roof MAZDA PROTEGE 1992 Owner's Manual

S HEADLINER
Y
PROTEGfi
(WITHOUT PASSIVE SHOULDER BELT)
1. Assist handle
2. Interior lamp
3. Seaming welt (With sliding
sunroof)
4. Sunvisor
IJ”“DA-“oC
5. Sunvisor adapter
9. Headliner
6. Rearview mirror Removal Note . . page S-93
7. Overhead console (With slid- Installation Note page S-93
ing sunroof)
IO. Front top bracket
8. Seaming welt (Pillar)
s-90

s HEADLINER
HATCHBACK
(WITHOUT PASSIVE SHOULDER BELT)
R.H. SIDE
1. Assist handle
2. Interior lamp
3. Seaming welt (With sliding sunroof)
4. Sunvisor
5. Sunvisor adapter
6. Rearview mirror
13uosx-03
7. Overhead console (With sliding sunroof)
8. Seaming welt (Pillar)
9. Headliner
Removal Note ,..........,,,....,..,....... page S-93
Installation Note . . . . . . . . . . . . . . . . . . . . . . . . . . page S-93
10. Front top bracket ---
S-92

BODY ELECTRICAL SYSTEM
INDEX .......................................... T- 2
RELAY ....................................... T- 2
INSTRUMENT CLUSTER AND
SWITCHES ................................ T- 3
EXTERIOR LIGHTS.. ..................... T- 4
INTERIOR LAMPS.. ...................... T- 5
CRUISE CONTROL SYSTEM.. ........ T- 6
AUDIO ....................................... T- 7
OTHER ...................................... T- 8
OUTLINE ...................................... T- 9
HOW TO USE THIS SECTION.. ...... T- 9
ELECTRICAL TROUBLESHOOTING
TOOLS .....................................
ELECTRICAL SYMBOLS - ............... T- 1x
TROUBLESHOOTING GUIDE.. .........
T- 11
FUSE AND JOINT BOX ..................
T- 12
STRUCTURAL VIEW.. ...................
T- 12
FUSES ....................................... T- 13
CIRCUIT BREAKER.. ....................
T- 14
JOINT BOX ................................. T- 15
RELAY .......................................... T- 16
STRUCTURAL VIEW.. ...................
T- 16
.-
FLASHER UNIT ........................... T- 17
DOOR LOCK TIMER UNIT ............
T- 17
HORN RELAY ............................. T- 18
HEADLIGHT RELAY.. ................... T- 18
TNS RELAY ................................ T- 18
DRL RELAY (CANADA). ................ T- 18
SWITCHES .................................... T- 19
STRUCTURAL VIEW.. ................... T- 19
SWITCH ..................................... T- 20
COMBINATION SWITCH ...............
T- 23
EXTERIOR LIGHTING SYSTEM ....... T- 29
STRUCTURAL VIEW.. ...................
T- 29
AIMING ...................................... T- 30
TROUBLESHOOTING.. .................
T- 30
HEADLIGHT AND FRONT
COMBINATION LIGHT.. ..............
T- 41
REAR COMBINATION LIGHT.. ....... T- 43
HIGH-MOUNT STOPLIGHT.. .......... T- 45
DRL RESISTOR ........................... T- 46
STOPLIGHT SWITCH.. .................. T- 47
BACK-UP LIGHT SWITCH ............. T- 47
LICENSE PLATE LIGHT.. ..............
T- 47
REAR SIDE MARKER LIGHT ......... T- 48
INTERIOR LAMP SYSTEM ..............
T- 49
STRUCTURAL VIEW.. ...................
T- 49
TROUBLESHOOTING ...................
T- 50 SPOT LAMP
(IN OVERHEAD CONSOLE) ......... T- 52
INTERIOR LAMP
(WITHOUT SUNROOF). ............... T- 52
INTERIOR LAMP (WITH SUNROOF) T- 53
INTERIOR AND SPOT LAMP
(WITHOUT SUNROOF). ............... T- 53
CARGO COMPARTMENT LAMP.. .. T- 54
TRUNK COMPARTMENT LAMP.. ... T- 54
COURTESY LAMP ....................... T- 54
CENTRAL PROCESSING UNIT (CPU) T- 55
SYSTEM DIAGRAM ...................... T- 55
CPU .......................................... T- 56
WARNING SYSTEM.. ...................... T- 58
WARNING BUZZER AND TIMER .... T- 58
WARNING AND INDICATOR LAMP T- 60
INSTRUMENT CLUSTER.. ............... T- 63
PREPARATION ............................ T- 63
STRUCTURAL VIEW ..................... T- 63
TROUBLESHOOTING ................... T- 64
INSTRUMENT CLUSTER
AND SPEEDOMETER CABLE.. .... T- 89
WATER THERMOSENSOR ............ T- 72
FUEL GAUGE SENDER UNIT.. ...... T- 73
REAR WINDOW DEFROSTER.. ........ T- 74
STRUCTURAL VIEW.. ................... T- 74
TROUBLESHOOTING ................... T- 75
FILAMENT .................................. T- 77
REAR WINDOW DEFROSTER
SWITCH .................................... T- 77
CRUISE CONTROL SYSTEM.. ......... T- 78
STRUCTURAL VIEW.. ................... T- 78
TROUBLESHOOTING GUIDE.. ....... T- 79
SELF-DIAGNOSTIC INSPECTION .... T- 80
TROUBLESHOOTING ................... T- 83
CRUISE CONTROL UNIT .............. T- 85
HORN ........................................... T- 88
HORN AND HORN RELAY.. .......... T- 88
AUDIO .......................................... T- 89
STRUCTURAL VIEW.. ................... T- 89
OUTLINE OF AUDIO.. .................. T- 90
SYSTEM ..................................... T- 91
TROUBLESHOOTING ................... T- 92
CAUSES OF NOISE ..................... T- 96
AUDIO COMPONENT.. ................. T- 98
DOOR SPEAKER .........................
REARSPEAKER .......................... ;-
- !3;
ANTENNA FEEDER ..................... T- 99
23UOTX-001

INDEX T
INTERIOR LAMPS
23UOTX-OC
1. Spot lamp (in overhead console)
Removal / Inspection /
Installation ,,,,,.,,,.,..,.,................. page T-52
2. Interior and spot lamp (Without sunroof)
Removal / Inspection I
Installation .,,........,.....,.,............. page T-53
3. Interior lamp (Without sunroof)
Removal / Inspection /
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page T-52
4. Interior lamp (With sunroof)
Removal I Inspection I
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page T-53 5. IG key illumination
Troubleshooting .,.,..........,........... page T-50
6. Cargo compartment lamp
Removal I Inspection I
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page T-54
7. Trunk compartment lamp
Removal I Inspection I
Installation ..,.,...,...........*............ page T-54
8. Door switch
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page T-51
9. Courtesy lamp
Removal I Inspection I
Installation . . ,.., . . . ., ,, . . ,...... . . . . . . . . . . . page T-54
T-5

FUSE AND JOINT BOX
FUSES
Specifications
Main fuse block
Fuse Color
FUEL INJ 30A Pink
HEAD 30A Pink
MAIN 80A Black
BTN 60A Green
AD FAN 30A Pink
ST SIG 10A Red
ELEC FAN 30A Pink Protected circuit
EGI system
Headlight
Cooling fan, Power window, Sunroof, Wiper and washer, Air conditioner
Door lock, Charging system
Additional cooling fan
Fuel pump
Cooling fan
Fuse box
23UOTX-001
Specifications
Fuse
REAR WIPER 10A
HAZARD 15A
ROOM IOA
ENGINE 15A
RADIO 15A
DOOR LOCK 30A
BELT 30A
POWER WINDOW 30A Color
Red
Blue
Red
Blue
Blue
Green
Green
Green Protected circuit
Rear wiper and washer
Hazard warning
Clock, interior lamp, Cargo compartment lamp, Trunk compartment lamp
Alternator
Audio
Power door lock
Passive shoulder belt
Power window
1
T-13

T FUSE AND JOINT BOX
Specifications (Cont’d)
Fuse Color
METER 15A Blue
WIPER 20A Yellow
STOP 20A Yellow
TAIL 15A
Blue
SUNROOF 15A Blue
DEFOG 20A Yellow
HEATER 30A Light green Protected circuit Instrument panel (gauges and warning lamps), Back-up light, Turn signal,
Cruise control system
Windshield wiper and washer
Stoplight, Horn
Taillight, Side marker light, Parking light, Illumination light, License plate light
Sunroof
Rear window defroster
Blower motor
13UOTX-067
L
r 03UOTX-01
1 BL
PULLER
t
L 03UOTX-01
CIRCUIT
BREAKER
RESET BUTTON
03UOTX.01
Removal / Installation
Main fuse
1. Remove the main fuse box mounting bolts.
2. Open the main fuse box lid and remove the bolt.
3. Remove MAIN 80A fuse.
4. Install in the reverse order of removal.
Fuse
When replacing a fuse, use the fuse puller supplied in the fuse
box cover.
CIRCUIT BREAKER
Note
l Push button to reset circuit breaker after operating
dlagnosls of malfunction.
5
T-14

INTERIOR LAMP SYSTEM T
INTERIOR LAMP SYSTEM
STRUCTURAL VIEW
ZYUU I x-02
1. Spot lamp (in overhead console) 5. IG key illumination
Removal I Inspection / Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . .
page T-50
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page T-52 6. Cargo compartment lamp
2. Interior and spot lamp (Without sunroof) Removal I Inspection /
Removal / Inspection I Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page T-54
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page T-53 7. Trunk compartment lamp
3. Interior lamp (Without sunroof) Removal I Inspection /
Removal / Inspection / Installation . ..*......................*...... page T-54
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page T-52 8. Door switch
4. Interior lamp (With sunroof) Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page T-51
Removal I Inspection / 9. Courtesy lamp
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page T-53 Removal I Inspection /
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page T-54
Specifications
Item
Interior and spot lamp
interior lamp
Spot lamp (in overhead console)
Cargo compartment lamp
Trunk compartment lamp
Courtesy lamp Interior
spot Number 1
2
1
2
1
1
2 Specification (W) (Bulb trade number) 10
6
10
8 (67)
5 (168)
5 (168)
5 (168)
23UOTX-028
T-49

.T INTERIOR LAMP SYSTEM
SPOT LAMP (IN OVERHEAD CONSOLE)
Removal / Inspection / Installation
1. Remove in the order shown in the figure.
2. lnsoect all parts and repair or replace as necessary.
3. Install in the reverse order of removal.
1. Rearview mirror
2. Cover
LENS
3. Lens
4. Bulb
Visual inspection
INTERIOR LAMP (WITHOUT SUNROOF)
Removal / Inspection / Installation
1. Remove the lens.
2. Remove the bulb.
3. Remove the screws and cover.
4. Inspect all parts and repair or replace as necessary.
5. Install in the reverse order of removal.
T-52

INTERIOR LAMP SYSTEM T
COVER
LENS
INTERIOR LAMP (WITH SUNROOF)
Removal / Inspection / Installation
1. Remove the lens.
2. Remove the bulb.
3. Remove the screws and the cover.
4. Inspect all parts and repair or replace as necessary.
5. Install in the reverse order of removal.
ILIVYCA-VI 5
INTERIOR AND SPOT LAMP (WITHOUT SUNROOF)
Removal / Inspection / Installation
1. Remove in the order shown in the figure.
2. Inspect all parts and repair or replace as necessary.
3. Install in the reverse order of removal.
‘- 1. Lens
2. Cover 3. Bulb
Visual inspection
4. Cover
T-53

T AUDIO
OWOTX-167
// 03UOTX-161
OBUOTX-
ANTENNA FEEDER
PLUG
OHMMETER
03UOTX-
3. Remove the antenna feeder from the clip.
4. Remove the screws and antenna assembly.
Installation
1. Extend the antenna.
2. Insert the antenna feeder and the drain pipe in the hole of
the roof.
3. Install in the order shown in the figure.
Inspection
1. Check the antenna with an ohmmeter.
2. If the needle does not indicate infinite, replace the antenna.
T-l 00