spare wheel MAZDA 626 1987 Workshop Manual

0 PRE-DELIVERY INSPECTION
PRE-DELIVERY INSPECTION TABLE
EXTERIOR
INSPECT and ADJUST, if necessary, the following items
to the specifications:
• Glass, exterior bright metal and paint for damage
• Wheel lug nuts
88—118 N m (9—12 m-kg, 65—87 ft-lb)
• Tire pressures (Refer to section 12)
• All weatherstrips for damage or detachment
• Operation of bonnet release and lock
• Operation of fuel lid and trunk lid (Back door) opener
• Door operation and alignment
• Headlight aiming
INSTALL following parts:
• Wheel caps or rings (if equipped)
• Outside rear view mirror(s)
UNDER BONNET—ENGINE OFF
INSPECT and ADJUST, if necessary, the following items
to the specifications:
• Fuel, coolant and hydraulic lines, fittings, connections and
components for leaks
• Engine oil level
• Power steering fluid level (if equipped)
• Brake and clutch master cylinder fluid level (if equipped)
• Windshield washer reservoir fluid level
• Radiator coolant level and specific gravity
Protection °C (°F) Specific gravity at 20°C (68°F)
-4 (25) 1.028
-16(3) 1.054
-26 (-15) 1.066 -40 (-40) 1.078
• Tightness of water hose clamps (including heater hoses)
• Tightness of battery terminals
• Manual transaxle oil level
• Drive belt tensions (Refer to section 1)
• Accelerator cable and its linkage for free movement
• Headlight cleaner fluid level (if equipped)
CLEAN spark plugs
INTERIOR
INSTALL the following parts:
• Rubber stopper for inside rear view mirror
• Fuse for accessories
CHECK the operations of the following items:
• Seat controls (sliding and reclining) and head rest
• Door locks including childproof door locks (if equipped)
• Seat belts and warning system
• Ignition switch and steering lock
• Inhibitor switch (ATX only)
• All lights including warning and indicator lights
• Sound warning system
• Headlight cleaner (if equipped)
• Horn, wipers and washers (front and rear, if equipped)
• Radio and antenna (if equipped)
• Cigarette lighter and clock
• Remote control outside rear view mirrors (if equipped)
• Power windows (if equipped)
• Heater, defroster and air conditioner at various mode
selection (if equipped)
• Sunroof (if equipped)
ADJUST antenna trimmer on radio (if equipped)
CHECK the following items:
• Presence of spare fuse
• Upholstery and interior finish
CHECK and ADJUST, if necessary, the following items:
• Operation and fit of windows
• Pedal height and free play of brake and clutch pedal
Pedal height mm (in) free play mm (in)
Clutch pedal 216.5-221.5 (8.52-8.72) 5-13 (0.2-0.51)
Brake pedal 222-227 (8.74-8.94) 4-7 (0.16-0.28)
• Parking brake
5-7 noches/98 N (10 kg, 22lb)
UNDER BONNET—ENGINE RUNNING AT
OPERATING TEMPERATURE
CHECK the following items:
• Operation of idle-up system for air conditioner or power
steering (if equipped)
• Automatic transaxle fluid level
• Operation of dash pot
• Initial ignition timing
• Idle speed
ON HOIST
CHECK the following items:
• Underside fuel, coolant and hydraulic lines, fittings, con-
nections and components for leaks
• Tires for cuts or bruises
• Steering linkage, suspension, exhaust system and all un-
derside hardware for looseness or damage
REMOVE protective cover from brake discs
ROAD TEST"
CHECK the following items:
• Brake operation
• Clutch operation
• Steering control
• Operation of meters and gauge
• Squeaks, rattles or unusual noise
• Engine general performance (including turbo)
• Emergency locking retractors
• Cruise control system (if equipped)
AFTER ROAD TEST
REMOVE seat and floor mat protective covers
CHECK for necessary owner information materials, tools and
spare tire in vehicle
-76G00X-002
0-2

1 0 4-WHEEL STEERING GEAR AND LINKAGE
INSPECTION
Front Steering Gear and Linkage
1. Check the following and replace the front steering
gear assembly if necessary.
(a) Damaged or cracked case
(b) Bent linkage
86U10X-079
2. Check the following and replace any faulty parts.
(a) Clogged, bent, or pinched pipes
(b) Faulty oil pressure switch
(c) Damaged mounting bracket and mounting
rubber
(d) Cracked, damaged, or deteriorated boots
86U10X-080
Available spare parts
86U10X-081
1. Tie-rod end 7. Oil pressure switch
2. Tie-rod end boot 8. O-ring
3. Nut 9. Mounting bracket
4. Boot 10. Mounting rubber
5. Boot band (large) 11. Oil pipe
6. Boot band (small) 12. Steering gear assembly
10—44

4-WHEEL STEERING GEAR AND LINKAGE 1 0
Steering Angle Transfer Shaft
Check the following and replace the shaft assembly
if necessary
1. Shaft
(a) Cracked, damaged, or deteriorated boots
(b) Stuck carrier bearing
(c) Bending
(d) Damaged mounting brackets
86U10X-082
2. Universal joint
Looseness or damage
3. Rear boot
Crackes, damage, or deterioration
86U10X-083
Available spare parts
86U10X-084
1. Shaft 3. Rear boot 5. Clip
2. Universal joint 4. Wire
10-45

4-WHEEL STEERING GEAR AND LINKAGE 1 0
Available spare parts
86U10X-087
1. Tie-rod end 9.
2. Tie-rod end boot 10.
3. Nut 11.
4. Boot 12.
5. Boot band (wire) 13.
6. Boot band (clip) 14.
7. Oil pan 15.
8. Oil pan gasket 16.
Bolt
Oil filler bolt
Solenoid valve (Refer to 10—41)
Bolt
Oil filter set (Refer to 10—41)
Steering gear assembly
Pipe
10—47

1 2 OUTLINE, TROUBLESHOOTING GUIDE
OUTLINE
SPECIFICATIONS
Type
Item Standard Temporary spare (if equipped)

Wheel
Size
5-J
x 13

4-T
x 15

Wheel
Size 5 1/2-JJ
x 14
4-T
x 15

Wheel
Size
6-JJ
x 15

4-T
x 15

Wheel
Off set mm (in) 42 (1.65) 53 (2.09)
Wheel Diameter
of
pitch circle
mm
(in) 114.3 (4.5) Wheel
Material Steel
or
aluminum alloy Steel
Wheel
Number
of
fixing nuts
13 inch-wheel 4
4
or 5

Wheel
Number
of
fixing nuts 14 inch-wheel 5 4
or 5

Wheel
Number
of
fixing nuts 15 inch-wheel 5 4
or 5

Tire
Size
13 inch-wheel
6.45—13—6PR
165 SR13 165/80R13 82S 185/70HR13 185/70R13 85H
T125/70D15
Tire
Size 14 inch-wheel
185/70HR14 185/70R14 87H 185/70R14 88H 185/70VR14
T125/70D15
Tire
Size
15 inch-wheel 195/60R15 86H
195/60VR15
T125/70D15
Tire
Air pressure
kPa (kg/cm2,
psi)
Front 216 (2.2, 31) or 196 (2.0, 28) "See tire labels for application 412(4.2, 60)
Tire
Air pressure
kPa (kg/cm2,
psi) Rear 177 (1.8, 26)
412(4.2, 60)

TROUBLESHOOTING GUIDE 76G12X-001
Problem Possible Cause Remedy Page
Premature tire wear

Incorrect tire pressure Adjust 12-
2
Tire squeal
Incorrect tire pressure Tire deterioration
Adjust ReDlace
12-
2
Road noise or body vibration
Insufficient tire pressure Unbalanced wheel(s) Deformed wheel(s)
or
tire(s) Irregular tire wear
Adjust Adjust Repair
or
replace Reolace
-1

12-
2
12-
5
Steering wheel vibration
Irregular tire wear Right and left tread depths different Deformed
or
unbalanced wheel(s) Deformed tire(s) Unequal tire pressures Loose lug nuts
Replace Replace
Replace
or
adjust Replace Adjust Tiahten
12-
5

12—
2
12-
5
Uneven (one-sided) braking
Unequal tire pressures Adjust 12-
2
Steering wheel doesn't return properly, or pulls to either left or right while vehicle moving on level road surface

Incorrect tire pressure Irregular tire wear (left and right are different) Unequal tire pressures Different types
or
brands
of
tires mixed (right/left) Improperly tightened lug nuts
Adjust Replace Adjust Replace Tighten
12-
2

12—
2

12-
5
General driving in-stability

Unequal tire pressures Deformed
or
unbalanced wheel(s) Loose lug nuts
Adjust Replace
or
adjust Tiahten
12-
2
12-
5
12-
5
Excessive steering wheel play
Loose lug nuts Tighten 12-
5
76G12X-002
12-2

WHEELS AND TIRES 1 2
86U12X-004
\k
y
i jYj

/ <4/

/ v Wear platform
Wear indicators
86U12X-005
(a) (b)
Shoulder wear Center wear
(c)
Feathered edge
(d)
*f tftiit t
Toe-in or toe-out wear Uneven wear
WHEELS AND TIRES
INSPECTION AND ADJUSTMENTS
Check the following, and adjust or replace as
necessary.
1. Air pressure
Check the air pressure of all tires, including the
spare tire, with an air pressure gauge.
(Refer to page 12—2.)
Caution
The air pressure must be measured when the
tire is cold.
2. Tire wear
Specifications
Remaining tread
Ordinary tires: 1.6 mm (0.063 in) min.
(Tire should be replaced if wear indicators are
exposed.)
Snow tires: 50% of tread
(Tire should be replaced if wear indicators are
exposed.)
Troubleshooting guide
Abnormal tire wear patterns shown in the illustra-
tion can occur. Refer to the chart for the probable
causes and remedies.
Probable cause Remedy
(a) • Underinflation (both sides worn) • Incorrect camber (one side worn) • Hard cornering • Lack of rotation
• Measure and adjust pressure • Repair or replace axle and suspension parts • Reduce speed • Rotate tires
(b) • Overinflation
• Lack of rotation
• Measure and adjust pressure • Rotate tires
(c) • Incorrect toe-in • Adjust toe-in
(d) • Incorrect camber or caster • Malfunctioning suspension • Unbalanced wheel • Out-of-round brake drum or disc • Other mechanical con-ditions • Lack of rotation
• Repair or replace axle and suspension parts • Repair or replace • Balance or replace • Correct or replace
• Correct or replace
• Rotate tires
76G12X-003
12-3

12 WHEELS AND TIRES
86U12X-007
86U12X-008
3. Wheel deflection
Set the probe of a dial indicator against the wheel,
and turn the wheel one full revolution.
Wheel deflection limit mm (in)

Horizontal Vertical
Steel wheel 2.5 (0.098) 2.0 (0.079) Aluminum wheel 2.0 (0.079) 2.0 (0.079)

4. Cracks, damage, or foreign matter (such as metal
pieces, nails, and stones) in the tire and cracks,
deformation, and damage to the wheel
5. Loose wheel lug nut(s)
6. Air leaking from the valve stem
TIRE ROTATION
To prolong tire life and assure uniform wear, rotate
the tires every 6,000 km (3,750 miles) or sooner if ir-
regular wear develops.
Caution
a) Do not include "TEMPORARY USE ONLY"
spare tire in rotation.
b) After rotating the tires, adjust each tire to
the specified air pressure. (Refer to page
12—2.)
Note
The optional unidirectional wheels are marked
to indicate direction of travel.
Unidirectional wheel
Left side Right side
Front Front
76G12X-004
12—4

30 TECHNICAL DATA
12. WHEEL AND TIRE
* ~— - Type
Item ~ ———_____ Standard Temporary spare
(if equipped)

Wheel
Size
5-Jx13
4-T
x 15

Wheel
Size 5 1/2-JJx14 4-T
x 15

Wheel
Size
6JJx15
4-T
x 15

Wheel
Offset
mm (in)
42 (1.65) 53 (2.09)
Wheel Diameter
of
pitch circle
mm
(in) 114.3 (4.5) Wheel
Material Steel
or
aluminum alloy Steel
Wheel
Number
of

fixing nuts
13 inch-wheel 4
4
or 5

Wheel
Number
of

fixing nuts 14 inch-wheel 5 4
or 5

Wheel
Number
of

fixing nuts 15 inch-wheel 5 4
or 5

Tire
Size
13 inch-wheel
6.45-13-6PR 165SR13 165/80R13 82S
185/70HR13 185/70R13 85H
T125/70D15
Tire
Size
14 inch-wheel
185/70HR14 185/70R14 87H 185/70R14 88H 185/70VR14
T125/70D15
Tire
Size
15 inch-wheel 195/60R15 86H 195/60VR15
T125/70D15
Tire
Air pressure kPa (kg/cm2, psi)
Front 216 (2.2, 31)
or
196 (2.0, 28)
Refer to tire labels for applications 412 (4.2, 60)
Tire
Air pressure kPa (kg/cm2, psi) Rear 177 (1.8,
26)

412 (4.2, 60)
Wheel and tire
Runout
mm (in)
Horizontal Steel wheel: 2.5 (0.098), Alminum allov wheel: 2.0 (0.079) max.
Wheel and tire
Runout
mm (in) Vertical 2.0 (0.079) max.
Wheel and tire Unbalance

g
(oz)
13 inch-wheel 11 (0.39) max. Wheel and tire Unbalance

g
(oz) 14 inch-wheel 10 (0.35) max.
Wheel and tire Unbalance

g
(oz) 15 inch-wheel 9 (0.32) max.

13. SUSPENSION
Item Specification
Front suspension

Type Strut
Toe-in
mm
(in) 0 ±
3 (0
±
0
12)
Front wheel alignment Camber angle 0°17' ±
45'
Front wheel alignment Caster angle 1 °13' ±
45'

King pin angle 12C 47'
Maximum front Inner 36°26'33"
steering angle Outer 30°59'15"
Stabilizer Type Torsion
bar
Stabilizer Diameter
mm (in)
20.0 (0.79)
Shock absorbers Standard suspension Oil type Shock absorbers Auto adjust suspension Low-pressure gas sealed type
Identification color Orange Green Light green Pink Brown Purple Gray Blue
Wire diameter
mm (in)
12.5
(0.49)
12.6
(0.49) 12.8 (0.50) 12.9 (0.51) 13.1 (0.52) 13.3 (0.53) 13.6 (0.54) 13.7 (0.54)
Coil springs* Coil inner diameter mm (in) 147.5 (5.8)
Free length
mm
(in) 344 (13.5)

CO <35
362
(14.3)
370
(14.6)
372 (14.6) 365 (14.4) 350 (13.8) 358 (14.1)
Coil number 4.99 5.09 5.31 5.42 5.53 5.46 5.34 5.45
* Refer
to
pages 13—5,6,7
for
coil spring applications

30-38