air condition MAZDA MODEL PROTÉGÉ 2003 (in English) User Guide

7-13
In Case of an Emergency
Form No. 8Q94-EA-02G
Overheating
If the temperature gauge indicates
overheating, the vehicle loses power, or
you hear a loud knocking or pinging
noise, the engine is probably too hot.
If this happens:
1. Drive safely to the side of the road and
park off the right-of-way.
2. Put a vehicle with an automatic
transaxle in park (P), a manual
transaxle in neutral.
Apply the parking brake.
3. Turn off the air conditioner.4. Check whether coolant or steam is
escaping from under the hood or from
the engine compartment.
If steam is coming from the engine
compartment:
Don’t go near the front of the vehicle.
Stop the engine. Then turn the ignition
switch to the ON position without
starting the engine.
The radiator cooling fans will start to
cool the engine.
If neither coolant nor steam is
escaping:
Open the hood and idle the engine until
it cools. If this doesn’t lower the
temperature, stop the engine and let it
cool.
5. Check the coolant level.
If it’s low, look for leaks in the radiator
hoses and connections, heater hoses
and connections, radiator, and water
pump.
If you find a leak or other damage, or if
coolant is still leaking, stop the engine
and call an Authorized Mazda Dealer.
If you find no problems, the engine is
cool, and no leaks are obvious, carefully
add coolant as required (page 8-12).
Overheating
Steam from Overheated Engine:
Steam from an overheated engine is
dangerous. The escaping steam could
seriously burn you. Open the hood
ONLY after steam is no longer
escaping from the engine.
WARNING
Cooling system cap
Engine coolant
reservoir
J39L_EA.book Page 13 Saturday, June 8, 2002 5:35 PM

8-1
Form No. 8Q94-EA-02G
8Maintenance and Care
How to keep your Mazda in top condition.
Introduction
................................................................................... 8-2
Introduction ............................................................................... 8-2
Scheduled Maintenance
................................................................ 8-3
Scheduled Maintenance ............................................................. 8-3
Owner Maintenance
...................................................................... 8-6
Owner Maintenance Schedule ................................................... 8-6
Owner Maintenance Precautions ............................................... 8-7
Engine Compartment Overview ................................................ 8-8
Engine Oil .................................................................................. 8-9
Engine Coolant ........................................................................ 8-12
Brake/Clutch Fluid .................................................................. 8-14
Power Steering Fluid ............................................................... 8-16
Automatic Transaxle Fluid (ATF) ........................................... 8-16
Washer Fluid ............................................................................ 8-18
Body Lubrication ..................................................................... 8-19
Air Filter .................................................................................. 8-19
Wiper Blades ........................................................................... 8-20
Battery ..................................................................................... 8-23
Tires ......................................................................................... 8-24
Light Bulbs .............................................................................. 8-29
Fuses ........................................................................................ 8-38
Appearance Care
......................................................................... 8-42
How to Minimize Environmental Paint Damage ..................... 8-42
Exterior Care ........................................................................... 8-44
Interior Care ............................................................................ 8-47
J39L_EA.book Page 1 Saturday, June 8, 2002 5:35 PM

8-4
Maintenance and Care
Scheduled Maintenance
Form No. 8Q94-EA-02G

Schedule 1
I
: Inspect and repair, clean, adjust, or replace if necessary.
(Oil-permeated air filter cannot be cleaned using the air-blow method.)
R
: Replace
L
: Lubricate
ENGINE
COOLING SYSTEM
FUEL SYSTEM
IGNITION SYSTEM
CHASSIS and BODY
AIR CONDITIONER SYSTEM (if equipped)
*1 According to state and federal regulations, failure to perform maintenance on these items will not void your
emissions warranties. However, Mazda recommends that all maintenance services be performed at the
recommended time or mileage period to ensure long-term reliability.
Maintenance Interval
(Number of months or
kilometers (miles),
whichever comes first)Months 6 12182430364248
×1000 km 12 24 36 48 60 72 84 96
×1000 miles 7.5 15 22.5 30 37.5 45 52.5 60
Engine valve clearanceI
Engine timing belt Inspect at 96,000km (60,000 miles)
Replace every 168,000 km (105,000 miles)
Drive belts (tension) II
Engine oilRRRRRRRR
Engine oil filterRRRRRRRR
Cooling systemII
Engine coolantReplace at first 72,000 km (45,000 miles) or 36 months ;
after that, every 48,000 km (30,000 miles) or 24 months
Idle speedII
Air filterRR
Fuel lines and hoses
*1II
Hoses and tubes for emission*1I
Spark plugsRR
Brake lines, hoses and connectionsII
Disc brakesII
Drum brakesII
Steering operation and linkagesII
Front suspension ball jointsII
Driveshaft dust bootsII
Bolts and nuts on chassis and bodyII
Exhaust system heat shieldsII
All locks and hingesLLLLLLLL
Refrigerant amountIIII
Compressor operationIIII
J39L_EA.book Page 4 Saturday, June 8, 2002 5:35 PM

8-5
Maintenance and Care
Scheduled Maintenance
Form No. 8Q94-EA-02G

Schedule 2
I
: Inspect and repair, clean, adjust, or replace if necessary.
(Oil-permeated air filter cannot be cleaned using the air-blow method.)
R
: Replace
L
: Lubricate
ENGINE
COOLING SYSTEM
FUEL SYSTEM
IGNITION SYSTEM
ELECTRICAL SYSTEM
CHASSIS and BODY
AIR CONDITIONER SYSTEM (if equipped)
*1 According to state and federal regulations, failure to perform maintenance on these items will not void your
emissions warranties. However, Mazda recommends that all maintenance services be performed at the
recommended time or mileage period to ensure long-term reliability
*2 If the vehicle is operated in cold districts { below -18 degrees C (0 degrees F) }, replace the timing belt at
96,000 km (60,000 miles).
Maintenance Interval
(Number of months or
kilometers (miles),
whichever comes first)Months 4 8 12 16 20 24 28 32 36 40 44 48
×1000 km 8 16 24 32 40 48 56 64 72 80 88 96
×1000 miles 5 10 15 20 25 30 35 40 45 50 55 60
Engine valve clearanceI
Engine timing belt
*2Inspect at 96,000 km (60,000 miles)
Replace every 168,000 km (105,000 miles)
Drive belts (tension) II
Engine oilPuerto RicoReplace every 5,000 km (3,000 miles) or 3 months
OthersRRRRRRRRRRRR
Engine oil filterRRRRRRRRRRRR
Cooling systemII
Engine coolantReplace at first 72,000 km (45,000 miles) or 36 months ;
after that, every 48,000 km (30,000 miles) or 24 months
Engine coolant levelIIIIIIIIIIII
Idle speedII
Air filter
I
*1R
I*1R
Fuel lines and hoses*1II
Hoses and tubes for emission*1I
Spark plugsRR
Function of all lightsIIIIIIIIIIII
Brake lines, hoses and connectionsII
Brake and clutch fluid level IIIIIIIIIIII
Disc brakesIIII
Drum brakesII
Tire inflation pressure and tire wearIIIIIIIIIIII
Steering operation and linkagesII
Power steering fluid levelIIIIIIIIIIII
Front suspension ball jointsII
Driveshaft dust bootsII
Bolts and nuts on chassis and bodyIIII
Exhaust system heat shieldsII
All locks and hingesLLLLLLLLLLLL
Washer fluid levelIIIIIIIIIIII
Refrigerant amountIIII
Compressor operationIIII
J39L_EA.book Page 5 Saturday, June 8, 2002 5:35 PM

8-27
Maintenance and Care
Owner Maintenance
Form No. 8Q94-EA-02G
If a tire wears evenly, a wear indicator will
appear as a solid band across the tread.
Replace the tire when this happens.
You may need to replace it before the
band is across the entire tread.

Temporary Spare Tire
Inspect the temporary spare tire at least
monthly to make sure it’s properly
inflated and stored.
The temporary spare tire is easier to
handle because of its construction. It is
lighter and smaller than a conventional
tire and should be used only for an
emergency and only for a short distance.
Use the temporary only until the
conventional tire is repaired, which should
be as soon as possible.
Maintain its pressure at 420 kPa
(4.2 kgf/cm
2 or bar, 60 psi).

Replacing a Wheel
When replacing a wheel, make sure the
new one is the same as the original factory
wheel in diameter, rim width, and offset.
Proper tire balancing provides the best
riding comfort and helps reduce tread
wear. Out-of-balance tires can cause
vibration and uneven wear, such as
cupping and flat spots.
New tread Worn treadTread wear indicator
•Don’t use your temporary spare tire
rim with a snow tire or a
conventional tire. Neither will
properly fit and could damage both
tire and rim.
•The temporary spare tire has a tread
life of up to 5,000 km (3,000 miles),
depending on road conditions and
driving habits.
•When the tread wear solid-band
indicator appears, replace the tire
with the same type of temporary
spare (page 8-26).
Using a Wrong-Sized Wheel:
Using a wrong-sized wheel is
dangerous. Braking and handling
could be affected, leading to loss of
control and an accident. Always use
wheels of the correct size on your
vehicle.
CAUTION
WARNING
J39L_EA.book Page 27 Saturday, June 8, 2002 5:35 PM

8-40
Maintenance and Care
Owner Maintenance
Form No. 8Q94-EA-02G

Fuse Panel Description
Fuse block (Engine compartment)
DESCRIPTIONFUSE
RATINGPROTECTED
COMPONENT
1HEATER 40 A Heater
2 ABS 60 AAntilock brake
system, For
protection of
various circuits
3 IG KEY 60 AFor protection of
various circuits
4 PTC 30 A—
5GLOW 40 A—
6—— —
7COOLING
FA N30 A Cooling fan
8 BTN 40 AInterior lights,
Power door lock
9 AD FAN 30 AAdditional
cooling fan for air
conditioner
10INJ OR
FIP30 AEngine control
unit
11 A/C 10 A Air conditionerDESCRIPTIONFUSE
RATINGPROTECTED
COMPONENT
12 ST.SIG 10 A Starter signal
13 HORN 15 A Horn
14 HAZARD 15 AHazard warning
flashers
15 TAIL 15 A Taillights
16HEAD
C/U7.5 AFor protection of
various circuits
17 FOG 15 A—
18 FOG 15 A Fog lights
19 STOP 15 A Brake lights
20 HEAD-R 15 A Headlight-right
21 HEAD-L 15 A Headlight-left
22—— —
23 HEAD HI 15 A—
24 MAIN 100 AFor protection of
all circuits
J39L_EA.book Page 40 Saturday, June 8, 2002 5:35 PM

8-41
Maintenance and Care
Owner Maintenance
Form No. 8Q94-EA-02G
Fuse panel (Driver’s side)
DESCRIPTIONFUSE
RATINGPROTECTED
COMPONENT
1 S/WRM 15 AFor protection of
various circuits
2 H/CLN 20 AFor protection of
various circuits
3 RADIO 15 A Audio system
4 A/C 15 A Air conditioner
5 R.WIPER 10 AFor protection of
various circuits
6—— —
7—— —
8 ROOM 10 AInterior lights,
Trunk light,
Luggage
compartment light
9MIRR DEF 10 A—
10—— —
11DOOR
LOCK30 A Power door lock
12 P/WIND 30 A—DESCRIPTIONFUSE
RATINGPROTECTED
COMPONENT
13 WIPER 20 AWindshield wiper
and washer
14 ENGINE 10 AEngine control
unit
15 METER 10 A Instrument cluster
16—— —
17 P/WIND 30 A Power windows
J39L_EA.book Page 41 Saturday, June 8, 2002 5:35 PM

10-6
Specifications
Form No. 8Q94-EA-02G

We i g h t s
Sedan
*Only for MAZDASPEED Protegé
Hatchback

Air Conditioner
ItemWe i g h t
1.6-liter engine 2.0-liter engine
GVWR (Gross Vehicle Weight Rating) 1,600 kg (3,527 lb)1,653 kg (3,644 lb),
1,674 kg
*(3,691 lb)
GAWR (Gross Axle Weight Rating)Front 850 kg (1,874 lb)883 kg (1,947 lb),
889 kg
*(1,960 lb)
Rear 760 kg (1,675 lb)780 kg (1,720 lb),
785 kg
*(1,731 lb)
CW (Curb Weight)*—1,273 kg (2,807 lb)
Item Weight
GVWR (Gross Vehicle Weight Rating)Manual transaxle 1,638 kg (3,611 lb)
Automatic transaxle 1,662 kg (3,664 lb)
GAWR (Gross Axle Weight Rating)FrontManual transaxle 863 kg (1,903 lb)
Automatic transaxle 887 kg (1,955 lb)
Rear 780 kg (1,720 lb)
CW (Curb Weight)Manual transaxle 1,232 kg (2,716 lb)
Automatic transaxle 1,247 kg (2,749 lb)
Gas complies with SAE J639 Maximum operating charge
HFC134a (R-134a) 0.525 kg (18.55 oz)
J39L_EA.book Page 6 Saturday, June 8, 2002 5:35 PM