fuel pump MITSUBISHI 3000GT 1991 Service Manual

ENGINE - Engine AssemblyII-17
ENGINE ASSEMBLY
/REMOVAL AND INSTALLATION
I
Pre-removal Operationl Release of Residual Pressure from HighPressure Fuel Hose(Refer to GROUP 13 -Service AdjustmentProcedures,)l Removal of Cruise Control Pump andLink Assembly(Refer to GROUP 13 - Cruise Control.)l Removal of Hood(RefertoGROUP42A-Hood.)
l
Removal of Air Hose and Air Pipe (Refer to GROUP 15 - Inter Cooler.)l Removal of Front Exhaust Pipe(Refer to GROUP 15 - Exhaust Pipe and Main Muffler.l Removal of Transaxle Assembly(Refer to GROUP 22, 23 -Transaxle Assembly.)l Removal of Radiator(Refer to GROUP 14-Radiator.)
Post-installation Operationl Installation of Radiator(Refer to GROUP 14 - Radiator.)l Installation of Cruise Control Pump andLink Assembly(Refer to GROUP 13 -Cruise Control.)l Installation of Transaxle Assembly(Refer to GROUP 22,23 -Transaxle Assembly.)l lnstallatron of Front Exhaust Pipe(Refer to GROUP 15 - Exhaust Pipe and Main Muffler.)l Installation of Air Hose and Air Pipe (Refer to GROUP 14 - Inter Cooler.)l Installation of Hood(Refer to GROUP 42A- Hood.)l Supplying of Engine Oil(Refer to GROUP 00 - Maintenance Service.)l Adjustment of the Accelerator Cable(Refer to GROUP 13 - Engine Control.)
MllSA-B
4 ft.lbs.
6
40-45 Nm
29 - 33 fklbs.
Removal steps
1. Connection of accelerator cable11. Drive belt (Alternator and air conditioner)
2. Connection of brake booster vacuum hose(Refer to P.l l-l 1.)
3. Connection of booster vacuum12. Drive belt (Power steering)
hose
(Referto P.l l-l I.)4. Connection of fuel return hose13. Connection of alternator harness
5. Connection of fuel high pressure hose14. Oxygen sensor connector
6. Connection of ground cablel *15. Air conditioner compressor
7. Solenoid valve assembly4w
16. Power steering oil pump
8. Connection of vapor hose17. Oil pressure switch connector (Power steer-9. Connection of heater hoseing)10. EGR temperature sensor connector18. Connection of oil cooler pipes

OlFOO43
TSB Revision1

FUEL
SYSTEM
CONTENTSM13AA- _
CRUISE CONTROL SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . .158SPECIFICATIONS. . . . . . . .._._....................................................155
CRUISE CONTROL SYSTEM*................................................185
SERVICE ADJUSTMENT PROCEDURES............................178
Cruise Control Cables Inspection and Adjustment........178Cruise Control SystemInspection....................................179individual Parts Inspection....................................................181
SPECIAL TOOLS........................................................................159
SPECIFICATIONS....................................................................158
General Specifications........................................................158Service Specifications........................................................158
TROUBLESHOOTING............................................................159
Check Chart............................................................................163Harness and Components Layout....................................176Preliminary Inspection........................................................159Self-diagnosis Checking........................................................172Troubleshooting Quick Reference Chart............................159
ENGINE CONTROL............................................155
ENGINE CONTROL................................................................157
SERVICE ADJUSTMENT PROCEDURES............................156
Accelerator Cable Inspection and Adjustment................156Accelerator Switch Inspection and Adjustment................156
Service Specifications........................................................
155
TROUBLESHOOTING............................................................
155
Accelerator Cable and Accelerator Pedal........................155
FUEL SYSTEM....................................................3
DETONATION SENSOR........................................................154
FUEL FILTER............................................................................
153
FUEL LINE AND VAPOR LINE................................................151
FUEL PUMP AND FUEL GAUGE UNIT ASSEMBLYAND OVERFILL LIMITER (TWO-WAY VALVE)................149
FUEL TANK.................................................................................146
GENERAL INFORMATION
....................................................
3
MPI System Diagram............................................................3
INJECTOR................................................................................141
ON-VEHICLE INSPECTION OF MPI COMPONENTS........36
Active Exhaust Control Unit ............................130Air Conditioner Switch and Power Relay............................82Air Flow Sensor....................................................................54Anti-lock Brake Signal ........................................133Barometric Pressure Sensor................................................60CONTINUED ON NEXT PAGE
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
(1)A Supplemental Restraint System (SRS), which uses a driver-side air bag, has been installed in the 3000GT.(2)The SRS includes the following components: impact sensors, SRS diagnosis unit: SRS warning light, air bagmodule, clock spring, interconnecting wiring. Other SRS-related components (that may have to be
removed/installed in connection with SRS service or maintenance) are indicated in the table of contents byan asterisk (*).
WARNING!(I)Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead to
personal injury or death to service personnel (from inadvertent firing of the air bag) or to the driver (from
rendering the SRS inoperative).
(2) Service or maintenance of any SRS component or SRS-related component must be performed only at anauthorized MITSUBISHI dealer.
(3) MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP
528 -Supplemental Restraint System (SRS), before beginning any service or maintenance of any component of theSRS or any SRS-related component.

13-2
Boost Meter ........................................................128Components Inspection Procedure....................................40
Components Location........................................................36
Crank Angle Sensor
............................................................72Detonation Sensor................................................................84EGR Control Solenoid Valve
........................................121
EGR Temperature Sensor ............................92ElectricalLoad Switch........................................................86Engine and Transaxle Total Control Signal ............135Engine Control Unit Power Ground....................................44Engine Coolant Temperature Sensor................................62Fuel Pressure Control Valve ............................123Fuel Pressure Test................................................................138Fuel Pump ....................................................45Fuel Pump ............................................................48
Fuel Pump Operation Check................................................137Fuel Pump Relay No. 2........................................................53Fuel Pump Resistor............................................................53
Idle Position Switch............................................................68Idle Speed Control Servo (Stepper Motor Type)............1 IOIgnition Coil and Power Transistor....................................115Ignition Switch-ST and Inhibitor Switch ................76Ignition Switch-ST ................................................75Induction Control Valve Position Sensor
........................................................................90
Injectors........................................................101Injectors................................................................105Intake Air Temperature Sensor............................................57Muffler Mode Changeover Switch ....................88Oxygen Sensor ............................................
94
Oxygen Sensor ....................................................98
Power Steering Oil Pressure Switch................................80Power Supply and Ignition Switch-IG................................41
Purge Control Solenord Valve............................................1 19Release of Residual Pressure from High
Pressure Fuel Hose............................................................137Throttle Position Sensor....................................................65Top Dead Center Sensor....................................................70Variable Induction Control Servo (DC Motor)
........................................................................131Vehicle Speed Sensor........................................................78Waste Gate Control Solenoid Valve ................126
SERVICE ADJUSTMENT PROCEDURES............................31
Adjustment of Fixed SAS....................................................35Adjustment of Idle Position Switch and
Throttle Position Sensor (TPS)............................................33Basic Idle Speed Adjustment............................................31Throttle Body (Throttle Valve Area) Cleaning....................33
SPECIAL TOOLS........................................................................8
SPECIFICATIONS
....................................................................6
General Specifications........................................................6Sealant....................................................................................7Service Specifications........................................................7
THROlTLE BODY....................................................................143
TROUBLESHOOTING............................................................9
Check Chart Classified by Problem Symptoms................16Circuit Diagram....................................................................18Engine Warning Light (Malfunction Indicator Light)........11Explanation and Cautions about Harness Check............10Explanation of Troubleshooting Procedures....................9Fuel Tank and Fuel Line........................................................30
Problem Symptoms Table (For Your Information)............17Self-diagnosis........................................................................12)
I

FUEL SYSTEM - Troubleshooting
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CONTROL
UNIT
PTSB Revision

FUEL SYSTEM - Troubleshootinn13-25
ENGINE
CONTROL
RELAYIGNISWITIN(IGl)
1234
liEI5676
7 C-82
I
J/B
: c-71
-1
5 D-44
i
4
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:
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FUEL
PUMP
RESISTORA-51
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EEKPUMPCONNECTOR
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1 TSB Revision

FUEL SYSTEM -On-vehicle Inspection of MPI Components13-45
FUEL PUMP
@ Equipment side
connector
@ Harness side
connector
lqnition switch (IG,i
LL--- /A&
\“// //@JFuel pump connector
Engine control unit connectorEquipment
connectorside
@ Harness side
connector
7FUO653
7FUO952
M13YEAA2
OPERATIONl Drives the fuel pump during cranking and engine operation.
lWhen the ignition switch is set to START, current flows from the ignition switch through the control relay
coil to ground. This turns on the control relay switch and drive power is supplied from the battery throughthe control relay switch to the fuel pump.
lWhile the engine is running, the engine control unit keeps the power transistor on and energizes the
icontrol relay coil so that drive power is supplied to the fuel pump.
LTSB Revision

13-46FUEL SYSTEM - On-vehicle Inspection of MPI Components
INSPECTIONUsing Multi-use Tester
FunctionItem No.DriveCheck condition
Check contentNormal statedActuator test 07
Fuel pump isl Engine cranking
Hold return hose withPulsation is felt
driven to cir-l Forced drive of fuelculate fuelfingers to feel pulsation
pump
Check is made forindicating fuel flow
above two conditions
Listen to pump operating
sound near fuel tankOperating sound isheard
HARNESS INSPECTION
check terminal
7FUO954
@ Harness side
connector7FUO955
Check the fuel pump.l
Apply battery voltage to thechecking terminal and operate the
w-w
Check for continuity of the ground
circuit.l
Fuel pump connector: Discon-
nected
Repair the
harness.
@FJ-Ground)
Check for continuity between the fuelpump and the checking terminal.l
Fuel pump connector: Discon-
nectedcl4
Repair the
harness.
@vJ-@g)
1 TSB Revision

FUEL SYSTEM - On-vehicle inspection of MPI Components
@ Harness side
connector6
1
@ Harness side
connector
77FUO475
-
Engine controlunit harnessside connector
Q Harness side
-1
=7FUO476
9 Harnessside
connec-
tor
@ Harness side connector
7FUO956
Measure th& power supply voltage of
the control relay.l Connector: Disconnected
OK
lIgnition switch: START (when0
@@checked)lIgnition switch: ON (when @@
checked)
cl6
t
Repair the
harness.
(Ignition
switch-[IGI
- @El)
(Ignition
switch-[ST]
- @El)
Check for an open-circuit, or a short-
circuit to ground between the controlrelay and the engine control unit.
lControl relay connector: Discon-nectedl Enaine control unit connector:
Disconnected
Repair the
harness.
@El-lg
Check for continuity of the ground
circuit.l Connector: Disconnected
Repair the
harness.
L%n~)
Check for an open-circuit, or a short-circuit to ground between the controlrelay and the fuel pump.A
lControl relay connector: Discon-nected(OK)+ Adl Fuel pump connector:
Discon-netted
Repair the
harness.
@I@-@g)
I
vision

13-48FUEL SYSTEM - On-vehicle Inspection of MPI Components
CONTROL RELAY INSPECTIONRefer to
P.13-43.FUEL PUMP
\/I ,,03FOOO
TSB Revision

FUEL SYSTEM - On-vehicle Inspection of MPI Components
13-49 i
Ignition switch [IG]
Ignition switch [ST]
@ Equipment side
connector9 3Control reta)
;i.
L Ll
@ Harness side
connector
Enaine control unitEquipment side
connector
M-ii
Resistorw(for fuel pump)
Equipment side
connector
II &A
8 A21
@ Equipment
side@I Harness side
connector
connector
M
‘r
Y
2
7
Y
Fuelpump
-JFuel pumpcheck terminal
7FUO959Engine control unit connector
7FUO653
idTSB Revision