fuse MAZDA PROTEGE 1992 User Guide
[x] Cancel search | Manufacturer: MAZDA, Model Year: 1992, Model line: PROTEGE, Model: MAZDA PROTEGE 1992Pages: 1164, PDF Size: 81.9 MB
Page 806 of 1164

WINDSHIELD WIPER AND WASHER 
Intermittent function does not operate 
(With wiper relay)* 
i 
Disconnect wiper relay connector; 
check for continuity of terminal-wire (B) to ground 
I Repair harness (Wiper relay-Ground) 
OK 
=j Replace wiper relay (Refer to Section T) 
*: U.S. with/without cruise control, Canada with cruise control 
03uosx-119 
Intermittent function does not operate 
(Without wiper relay)* 
1 
Disconnect wiper switch connector; 
check for continuity of terminal-wire (B) to ground Repair harness (Wiper switch-Ground) 
*: Canada without cruise control 
Washer does not operate (Wiper operates OK) 
1 
I 
wiper 1 - 
repay Check for battery voltage at terminal-wire 
Repair harness (Fuse box-Wiper switch) l 
1 (L) of wiper switch connector J 
1 OK 
Check for battery voltage at terminal-wire (L/O) of 
washer switch connector with washer switch ON Check washer switch (Refer to page S-71) 
1 
1 OK 
Disconnect washer motor connector; 
check for battery voltage at terminal-wire (L/O) with 
washer switch ON Repair harness (Washer switch-Washer motor) 
Check for continuity of above connector terminal-wire 
(B) to ground Repair harness (Washer motor-Ground) 
*l: Canada without cruise control 
*2: U.S. with/without cruise control, Canada with cruise control 
23UOSX-020 
WIPER MOTOR 
Inspection 
Conductivity check 
1. Disconnect the wiper motor connector. 
2. Check for continuity between terminals with an ohmmeter. 
--iizzs 
In automatic park 
Out automatic park 
o---O: Indicates continuity  
Page 811 of 1164

REAR WIPER AND WASHER S 
Rear wiper does not operate 
Check REAR WIPER 10A NG 
= Repair harness and replace fuse 
Turn ignition switch ON t 
Check for battery voltage at terminal-wire (L/G) of rear NG 
wiper motor connector Repair harness (Fuse-Rear wiper motor) 
I 
OK 
I 
Check for battery voltage at terminal-wire (L/B) of rear 
wiper motor connector 
I NG- 
- Check rear wiper motor (Refer to page S-77) 
OK 
6 
Remove the CPU 
Check for battery voltage at B wire of the joint box (CPU) Repair harness (CPU-Rear wiper motor) 
Check for OV at F wire of th Repair harness (CPU-Rear wiper switch) 
Disconnect the rear wiper switch connector 
Check for continuity of terminal-wire (B) to ground 
I Repair harness (Rear wiper switch-Body ground) 
OK 
Check the rear wiper switch (Pi 
Replace rear wiper switch 
OK 
- Replace CPU 
J 
23UOSX-025 
Rear wiper automatic park function does not work t 
Check continuity between rear wiper motor body and 
ground Repair ground circuit of motor body 
OK 
Check rear wiper motor (Ref 
I Replace rear wiper motor 
23UOSX-026 
s-75  
Page 812 of 1164

REAR WIPER AND WASHER 
Rear wiper does not stop when switch turned OFF 
I - 
Turn ignition switch ON and operate motor 
I 
Verify that wiper stops when connector disconnected 
from rear wiper switch Check rear wiper switch (Refer to page S-77) NG 
Disconnect connector from rear wiper motor; 
check for no continuity of terminal-wire (L/B) of harness 
side connector to ground Repair harness (Rear wiper motor-Rear wiper switch) 
Check rear wiper motor (Re NG 
Replace rear wiper motor 
Replace CPU 
23UOSX.027 Rear washer motor does not operate 
(Rear wiper operates OK) 
Check METER 15A fuse 
Repair harness and replace fuse 
Turn ignition switch ON 
I 
Check for battery voltage at terminal-wire (B/Y) of rear 
NG 
washer motor Repair harness (Fuse-Rear washer motor) 
I 
Check for battery voltage at terminal-wire (0) of rear 
washer motor 
t Check rear washer motor (Refer to page S-77) 
1 OK 
Check for battery voltage at terminal-wire (0) of rear 
washer switch 
I NG 
_ Repair harness (Rear washer motor-Rear washer 
switch) 
Check rear washer switch (R 
Replace rear washer switch 
23UOSX.028 
S-76  
Page 817 of 1164

SLIDING SUNROOF 
Sliding sunroof does not operate 
NG 
Check SUNROOF 15A fuse = Repair harness and replace fuse OK 
Turn ignition switch ON t 
Check for battery voltage at terminal-wire (G/O) of sun- 
roof switch connector NG- 
_ Repair harness (Fuse box - Sunroof switch) 
I OK 
Check for battery voltage at terminal-wire (G) of sunroof 
relay connector NG 
- Repair harness (Sunroof switch-Sunroof relay) OK 
Disconnect sunroof relay; check for continuity terminal- 
wire (B) to ground NG 
Repair harness (Sunroof relay - Motor body ground) 
1 OK 
Check sunroof relay (Refer to page S-82) 
I Replace sunroof relay (Refer to page S-82) 
1 OK 
Disconnect motor connector; check for continuity be- 
tween terminal-wires (L, Y, Y/R, Y/G) of sunroof relay 
and motor connectors 
I NG 
- Repair harness (Sunroof relay - Motor) OK 
Check motor assembly (Refer 
I NG - Replace motor assembly (Refer to page S-81) 
1 OK 
Disconnect sunroof switch connectors; check for con- 
tinuity between terminal-wires (L, L/W, L/G, L/Y, B) of 
sunroof switch and motor connectors Repair harness (Sunroof switch - Motor) 
23UOSX-033 
MOTOR ASSEMBLY 
Inspection 
Motor 
1. Disconnect the motor connector. 
2. Verify that the motor operates when battery voltage is con- 
nected to terminal (i) and a ground is connected to termi- 
nal (j). 
3. Reverse the above connections and verify reverse opera- 
tion of the motor. 
I I 
23UOSX-034 
S-81  
Page 841 of 1164

PASSIVE SHOULDER BELT SYSTEM S 
II Passive shoulder belts do not operate 
II 
. . 
Repair harness and replace fuses OK 
Check for battery voltage at terminal-wire (Y) of passive E Repair harness 
shoulder belt control unit (Fuse box - Passive shoulder belt control unit) 
I 
Turn ignition switch ON 
Check for battery voltage at terminal-wire (B/Y) of 
passive shoulder belt control unit OK 
NG 
Repair harness  _ 
- (Fuse box - Passive shoulder belt control unit) 
Disconnect passive shoulder belt control unit connector; NGz Repair harness 
check for continuity of terminal-wire (B) to ground (Passive shoulder belt control unit - Ground) 
Replace passive shoulder belt control unit 
, 23UOSX-036 Passive shoulder belt stays in forward position 
(One side) 
I 
Disconnect passive shoulder belt control unit connector; NG Short circuit (Passive shoulder belt control unit - Door 
check for no continuity at terminal-wire (L/O or L/Y) to - - catch switch) or defective door catch switch 
ground when door closed (Refer to Inspection; page S-107) OK 
Check for no continuity at terminal-wire (Y/R or W) of 
above connector to ground OK E Short circuit (Passive shoulder belt control unit - Rear 
limit switch) or defective rear limit switch 
(Refer to Inspection; page S-107) 
Check for continuity between terminal-wires (L/G, BR or NG 
Y/G, W/B) of above connector and passive shoulder belt Repair harness (Passive shoulder belt control unit - 
motor connector Passive shoulder belt motor) 
I 
1 OK 
Check passive shoulder belt motor 
(Refer to page S-106) Replace passive shoulder belt  NO 
: 
(Refer to Removal/Installation; page S-l 08) OK 
_ Replace passive shoulder belt control unit 
I (Refer to Removal/Installation; page S-l 08) L I 
03uosx-195 
S-l 05  
Page 857 of 1164

BODY ELECTRICAL SYSTEM 
INDEX .......................................... T- 2 
RELAY ....................................... T- 2 
INSTRUMENT CLUSTER AND 
SWITCHES ................................ T- 3 
EXTERIOR LIGHTS.. ..................... T- 4 
INTERIOR LAMPS.. ...................... T- 5 
CRUISE CONTROL SYSTEM.. ........ T- 6 
AUDIO ....................................... T- 7 
OTHER ...................................... T- 8 
OUTLINE ...................................... T- 9 
HOW TO USE THIS SECTION.. ...... T- 9 
ELECTRICAL TROUBLESHOOTING 
TOOLS ..................................... 
ELECTRICAL SYMBOLS -  ............... T- 1x 
TROUBLESHOOTING GUIDE.. ......... 
T- 11 
FUSE AND JOINT BOX .................. 
T- 12 
STRUCTURAL VIEW.. ................... 
T- 12 
FUSES ....................................... T- 13 
CIRCUIT BREAKER.. .................... 
T- 14 
JOINT BOX ................................. T- 15 
RELAY .......................................... T- 16 
STRUCTURAL VIEW.. ................... 
T- 16 
.- 
FLASHER UNIT ........................... T- 17 
DOOR LOCK TIMER UNIT ............ 
T- 17 
HORN RELAY ............................. T- 18 
HEADLIGHT RELAY.. ................... T- 18 
TNS RELAY ................................ T- 18 
DRL RELAY (CANADA). ................ T- 18 
SWITCHES .................................... T- 19 
STRUCTURAL VIEW.. ................... T- 19 
SWITCH ..................................... T- 20 
COMBINATION SWITCH ............... 
T- 23 
EXTERIOR LIGHTING SYSTEM ....... T- 29 
STRUCTURAL VIEW.. ................... 
T- 29 
AIMING ...................................... T- 30 
TROUBLESHOOTING.. ................. 
T- 30 
HEADLIGHT AND FRONT 
COMBINATION LIGHT.. .............. 
T- 41 
REAR COMBINATION LIGHT.. ....... T- 43 
HIGH-MOUNT STOPLIGHT.. .......... T- 45 
DRL RESISTOR ........................... T- 46 
STOPLIGHT SWITCH.. .................. T- 47 
BACK-UP LIGHT SWITCH ............. T- 47 
LICENSE PLATE LIGHT.. .............. 
T- 47 
REAR SIDE MARKER LIGHT ......... T- 48 
INTERIOR LAMP SYSTEM .............. 
T- 49 
STRUCTURAL VIEW.. ................... 
T- 49 
TROUBLESHOOTING ................... 
T- 50 SPOT LAMP 
(IN OVERHEAD CONSOLE) ......... T- 52 
INTERIOR LAMP 
(WITHOUT SUNROOF). ............... T- 52 
INTERIOR LAMP (WITH SUNROOF) T- 53 
INTERIOR AND SPOT LAMP 
(WITHOUT SUNROOF). ............... T- 53 
CARGO COMPARTMENT LAMP.. .. T- 54 
TRUNK COMPARTMENT LAMP.. ... T- 54 
COURTESY LAMP ....................... T- 54 
CENTRAL PROCESSING UNIT (CPU) T- 55 
SYSTEM DIAGRAM ...................... T- 55 
CPU .......................................... T- 56 
WARNING SYSTEM.. ...................... T- 58 
WARNING BUZZER AND TIMER .... T- 58 
WARNING AND INDICATOR LAMP T- 60 
INSTRUMENT CLUSTER.. ............... T- 63 
PREPARATION ............................ T- 63 
STRUCTURAL VIEW ..................... T- 63 
TROUBLESHOOTING ................... T- 64 
INSTRUMENT CLUSTER 
AND SPEEDOMETER CABLE.. .... T- 89 
WATER THERMOSENSOR ............ T- 72 
FUEL GAUGE SENDER UNIT.. ...... T- 73 
REAR WINDOW DEFROSTER.. ........ T- 74 
STRUCTURAL VIEW.. ................... T- 74 
TROUBLESHOOTING ................... T- 75 
FILAMENT .................................. T- 77 
REAR WINDOW DEFROSTER 
SWITCH .................................... T- 77 
CRUISE CONTROL SYSTEM.. ......... T- 78 
STRUCTURAL VIEW.. ................... T- 78 
TROUBLESHOOTING GUIDE.. ....... T- 79 
SELF-DIAGNOSTIC INSPECTION .... T- 80 
TROUBLESHOOTING ................... T- 83 
CRUISE CONTROL UNIT .............. T- 85 
HORN ........................................... T- 88 
HORN AND HORN RELAY.. .......... T- 88 
AUDIO .......................................... T- 89 
STRUCTURAL VIEW.. ................... T- 89 
OUTLINE OF AUDIO.. .................. T- 90 
SYSTEM ..................................... T- 91 
TROUBLESHOOTING ................... T- 92 
CAUSES OF NOISE ..................... T- 96 
AUDIO COMPONENT.. ................. T- 98 
DOOR SPEAKER ......................... 
REARSPEAKER .......................... ;- 
- !3; 
ANTENNA FEEDER ..................... T- 99 
23UOTX-001  
Page 864 of 1164

T INDEX 
OTHER 
1, Joint box (including CPU) 
Removal / Installation . . . . . . . . . . . . . . . . . . page T-l 5 
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page T-58 
2. Circuit breaker 
Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
page T-14 
3. Horn 
Removal I Installation . . . . . . . . . . . . . . . . . . page T-88 
23UOTX-OOf 
4. Main fuse 
Removal I Installation . . . . . . . . . . . . . . . . . . page T-14 
5. Rear window defroster (Filament) 
Troubleshooting ,..........,,...,........, 
page T-75 
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page T-77 
Repairing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
page T-77 
T-8  
Page 866 of 1164

T 
ELECTRICAL SYMBOLS 
Switches and Relays OUTLINE 
There is an NC (normally closed) and NO (normally open) indication for switches and relays which shows 
when no change of operation conditions has occurred. 
Relay Switch 
NO type relay NC type relay NO switch NC switch 
Not in operation 
(No power supply) +E+ #Fig -o-- -da-- 
ax ax 
STOP 
FLOW STOP FLOW 
In operation 
(Power supply) * !jiij! kiig 6 dLe 
cw r”X 
FLOW STOP FLOW STOP 
Other Electrical Symbols 
BATTERY 
THERMISTER DIODE CONDENSER 
Q 
M 
MOTOR I 
T-10 
l- 
BODY GROUND 
COIL, SOLENOID i 
0 8 HOLDER BOX 
FUSE 
RESISTOR 
1 
T 
FUSIBLE LINK 
1 i 1 
VARIABLE RESISTOR 
LIGHT 
HEATER 
69G15X-O(  
Page 868 of 1164

T FUSE AND JOINT BOX 
FUSE AND JOINT BOX 
STRUCTURAL VIEW 
13UO-wOl( 
1. Main fuse 
3. Joint box 
Removal I Installation 
.................. page T-14 Removal I Installation 
.................. page T-l 5 
2. Fuse 
Inspection ................................... 
page T-58 
Removal / Installation 
.................. page T-l 4 
T-12  
Page 869 of 1164

FUSE AND JOINT BOX 
FUSES 
Specifications 
Main fuse block 
Fuse Color 
FUEL INJ 30A Pink 
HEAD 30A Pink 
MAIN 80A Black 
BTN 60A Green 
AD FAN 30A Pink 
ST SIG 10A Red 
ELEC FAN 30A Pink Protected circuit 
EGI system 
Headlight 
Cooling fan, Power window, Sunroof, Wiper and washer, Air conditioner 
Door lock, Charging system 
Additional cooling fan 
Fuel pump 
Cooling fan 
Fuse box 
23UOTX-001 
Specifications 
Fuse 
REAR WIPER 10A 
HAZARD 15A 
ROOM IOA 
ENGINE 15A 
RADIO 15A 
DOOR LOCK 30A 
BELT 30A 
POWER WINDOW 30A Color 
Red 
Blue 
Red 
Blue 
Blue 
Green 
Green 
Green Protected circuit 
Rear wiper and washer 
Hazard warning 
Clock, interior lamp, Cargo compartment lamp, Trunk compartment lamp 
Alternator 
Audio 
Power door lock 
Passive shoulder belt 
Power window 
1 
T-13