transmission MITSUBISHI 3000GT 1991 Service Manual

GENERAL - How to Use This Manual
EXPLANATION OF MANUAL CONTENTS
Indicates procedures to be per-formed before the work in thatsection is started, and procedures tobe performed after the work in thatsection is finished.
Maintenance and Servicing Procedures0 Removal steps:
(1) A diagram of the component parts is providedThe part designation number corresponds to the
near the front of each section in order to give thenumber in the illustration to indicate removal
reader a better understanding of the installedsteps.
condition of component parts.l Disassembly steps:
(2)The numbers provided within the diagram indicateThe part designation number corresponds to the
the sequence for maintenance and servicingnumber in the illustration to indicate disassembly
procedures; the symbol m indicates a non- . ln~~~~iion steps:reusable part; the tightening torque is providedwhere applicable.Specified in case installation is impossible inreverse order of removal steps.Omitted if installation is,possible in reverse orderof removal steps.l Reassembly steps:Specified in case reassembly is impossible inreverse order of disassembly steps. Omitted ifreassembly is possible in reverse order of dis-assembly steps.
Classifications of Major Maintenance/Service Points
When there’are major points relative to maintenance andservicing procedures (such as essential maintenance andservice points, maintenance and service standard values,informatton regarding the use of special toois, etc.), these arearranged together as major maintenance and service points andexplained in detail.
**:lndicates that there are essential points for removal ordisassembly.*+: Indicates that there are essential points for installation orreassembly.Symbols for Lubrication, Sealants and Adhesives
Information concerning the locations for lubricationand for application of sealants and adhesives isG&:
provided, by using symbols, in the diagram of compo-nent parts or on the page following the componentparts page, and explained.4:
Indicates (by symbols) where lubri-cation is necessary. In this example,
Grease(Multipurpose grease unless there is a brandor type specified)
Sealant or adhesive
Brake fluid, automatic transmission fluid or aconditioner compressor oil
Engine oil or gear oil
Adhesive tape or butyl rubber tape
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00-40
GENERAL - Maintenance Service
(2) Check that the transaxle oil level is at the lower portion of
the filler plug hole. For AWD-vehicles, check that the
transfer oil level is at the portion shown in the illustration.
(3) Check to be sure that the transmission oil is not noticeably
‘ddirty, and that it has a suitable viscosity.
10. AUTOMATIC TRANSAXLE
(Inspect fluid level)
MOOSEDL
1.Drive until the fluid temperature reaches the usual tempera-
ture
[70 - 80°C (160 - 18O”F)I.2. Place vehicle on level floor.
3. Move selector lever sequentially to every position to fill
torque converter and hydraulic circuit with fluid, then place
lever in “N” Neutral position. This operation is necessary to
be sure that fluid level check is accurate.
4. Before removing dipstick, wipe all dirt from area around
dipstick. Then take out the dipstick and check the condition
of the fluid.
The transaxle should be overhauled under the following
conditions.
l If there is a “burning” odor.
l If the fluid color has become noticeably blacker.
lIf there is a noticeably great amount of metal particles in
the fluid.
5. Check to see if fluid level is in “HOT” range on dipstick. If
fluid level is low, add ATF until level reaches “HOT” range.
Low fluid level can cause a variety of conditions because it
allows pump to take in air along with fluid. Air trapped in
hydraulic circuit forms bubbles which make fluid spongy.
Therefore, pressures will be erratic.
Improper filling can also raise fluid level too high. When
transaxle has too much fluid, gears churn up foam and
cause same conditions which occur with low fluid level,
resulting in accelerated deterioration of ATF transmission
fluid.
In either case, air bubbles can cause overheating, fluid
oxidation, which can interfere with normal valve, clutch, and
servo operation. Foaming can also result in fluid escaping
from transaxle vent where it may be mistaken for a leak.
6. Be sure to examine fluid on dipstick closely.
L/(Change fluid)
Drain the fluid and check whether there is any evidence of
contamination.
Replenish with new fluid after the cause of any contamination
has been corrected.
(1) Remove drain plug at transaxle case bottom to let fluid
drain.(2) Place a drain container with large opening under the
transaxle oil pan.
(3) Loosen oil pan bolts and tap pan at one corner to break it
loose allowing fluid to drain, then remove oil pan.
d
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13-14FUEL SYSTEM - Troubleshooting
routput
preference
order
7Diannosis item
Diagnosis code
IOutput signal patternNo.
36
39
121 Ignition timing
adjustment signalH
L
13Oxygen sensor ’(Turbo: Front bank)HRetainedl Harness and connectorl Oxygen sensorl Fuel pressurel Injectors (Replaceif defective)l Intake air leaks
Retained
l Harness and connectorl Injector coil resistance
5
I--
Injector12AOlO!
:nnnn
EGR
12A0105
14
41
Retainedl Harness and connectorl EGR thermo-sensorl EGRvalvel EGR control solenoidvalvel EGR valve controlvacuum
Retainedl Harness and connectorl Ignition coill Power transistor unit
16
lqnition coil,
12A0105
52power transistor unitINO. 2-5 cylinder)H
Lu Lnll
‘qnition coil.
12AO105
18Retainedl Harness and connectorl Ignition coill Power transistor unit
Retainedl Harness and connector(If harness and connector
are normal, replace only
transaxle control unit.)
Retainedl Harness and connector(If harness, connector
and induction control
valve are normal,
replace air intake
plenum assembly.)
--
Tower transistor unitH‘NO. 3-6 cylinder)
Ln
12A0105
A cable from trans-
axle control unit,Hfor transmission
of torque reductionLUUUUUI n
signal 12A0105
Induction control
valve position
61
62
sensorHLuutJvL
12A0105
Normal stateH-
NOTE-Replace the engine control unit if a malfunction code is output although the inspection reveals that there is no problem with the check
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SERVICE ADJUSTMENT PROCEDURES
MlBFHSU
BASIC IDLE SPEED ADJUSTMENT
NOTE(1) The basic idle speed has been factory-adjusted with the
speed adjusting screw (SAS) and does not normally require
adjustment.(2) If the adjustment is required, first check that the ignition
plug, injector,
ISC servo, and compression pressure are
normal.
(1) Before starting the inspection and adjustment procedures,set the vehicle in the following conditions:
l
Engine coolant temperature: 80 to 95°C (176 to 205°F)l Lights, electric cooling fan, accessories: OFF
lTransaxle: Neutral (P range on vehicles with automatic
transaxle)l Steering wheel: Straightforward position
(2) When using the multi-use tester, connect it to the diagnosis
connector.
NOTEThe connection of the multi-use tester grounds the
self-
diagnosis/data transmission selector terminal.
(3) When not using the multi-use tester, proceed as follows:
@) Insert a paper clip into the l-pin blue connector as
shown in the illustration. FUEL SYSTEM
- Service Adjustment Procedurks13-31
i
@ Connect a primary-voltage-detecting tachometer to the
paper clip.
NOTEThe
tacho/neter should read l/3 of the actual engine
speed. This means that the actual engine speed is thetachometer reading multiplied by 3.
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13-32FUEL SYSTEM - Service Adjustment Procedures
@ Using a jumper wire, ground the self-diagnosis/data
transmission selector terminal (terminal
@) of theI
diagnosis connector (white).
dSelf-diagnosis/
ydata transmission
(4) Remove the waterproof female connector from the ignition
timing adjusting connector (brawn).(5) Using a jumper wire, ground the ignition timing adjusting
terminal.(6) Start the engine and run at idle.
(7) Check the basic idle speed.
When using the multi-use tester, select item No. 38 and
read the idle speed.
Basic idle
speeci: 700 + 50 rpm
NOTE(I) The engine speed may be low by 20 to 100 rpm while
the vehicle is new [distance driven approx. 500 km (300miles) or less], but no adjustment is necessary.
(2) If the engine stalls or speed is low despite a sufficient
distance driven [approx. 500 km (300 miles) or more], it
is probably due to deposits on the throttle valve. In thiscase, clean the throttle valve. (Refer to
P.13-33.)(8) If the basic idle speed is out of specification, adjust by
turning the speed adjusting screw (SAS).
NOTE
If the idle speed is higher than the standard value even with
SAS fully tightened, check to see if there is evidence of theidle switch (fixed SAS) being moved. If the idle switch
seems to have been moved, adjust it. If it does not seem tohave been moved, there may be a leak caused by
deteriorated fast idle air valve (FIAV). In such a case, replacethe throttle body.
(9) Turn the ignition switch OFF.
(lO)When the multi-use tester has not been used, remove thejumper wire from the self-diagnosis/data transmission
selector terminal.
(11)Remove the jumper wire from. the ignition timing adjustingterminal and replace the connector back again.
(12)Start the engine again and run at idle for
10 minutes to
make sure that the engine runs at proper idle speed.
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13-36FUEL SYSTEM - 0
n-vehicle Inspection of MPI Components
ON-VEHICLE INSPECTION OF MPI COMPONENTS
COMPONENTS LOCATION
EGR control solenoid valve
temperature sensor
Engine control unit
Engine coolant temperature sensor
Engine warning light
Fuel pressure control valve
Ignition coil (power transistor)
Ignition timing adjusting terminal
SSelf-diagnosis output terminal and self-diagnosis/Rdata transmission selector terminal
BTDC sensor and crank angle sensorD
PThrottle position sensor (with built-in idle switch)C
vVariable induction control servo (DC motor)J(with built-in induction control valve position
sensor)
MVehicle speed sensor (reed switch)F
QWaste gate solenoid valve U
NOTEThe “Name” column is in alphabetical order.TSB Revision

13-38FUEL SYSTEM - Onaehicle Inspection of MPI Components
I/ariableinduction control se:DC motor) (with built-in induction:ontrol valve position sensor)7FUO8
Engine warning
1 Self-diagn,osls output terminal
and self-dlagnosisi data
transmission selector terminal T37
h\s e >\\ 7FUO999Engiie
control
unit
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13466CRUISE CONTROL SYSTEM - Troubleshooting
I I4Inspection of vehicle speed sensor circuitI

IGNITIONSWITCH(IG1)
5”
El
CRUISE
CONTROL
3UNIT
cl!AI
g6pl!Ezq@zla
;i
d
“m ;ygmq%q
?
VEHICLE
SPEED
SENSOR
xX35-AR-RI304P
19Y
*
$
&
~E$iJ
0z
L
COMBINATION
METER
KX35-AK-Rl3Yla
DESCRIPTION OF OPERATION
The vehicle speed sensor, mounted in the transmission, delivers pulse signals proportional to the rotational
speed of the transmission output gear (vehicle speed) to the control unit. (Four pulse signals generated per
rotation of the output gear) Since the vehicle speed sensor is of the electronic type, the power is supplied
through the ignition switch (IG,).
The vehicle speed sensor is a reed switch type and is mounted in the speedometer. It sends pulse signals
proportional to the rotational speed of the transmission output gear (vehicle speed) to the control unit. (Four
pulse signals generated per rotation of the output gear)
TROUBLESHOOTING HINTSDiagnosis No. 12 (Automatically canceled)
ECU terminal voltage
1TerminalNo.I19
i
Signal nameCondition
Terminalvoltage
Vehicle speed sensor
Slowly drive forward with SELECT lever0 to
0.6Vat “D” or "1 st Speed”2J &l;;:neg
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LjlI~~
\
J1
l/j,

15-18INTAKE AND EXHAUST - Turbocharger (Front)
TURBOCHARGER (FRONT)
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operationl Removal and Installation of Radiator(Refer to GROUP 14 - Radiator.)l Removal and Installation of Transmission
l Rerr
IPipeioval and Installation of Front Exhaust(Refer to P.15-31.)
lJl QG!?
IMlSLA-AI
40 - 47 ft.lbs.
1\29 - 11 ft.lbs.Removal steps
** 1. Air hose C*+2. Air intake hose B*+ 3. Air hose D4. Air hose Al *5. Air hose B.6. Air pipe B
l +7. Air hose E8. Air pipe C
9. Drive belt(Refer to GROUP 11 - Service
Adjustment Procedures.)
10. Alternator assembly(Referto GROUP 16-Alternator.)
11. Engine oil level gauge guide
12. Heat protector B-13Nm
‘9 ft.lbs.
-‘25
05FOO43
13. Water pipe A
14. Water pipe B
15. Connection of oxygen sensor
16. Turbocharger
& fitting assembly
17. Gasket
18. Ring
l * ** 19. Oxygen sensor
20. Turbocharger stay
21. Exhaust fitting
22. Gasket
23. Oil return pipe
l * 24. Turbocharger assemblyl *25. Air conditioner compressor
26. Tension pulley bracket
27. Air conditioner compressor bracket
28. Oil pipe
I
LJ
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15-30 INTAKE AND EXHAUST -Exhaust Pipe, Main Muffler and Catalytic Converter
EXHAUST PIPE, MAIN MUFFLER AND CATALYTIC CONVERTER
MlLRA-A
REMOVAL AND INSTALLATION
1. Main muffler and center exhaust50 Nm36
Fbs.
I\
yil / \2: h2yR ‘i”
3. Rubber hangers, ,4. Rubber nanger5. Main muffler6.Mouldings7.Hanger brackets8. Catalytic converter and center
exhaust pipe installation bolts
9.Hanger bracket10.Protector11.Rubber hangers12. Center exhaust pipe13.Gasket
---------179fl
/-r
9 ftlbs./----------------m _
I
!
14. Rubber hangers
15. Hanger bracket
16. Hanger brackets
17. Rear floor heat protector13 Nm
13 Nm
9 ftlbs.9 ft,lbs.5Nm
4 ft.lbs.
35hlm
25 ft.lbs.18. Catalytic converter and front
exhaust pipe installation bolts
19. Catalytic converter
20. Gasket
21. Oxygen sensor connection
22. Self-locking nuts9
ft.lbs.\/23.Rubberhanger24. Front exhaust pipe25.Gasket26.Hangerbracket27. Front floor heat protector
05FOO39
SERVICE POINTS OF REMOVAL
3.4. REMOVAL OF RUBBER HANGER / 5. MAIN MUFFLERSupport with a transmission jack, etc.
INSPECTIONMlSRCAM
l Check the mufflers and pipes for corrosion or damage.
l Check the rubber hangers for deterioration or damage.
l Check for gas leakage from mufflers and pipes.wision
1
L.J