oil MAZDA 626 1987 Repair Manual

ASSEMBLY (CYLINDER BLOCK) 1 A
69G01B-137
Matin
76G01A-075
69G01B-139
Connecting Rod Cap
1. Check the connecting rod bearing clearances us-
ing the same procedure as used for the main bear-
ing oil clearance.
Connecting rod cap tightening torque:
65—69 Nm (6.6—7.0 m-kg, 48—51 ft-lb)
Oil clearance:
0.027—0.067 mm (0.0011—0.0026 in)
Maximum: 0.10 mm (0.0039 in)
Caution
Align the alignment marks on the cap and on
the connecting rod when installing the con-
necting rod cap.
If the oil clearance exceeds specification, grind the
crankshaft and use undersize bearings. (Refer to
page 1A—59.)
3. Check the side clearance of each connecting rod
without the cap installed.
Side clearance:
0.110—0.262 mm (0.004—0.0103 in)
Maximum: 0.30 mm (0.012 in)
If the clearance exceeds the maximum, replace the
connecting rod.
4. Apply a liberal amount of engine oil to the crank-
pin journal and connecting rod bearing.
5. Install the connecting rod cap with the alignment
marks aligned.
Tightening torque:
65—69 Nm (6.6—7.0 m-kg, 48—51 ft-lb)
86U01X-130
1A—67

1 A ASSEMBLY (CYLINDER BLOCK)
CYLINDER BLOCK—II
Torque Specifications
ATX
MS: Smaller 19—25 N-m (1.9—2.6 m-kg, 14—19 ft-lb)
M10: Bigger 37—52 N-m (3.8—5.3 m-kg, 27—38 ft-lb)
96—103 N-m (9.8—10.5 m-kg, 71—76 ft-lb)
69G01A-166
Rear Cover
1. Apply engine oil to the rear cover, oil seal and oil
seal lip.
2. Press the oil seal into the rear cover.
4BG01A-158
expert22 fl/ifl http://rutracker.org

ASSEMBLY (CYLINDER BLOCK) 1 A
3. Install the rear cover and a new gasket.
Tightening torque:
8—12 N-m (80—120 cm-kg, 69—104 in-lb)
86U01X-131
4. Cut away the portion of the gasket that projects out
from the rear cover assembly toward the oil pan
side.
Caution
Do not scratch the rear cover assembly.
86U01X-132
End Plate
Install the end plate.
Tightening torque:
19—30 N-m (1.9—3.1 m-kg, 14—22 ft-lb)
4BG01A-160
Oil Pump
1. Apply engine oil to a new oil pump oil seal and the
oil pump body.
2. Press the oil seal into the oil pump body.
79G01C-085

1
A—69

1 A ASSEMBLY (CYLINDER BLOCK)
86U01X-133
76G01A-137
76G01A-076
3. Apply engine oil to the oil seal lip.
4. Remove any dirt or other material from the con-
tact surfaces.
5. Apply a continuos bead of silicon sealant to the
contact surface of the oil pump.
Caution
Do not allow any sealant to get into the oil
hole.
6. Install a new O-ring into the pump body.
7. Install the oil pump.
Tightening torque
(A): 19—25 Nm
(1.9—2.6 m-kg, 14—19 ft-lb)
(§): 37—52 N-m
(3.8—5.3 m-kg, 27—38 ft-lb)
8. Remove any sealant which has been squeezed
out.
Stiffener (FE 8-valve...only ECE, 12-valve)
1. Remove any dirt or other material from the con-
tact surface.
2. Apply a continuous bead of silicon sealant to the
stiffener along the inside of the bolt holes, and over-
lap the ends.
3. Install the stiffener.
Tightening torque:
7—12
N
m (70—120 cm-kg, 61—104 in-lb)
Oil Strainer
Install the oil strainer and a new gasket.
Tightening torque:
8—12 N-m (80—120 cm-kg, 69—104 in-lb)
86U01X-136
1A—70

DISASSEMBLY
(CYLINDER BLOCK) 1 A
86U01X-137
76G01A-138
86U01X-139
Oil Pan
1. Apply a continuous bead of silicon sealant to the
oil pan along the inside of the bolt holes, and over-
lap the ends.
2. Install the oil pan.
Tightening torque:
7—12 Nm (70—120 cm-kg, 61—104 in-lb)
Flywheel (MTX), Drive Plate (ATX)
1. Remove any old sealant from the bolts and bolt
holes. If old sealant can not be removed from the
bolt,-replace it.
2. Apply sealant to the bolt threads.
(MTX)
3. Install, and tighten the flywheel with the SST.
Tightening torque:
96—103 Nm (9.8—10.5 m-kg, 71—76 ft-lb)
(ATX)
3. Install, and tighten the drive plate adaptor, drive
plate, and backing plate with the SST.
Tightening torque:
96—103 Nm (9.8—10.5 m-kg, 71—76 ft-lb)
76G01A-139
1A—71

ASSEMBLY (CYLINDER HEAD) 1A
CYLINDER HEAD (12-valve)
Torque Specifications
19—25 N.m (1.9—2.6 m-kg, 14—19 ft-lb) 18—26 N-m (1.8—2.7 m-kg, 13—20 ft-lb)
80—86 N-m (8.2—8.8 m-kg, 59—64 ft-lb)
19—25 N-m (1.9—2.6 m-kg, 14—19 ft-lb)
76G01A-077
Valve Seal
1. Apply engine oil to the inside of the new valve seal.
2. Install the valve seal onto the valve guide with the
SST
86U01X-143

1
A—73

ASSEMBLY (CYLINDER HEAD) 1 A
86U01X-144
Valve and Valve Spring
1. Install the lower spring seat.
2. Install the valve.
3. Install the valve springs and the upper spring seat.
Note
Install the valve spring with the closer pitch
toward the cylinder head.
4. Compress the valve spring with the SST; then in-
stall the valve keepers.
5. Tap the end of the valve stem lightly two or three
times with a plastic hammer to confirm that the
keepers are all fully seated.
Cylinder Head
1. Thoroughly remove all dirt, oil, or other material
from the top of the cylinder block.
2. Place the new cylinder head gasket in position.
3. Install the cylinder head.
4. Apply engine oil to the bolt threads and seat faces.
5. Tighten the cylinder head bolts in two or three steps
in the order shown in the figure.
Tightening torque:
80—86 Nm (8.2—8.8 m-kg, 59—64 ft-lb)
1A—74

ASSEMBLY (CYLINDER HEAD) 1 A
86U01X-148
86U01X-149
86U01X-150
Camshaft
1. Apply a liberal amount of engine oil to the journals
and bearings.
2. Place the camshaft in position with the dowel pin
facing straight up.
Hydraulic Lash Adjuster (HLA)
1. Pour engine oil into the oil reservoir in the rocker
arm.
2. Apply engine oil to the new HLA.
3. Carefully install the HLA into the rocker arm.
Caution
Be careful not to damage the O-ring when in-
stalling the HLA.
Camshaft Cap, Rocker Arm and Shaft Assembly
1. Assemble the rocker arm and shaft assembly as
shown in the figure.
Note
a) The intake side shaft has twice as many oil
holes as the exhaust side shaft.
b)The stepped ends are the rear of the shafts.
2. Apply silicon sealant to the shaded areas shown
in the figure.
76G01A-140

1 A—75

ASSEMBLY (CYLINDER HEAD) 1 A
3. Apply liberal amount of clean engine oil to the cam
lobes and journals.
4. Position the camshaft caps according to the
mark.
Note
The No. 3 camshaft cap has an oil passage
from the cylinder head, be certain it is in-
stalled correctly.
5. Install the rocker arm and shaft assemblies. Tight-
en the bolts in two or three steps in the order shown
in the figure.
Tightening torque:
18—26 Nm (1.8—2.7 m-kg, 13—20 ft-lb)
Oil passage
86U01X-152
86U01X-153
Caution
Be careful that the rocker arms or spacers do
not get caught between the shaft and cam-
shaft cap.
86U01X-154
Front Housing
1. Apply engine oil to the front housing and a new
oil seal.
2. Press the oil seal into the front housing.

86U01X-147

1A—76

ASSEMBLY (CYLINDER HEAD) 1 A
3. Apply engine oil to the oil seal lip.
4. Install the front housing and a new gasket.
Tightening torque:
19—25 Nm (1.9—2.6 m-kg, 14—19 ft-lb)
86U01X-156
Rear Housing
Install the rear housing and a new gasket.
Tightening torque:
19—25
N
m (1.9—2.6 m-kg, 14—19 ft-lb)
86U01X-157
1A—77