wheel torque MITSUBISHI 3000GT 1991 Owner's Manual
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 1991, Model line: 3000GT, Model: MITSUBISHI 3000GT 1991Pages: 1146, PDF Size: 76.68 MB
Page 654 of 1146

33A-4FRONT SUSPENSION - Service Adjustment Procedures
Strut lowermounting bolt(upper)
\/
0 camber@ camber12FOO31
SERVICE ADJUSTMENT PROCEDURES
M33FBAT
FRONT WHEEL ALIGNMENT‘d
TOE-INStandard value: 0 2 3 mm (0 +
.12 in.)
1. Adjust the toe-in by undoing the clips and turning the left
and right tie rod turnbuckles by the same amount (in
opposite directions).
2.After making the adjustments, use a turning radius gauge to
confirm that the steering wheel turning angle is within thestandard value range. (Refer to GROUP 37A
- Service
Adjustment Procedures.)Standard value:
Inner wheel
33”45’Outer wheel
28”21’
CAMBER AND CASTERStandard value:
Camber0” IL 30’
Caster3”55’ IL 30’
Install the special tool by tightening it to the same torque as
that applied to the drive shaft nut.
a
To adjust camber, turn the strut lower mounting bolt (upper).
One graduation is equivalent to about 20’ in camber. Caster hasbeen factory-adjusted to the standard value and requires no
adjustment.
Caution
1.One camber graduation changes toe by about 0.5 mm
(.02 in.). Be sure to adjust toe after camber has been
adjusted.
2.The difference in camber between right and left shouldbe within
O”30’.
WHEEL BEARING ADJUSTMENTM33FCAA
Bearing preload is pre-set to the specified value by design andtherefore can not be adjusted.
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id
REAR
SUSPE,NSlON
CONTENTSM34AA-.
REAR SUSPENSION ASSEMBLY. . . . . . . . . .._..24
SERVICE ADJUSTMENT PROCEDURES. .
23
Rear Wheel Alignment Inspection. . . . . . . . . .23
SHOCK ABSORBER ASSEMBLY. . . . . . . . . . . . .33
SPECIAL TOOLS .
.._____......_..................._.................20SPECIFICATIONS
.__............................................. 19
General Specifications. . . . . . . . . . . . . . . . . . . .19
/
id
Service Specifications.._............................... 19
STABILIZER BAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34TRAILING ARM
.._........_._...................................... 30
TROUBLESHOOTING
_....................................... 22
UPPER AND LOWER ARM. . . . . . . . . . . . . . . . . . . ..t..........27
REAR AXLE HUB................................................
17
REAR SUSPENSION ASSEMBLY....................7
SERVICE ADJUSTMENT PROCEDURES........5
Rear Hub Rotary-sliding Resistance
(Torque) Inspection................................................
6
Rear Wheel Alignment Inspection....................
5
Wheel Bearing End Play Inspection....................6
SHOCK ABSORBER ASSEMBLY....................13
SPECIAL TOOLS....................................................
3
SPECIFICATIONS................................................2
,General Specifications....................................2
Service Specifications....................................2
STABILIZER BAR................................................15
TRAILING ARM....................................................11ITROUBLESHOOTING
4........................................UPPER ARM, LOWER ARM AND
ASSIST LINK91........................................................
iI
Page 688 of 1146

34-2REAR SUSPENSION
SPECIFICATIONS
GENERAL SPECIFICATIONS
Items
Suspension system
Coil spring
Wire dia. x O.D. x free lengthmm (in.)
Coil spring identification color
Spring constantN/mm (Ibs./in.)
Shock absorber
Type
Max. lengthmm (in.)
Min. lengthmm (in.)
Strokemm (in.)
Damping force [at 0.3 m/set. (.9 ftisec.)]
ExpansionN (Ibs.)
ContractionN (Ibs.)aheel
bearing
Type
Vehicles without ECSVehicles with ECS
Multi-link12X95X350
12.2x105x350(47 x 3.74 x 13.78)(.48x4.13x13.78)
Pink x 1
Orange x 1
352 1.8(196? 10.1)35+ 1.8(196+ 10.1)
Hydraulic cylindricaldouble-acting typeHydraulic cylindricaldouble-acting type
515
f 3 (20.2 i .I)515 + 3 (20.2 f .I)
356+3(14.0+.1)356 Ifr 3 (14.0 k .I)
159 (6.3)
159 (6.3)
1,000 + 150 (220 + 33)Hard: 1,800 ? 250 (397 f 55)
Medium: 1,200
rt 170 (265 + 37
Soft: 550
* 90 (121 f 20)
550_+80(121 + 18)Hard: 950 + 140 (209 k 31)
Medium: 850
* 130 (187 f 29)
Soft: 650
t- 100 (143 i 22)
Unit bail bearing
SERVICE SPECIFICATIONSM34CB.A
Items
Specifications
Standard value
Toe-in (Left-right difference)
mm (in.)
Camber
Stabilizer link ball joint starting torque
Nm (in.lbs.)
Ball joint rotation starting torque
Nm (inlbs.)
Stabilizer link protrusion
mm (in.)
Crossmember bushing projection,mm (in.)
I0.5 + 2.5
(.Ol + .09)
0” 2 30’
1.7-3.2(15-28)
2-9(17-78)
5-7(.197-,276)
8.5 - 9.5 (33 - .37)
Limit
Wheel bearing end playmm (in.)
Rear hub rotary-sliding resistance
N (Ibs.)
Rear hub rotary-sliding torqueNm (ftlbs.)0.05
(002) or less
31 (7) or less
1.8 (I .30) or lessTSB Revision
Page 692 of 1146

34-6REAR SUSPENSION
WHEEL BEARING END PLAY INSPECTIONM34FBAG
1.Inspect the play of the bearings while the vehicle is jackedup and resting on floor jack.
2. Remove the hub cap and then release the parking brake.
s&i3. Remove the caliper assembly and the brake disc.
4. Check the bearing’s end play.
Place a dial gauge against the hub surface; then move the
hub in the axial direction and check whether or not there is
end play.Limit: 0.05 mm
(.002 in.) or less
NOTEIf the limit value is exceeded, the lock nut should be
tightened to the specified torque and check the end play
again.5. Replace the rear hub bearing unit if an adjustment cannot
be made to within the limit.
REAR HUB ROTARY-SLIDING RESISTANCE (TOR-
QUE) INSPECTION
M34FCAC
1.Inspect the play of the bearings while the vehicle is jackedup and resting on floor jack.
2. Release the parking brake.
3. Remove the caliper assembly and the brake disc.
..J
4.After turning the hub a few times to seat the bearing, attach
a spring balance to the hub bolt, and, pulling at a 90” anglefrom the hub bolt, measure to determine whether or not
the rotary-sliding resistance of the rear hub (the
rotary-sliding torque of the rear hub) is the standard value.
Limit:
Rear hub rotary-sliding resistance
31 N (7 Ibs.) or lessRear hub rotary-sliding torque
1.8 Nm (1.30 ftlbs.) or less
NOTEIf the limit value is exceeded, the lock nut should be
tightened to the specified torque and check the end play
again.5. Replace the rear hub unit bearing if an adjustment cannot
be made to within the limit.
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Page 716 of 1146

34-30REAR SUSPENSION
TRAILING ARMM34TA-B1
REMOVAL AND INSTALLATIONN/A
$icJ
14 ft.lbs.T/C vehicles26-30Nm
50-60Nm936 - 43 ftlbs.\19 - 22 ft.lbs.
55-65Nm40 - 47ft.lbs.
200
- 240 Nm*145- 174ft.lbs.* I
P100 Nm
72 ft.lbs.
58 Nm’ <842 ft.lbs.Removal steps
*I)
*I)
+*+*
1. Rear brake caliper assembly
2. Rear brake disc
3. Drive shaft to companion flange mounting
bolt and nut
4. Self-locking nut
5. Companion flange
6. Rear axle shaft
7. Parking brake cable end
8. Parking brake cable clamp bolt
9. Rear speed sensor
(ABS)IO. Rear speed sensor cable and parking brake
cable bands (ABS)II. Dust shield
12. Self-locking nut (upper arm)
13. Self-locking nut (lower arm)
14. Tie rod end mounting
nut15. Trailing arm mounting bolt and nut
16. Rear shock absorber mounting bolt
17. Trailing arm
NOTEFor tightening points marked with *, first temporarily tighten
and then ground the vehicle to torque to specification where the
vehicle is empty.‘7
il 6’
12FOO89
Post-installation Operationl Check of Wheel Alignment
(Refer to P.34-23)l Check of Parking Brake Lever Stroke(Refer to GROUP 36 - Service Adiustment
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Page 725 of 1146

L
i
SERVICE BRAKES - Specifications
SERVICE SPECIFICATIONS
3msFWDAWD
andard value
Brake pedal heightmm (in.)
177 - 182 (7.0 - 7.2)
177 - 182 (7.0 - 7.2)Brake pedal free playmm (in.)
3-8(.1 -.3)3-8(.1 -.3)Brake pedal to floorboard clearance
mm (in.)
80 (3.1) or more
80 (3.1) or more
Pad thicknessmm (in.)
10.0 (.39)10.0 (.39)Front disc thickness
mm (in.)
24.0
t.94)30.0 (1.18)
Rear disc thickness
mm (in.)
18.0 (71)
20.0 (.79)Proportioning valve pressure
MPa (psi)
Split point
3.75 - 4.25 (533 - 604)3.75 - 4.25 (533 - 604)
Output pressure [input pressure]
5.23 - 5.73 (744 - 815)f8.0 (I, 138)]5.23 - 5.73 (744- 815)18.0 (1,138)]Booster
push;; (To,,;?aster cylinder piston
clearance
7
+ 8 inch brake booster
0.55 - 0.75 (.022 - ,030)-8 + 9 inch brake booster
0.65
- 0.85 (.026 - ,033)0.65 - 0.85 (026 - ,033)Disc brake drag force (tangential force of
wheel mounting bolts)
N (Ibs.)70 (15.4) or less
70 (15.4) or less
[Disc brake dragging torque[Nm (ft.lbs.)]
[4 (3) or less][4 (3) or less]
Speed sensor’s (ABS) internal resistance
kQFront
1.4-2.2
0.8 - 1.2
Rear1.3-2.1
0.8- 1.2
Rear speed sensor pole piece-to-rotor
tooth surface clearancemm (in.)
-28.15-28.45(1.11 -1.12)
Clearance between the
spmefm;l[yle piece
and the toothed rotor
Front0.3 - 0.9 (.012 - ,035)-
Rear0.2 - 0.7 (008 - .028)-nit
Left/right proportioning valve output
pressure difference
MPa (psi)0.4 (57)
0.4 (57)Front disc run-outmm (in.)
0.1
(.004) or less
0.1 (.004) or less
Pad thicknessmm (in.)
2.0
(08)2.0 (08)Front disc thicknessmm (in.)
22.4
(.88)28.4 (1.12)Front hub end playmm (in.)
0.05
(.002)0.05 (.002)Rear disc thicknessmm (in.)
16.4
(65)18.4 (.72)Rear disc run-outmm (in.)
0.08
(0031) or less
0.08 (.0031) or less
Rear hub end playmm (in.)
0.05
(002)0.8 (.031)
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Page 771 of 1146

SERVICE BRAKES - Service Adiustment Procedures
i14LO29C
1Al 0781
14LO291141029
tion hole in the caliper body.
Standard value: IO.0 mm
(.39 in.)
Limit: 2.0 mm (.08 in.)
Caution
Replace the pad if worn beyond the limit. At this time,
replace the pads on right and left wheels as a set.
2. Remove the guide pin, raise the caliper assembly, and
support it with a wire, etc.
Caution
The guide pin has been coated with special
Igrease. Do
not wipe off the special grease on the lock pin, and do
not contaminate the lock pin.
3. Remove the following parts from the caliper support.@ Pad and wear indicator assembly
8 F$$ assembly
3 I@ Outer shim
4. Measure the rotating torque of the hub with the pads
removed to determine brake drag torque after pads are
installed.
5. Install the pad clips to the caliper support in position.
\14AO400
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Page 772 of 1146

35-50SERVICE BRAKES - Service Adjustment Procedures
Pad pin
1 AFnn97
6.Clean the piston and, using the special tool, push the piston
into the cylinder.
7.With care not to allow the piston boot to be wedged, lower
the caliper assembly and fit the lock pin.
8. Using the following procedure, check the brake drag
‘d ,
torque.@ Start the engine and depress and hold the brake pedal
for five seconds.@ Stop the engine. (Approx. 200 N
[44 Ibs.])@ Rotate the brake disc ten turns in the forward direction.@ Using a spring balance, check the brake drag force.
9. If the difference between the brake drag force and hub
rotating force exceeds the standard value, disassemble the
piston and check the piston sliding surfaces for dirt and
rust, piston seal for deterioration, and lock pin and guide pin
for sliding motion.
Standard value: 70 N (15.4 Ibs.)
[4 Nm (3 ftlbs.)] or less
opening in the caliper body.
Standard value: 10.0 mm
(-39 in.)
Limit: 2.0 mm
(.08 in.)
Caution
‘L&iReplace the pad if worn beyond the limit. At this time,
replace the pads on right and left wheels as a set.
I2. Remove the clip and, holding the cross spring with hand,
remove the pad pins.
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Page 774 of 1146

35-52SERVICE BRAKES - Service Adjustment Procedures
14FOO94
k.!! I14FOO427. Using the following procedure, check the brake drag
torque.@ Start the engine and depress and hold the brake pedal
’for five seconds. [Approx. 200 N (44
Ibs.)]@ Stop the engine.@ Rotate the brake disc ten turns in the forward direction.@ Using a spring balance, check the brake drag force.
8. If the difference between the brake drag force and hub
rotating force exceeds the standard value, disassemble the
piston and check the piston sliding surfaces for dirt and
rust, piston seal for deterioration, and lock pin and guide pin
for sliding motion.
Standard value: 70 N (15.4
Ibs.) [4 Nm (3 ft.lbs.)] or less
INSPECTION OF FRONT BRAKE DISC THICKNESS1. Remove dirt and rust off the surface of the brake disc.
2.Measure the thickness of disc at four or more places of the
pad contacting surface.
Standard value:
,Limit:
3.If the wear exceeds the limit even at one place, replace the
right and left discs and brake pads as a set.
FRONT BRAKE DISC RUN-OUT CHECKM35FSAF
1. Remove the front brake assembly; and support it with a
wire, etc.
TSB Revision2. Place a dial gauge approximately 5 mm
(.2 in.) from the
outer circumference of the brake disc, and measure the
run-out of the disc.
Limit: 0.10 mm (.004 in.) or less
NOTESecure the disc to the hub with wheel nuts.
Page 776 of 1146

SERVICE BRAKES - Service Adjustment Procedures
4. Remove the following parts from caliper support.@ Outer shim@ Pad assembly@ Pad & wear indicator assembly@ Clip@ Inner shim A@ Inner shim B
d
14N0031
/0014N013714A040;14N003:
14AO401
l%FLision
14N01365. Measure hub torque with pad removed to measure brake
drag torque after pad installation.
On vehicles with VCU-equipped LSD, disengage the drive
shaft and companion flange.
NOTESecure the disc to the hub with wheel nuts.
6. Securely attach the pad clip to the caliper support.
Caution
Do not deposit
&ease or other dirt on pad or brake disc
friction surfaces.
7.Clean the piston and then push the piston into the cylinder.
8.With care not to allow the piston boot to be wedged, lower
the caliper assembly and fit the lock pin.
9. Check brake drag torque as follows.
(I) Start engine and hold brake pedal down for 5 seconds.
[Approx. 200 N (44
Ibs.)](2) Stop engine.
(3) Turn brake disc forward
10 times.
(4) Check brake drag torque with spring scale.
If the difference between brake drag torque and hub torque
exceeds the standard value, disassemble piston and clean
piston. Check for corrosion or worn piston seal, andcheck
the sliding condition of the lock pin sleeve and guide
pinl/jsleeve.
Standard value: 70 N (15.4
Ibs,,) [4 Nm (3 ft.lbs.)] or less