raise the vehicle on a lift or safety stands.
2. Remove cover B and joint bolt A.
3. Slide the shaft out of the joint.
4. Remove the plug from the rear steering gear. Sight
through the hole and turn the steering angle input
shaft to align the notch in the input shaft with the
center of hole.
5. Remove the set bolt attached to the rear steering
gear, and install it in the steering gear to set the
input shaft.
Tightening torque:
4.9—7.8 N-m (50—80 cm-kg, 43—69 in-lb)
86U10X-314
Note
After the input shaft is set, manually turn the rear
joint and chack that the shaft does not move.
86U10X-315
10—35

1 0 4-WHEEL STEERING GEAR AND LINKAGE
6. Lower the vehicle.
7. Check and adjust the front and rear wheel align-
ment if necessary. (Refer to Section 13.)
8. Drive the vehicle and mark the steering straight-
ahead position.(Refer to page 10—32.)
86U10B-316
9. Install the shaft and rear joint removed at step 2,
and tighten the bolt to the specified torque.
Tightening torque: 22—30 N-m
(2.2—3.1 m-kg, 191—269 in-lb)
10. Install and tighten a new wire on the joint boot.
86U10X-317
11. Install the set bolt in the rear steering gear.
Tightening torque:
20—28 N-m (2.0—2.9 m-kg, 14—21 ft-lb)
After installing the steering angle transfer
shaft, check the steering angle transfer shaft
alignment. [Refer to page 10—32 (Simple in-
spection).]
86U10X-318
10—36

4-WHEEL STEERING GEAR AND LINKAGE 1 0
REMOVAL AND INSTALLATION
1. Jack up the vehicle and support it with safety stands.
2. Remove in the sequence shown in the figure, referring to the removal note for specially marked parts.
3. Install in the reverse order of removal, referring to installation note for specially marked parts.
4. Tighten all nuts and bolts to the specified torque, referring to page 10—39.
Note
The power steering fluid will leak out when the return hose or the pressure hose is discon-
nected. Prepare a suitable container for it to drain into.
Front Steering Gear
76G10X-034
9. Engine mount
10. Bolts and nut
11. Bolt
12. Bolt and mounting
13. Bolts and mounting
14. Stabilizer
15. Bolt
16. Front steering gear assembly
1. Pipes
2. Bolt
3. Exhaust pipe
4. Under cover
5. Shaft (Refer to next page)
6. Nuts retainer and bushing
7. Bolt, retainer and bushing
8. Nuts
10—37

4-WHEEL STEERING GEAR AND LINKAGE 1 0
Torque Specifications
16—23 N-m (1.6—2.3 m-kg, 12-17 ft-lb)
/
18—26N-m (1.8—2.7 m-kg, 13—20 ft-lb)
36—54 N m (3.7—5.5 m-kg, 27—40 ft-lb)
18—26N-m (1.8—2.7 m-kg, 13—20 ft-lb)
36—54 N-m
(3.7—5.5 m-kg,
27—40 ft-lb)
29—44 ftm (3.0—4.5 m-kg, 22—33 ft-lb)
75—93 N-m (7.6-9.5 m-Kg, 55-69 ft-lb)
78—117 N-m (8.0—11.9 m-kg, 58—86 ft-lb)
31—46 N-m (3.2—4.7 m-kg, 23—34 ft-lb)
39—59 N-m
(4—6 m-kg,
29—43 ft-lb)
6.9—9.8 N m (0.7—1.0 m-kg, 61—87 In-lb)
6.9—9.8 N m (0.7—1.0 m-kg, 61—87 In-lb)
\ 22—30 N-m 22—30 N m (2.2—3.1 m-kg, 6.9—9.8 N-m (2.2—3.1 m-kg, 16—22 ft-lb) (0.7—1.0 m-kg, 22—30 N m 16—22 ft-lb) 61—87 in-lb) (2.2—3.1 m-kg, 16—22 ft-lb)
43—54 N m
(4.4—5.5 m-kg, 32—40 ft-lb)
20—28 N-m (2.0—2.9 m-kg, 14—21 ft-lb)
86U10X-066
10-39

1 0 4-WHEEL STEERING GEAR AND LINKAGE
86U10X-075
86U10X-076
86U10X-077
Front joint Rear joint
Rear bracket
Front bracket
Installation Note
Front steering gear
Tighten the universal joint to the pinion shaft.
Tightening torque:
18—26 N (1.8—2.7 m-kg, 13—20 ft-lb)
Install the subframe.
Tightening torque:
36—54 Nm (3.7—5.5 m-kg, 27—40 ft-lb)
Adjust the rear turning angle. (Refer to page 10—35.)
Rear steering gear
Adjust the rear steering angle after installation of the
rear steering gear. (Refer to page 10—35.)
Note
When the replacement of rear steering gear
or the oil pan gasket owing to the oil leakage,
add fluid to the specified level. (Refer to page
10—12)
Steering angle transfer shaft
Caution
Installation of the steering angle transfer shaft
must be done correctly.
Work carefully, referring to the adjustment of
steering angle transfer shaft (page 10—35).
If not installed correctly, the rear steering an-
gle may be incorrect, causing steering prob-
lems or damage to the rear steering gear
assembly.
86U10X-078
10—42

4-WHEEL STEERING GEAR AND LINKAGE 1 0
76G10X-035
1. Temporarily install the front bracket.
2. Install the rear bracket, and then tighten at the
specified torque.
Tightening torque:
22—30 Nm (2.2—3.1 m-kg, 5.1—7.2 ft-lb)
3. Tighten the front bracket bolt.
Tightening torque:
22—30 Nm (2.2—3.1 m-kg, 5.1—7.2 ft-lb)
Caution
The shaft should be installed by two or more
persons, taking care not to bend the joint part.
4. Connect the joint of the front steering gear side,
and then tighten the bolt.
5. Connect the joint of the rear steering gear side, and
then tighten the bolt.
86U10X-320
Caution
Check to be sure that the front and rear brack-
ets do not contact the oil seal.
86U10X-321
Attach a new wire and clamp, and as shown in the
illustration be sure that protrusion is within 5mm
(0.2 in).
Install the cover.
86U10X-322
10—43

10 MANUAL STEERING
14. Damaged dish springs
ASSEMBLY
Torque Specifications
86U10X-101
39—59 N-m (4.0—6.0 m-kg, 29—43 ft-lb)
49-69 N-m (5.0—7.0 m-kg, 36—51 ft-l
& S
78—98 N-m (8.0—10.0 m-kg, 58—72 ft-lb)
— 69—78 N-m (7.0—8.0 m-kg, 51—58 ft-lb)
86U10X-102
10—52

MANUAL STEERING 1 0
86U10X-111
AJPC
86U10X-112
86U10X-113
8. Tighten the rear cover so that the torque of the pin-
ion is approx 400 g (14.1 oz). Check with the SST
and a pull gauge.
Caution
Before measuring the torque, rotate the pin-
ion to the left and right a few times to seat the
bearing.
9. Loosen the rear cover and readjust the pinion
torque to 300 g (10.6 oz). Tighten the locknut.
Tightening torque:
49—69 Nm (5,0—7,0 m-kg, 36—51 ft-lb)
Caution
Recheck the pinion torque after tightening the
locknut. If it is not within 200—350 g (7—12.3
oz), loosen the locknut and adjust once again.
10. Carefully move the rack so that the pinion is set
to the center (neutral position) of the rack gear.
11. Install the roller assembly, needle roller, holder, dish
springs, friction block, and spring.
Caution
Install the roller bearing so that it correctly
contacts the rack.
86U10X-114
10—55