MITSUBISHI 380 2005 Workshop Manual

NOTES

17-1
GROUP 17
ENGINE AND
EMISSION
CONTROL
CONTENTS
ENGINE CONTROL. . . . . . . . . .
17-3
GENERAL DESCRIPTION . . . . . .
17-3
ENGINE CONTROL SYSTEM
DIAGNOSIS . . . . . . . . . . . . . . . . . .
17-3
INTRODUCTION . . . . . . . . . . . . . . . . . . 17-3
TROUBLESHOOTING STRATEGY . . . 17-3
SYMPTOM CHART . . . . . . . . . . . . . . . . 17-4
SYMPTOM PROCEDURES . . . . . . . . . 17-4
SPECIAL TOOL . . . . . . . . . . . . . . .17-8
ACCELERATOR PEDAL . . . . . . . .17-9
REMOVAL AND INSTALLATION . . . . . 17-9
AUTO-CRUISE CONTROL . . . .17-10
GENERAL DESCRIPTION . . . . . .
17-10
AUTO-CRUISE CONTROL SYSTEM
DIAGNOSIS . . . . . . . . . . . . . . . . . .
17-10
INTRODUCTION TO AUTO-CRUISE
CONTROL SYSTEM DIAGNOSIS . . . . . 17-10
DIAGNOSTIC TROUBLESHOOTING
STRATEGY . . . . . . . . . . . . . . . . . . . . . . 17-11
DIAGNOSTIC FUNCTION . . . . . . . . . . . 17-11
DIAGNOSTIC TROUBLE CODE CHART17-14
DIAGNOSTIC TROUBLE CODE
PROCEDURES . . . . . . . . . . . . . . . . . . . 17-15
SYMPTOM CHART . . . . . . . . . . . . . . . . 17-53
SYMPTOM PROCEDURES . . . . . . . . . . 17-54
DATA LIST REFERENCE TABLE . . . . . 17-65
ENGINE ECU TERMINAL VOLTAGE
REFERENCE CHART FOR AUTO-CRUISE
CONTROL SYSTEM OPERATION . . . . 17-67
SPECIAL TOOLS . . . . . . . . . . . . . .17-69
ON-VEHICLE SERVICE . . . . . . . . .17-71
AUTO-CRUISE CONTROL SWITCH
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . 17-71
AUTO-CRUISE CONTROL SYSTEM
COMPONENT CHECK. . . . . . . . . . . . . . 17-73
AUTO-CRUISE CONTROL. . . . . . .17-75
REMOVAL AND INSTALLATION . . . . . . 17-75
Continued on next page

ENGINE AND EMISSION CONTROL17-2
EMISSION CONTROL . . . . . . . .17-76
GENERAL DESCRIPTION . . . . . .
17-76
DIAGNOSIS . . . . . . . . . . . . . . . . . .17-76
SPECIAL TOOLS. . . . . . . . . . . . . .17-76
VACUUM HOSES . . . . . . . . . . . . .17-77
VACUUM HOSE ROUTING. . . . . . . . . . 17-77
VACUUM CIRCUIT DIAGRAM . . . . . . . 17-78
VACUUM HOSE INSTALLATION . . . . . 17-78
VACUUM HOSE CHECK. . . . . . . . . . . . 17-79
POSITIVE CRANKCASE VENTILATION
SYSTEM . . . . . . . . . . . . . . . . . . . . .
17-79
GENERAL DESCRIPTION (POSITIVE
CRANKCASE VENTILATION SYSTEM)17-79
COMPONENT LOCATION . . . . . . . . . . 17-80
POSITIVE CRANKCASE VENTILATION
SYSTEM CHECK. . . . . . . . . . . . . . . . . . 17-80
POSITIVE CRANKCASE VENTILATION
VALVE CHECK . . . . . . . . . . . . . . . . . . . 17-80
EVAPORATIVE EMISSION CONTROL SYSTEM . . . . . . . . . . . . . . . . . . . . .
17-81
GENERAL DESCRIPTION (EVAPORATIVE
EMISSION SYSTEM) . . . . . . . . . . . . . . . 17-81
COMPONENT LOCATION . . . . . . . . . . . 17-82
PURGE CONTROL SYSTEM CHECK
(PURGE FLOW CHECK) . . . . . . . . . . . . 17-82
EVAPORATIVE EMISSION PURGE
SOLENOID CHECK . . . . . . . . . . . . . . . . 17-83
MASS AIRFLOW SENSOR CHECK . . . 17-84
ENGINE COOLANT TEMPERATURE
SENSOR CHECK . . . . . . . . . . . . . . . . . . 17-84
INTAKE AIR TEMPERATURE SENSOR
CHECK. . . . . . . . . . . . . . . . . . . . . .17-84
EVAPORATIVE EMISSION CANISTER
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
17-81
REMOVAL AND INSTALLATION . . . . . . 17-81
INSPECTION . . . . . . . . . . . . . . . . . . . . . 17-81
CATALYTIC CONVERTER . . . . . .17-84
GENERAL DESCRIPTION (CATALYTIC
CONVERTER) . . . . . . . . . . . . . . . . . . . . 17-84
SPECIFICATIONS . . . . . . . . . . 17-85
FASTENER TIGHTENING
SPECIFICATIONS . . . . . . . . . . . . . . . . . 17-85

ENGINE CONTROL
ENGINE AND EMISSION CONTROL17-3
ENGINE CONTROL
GENERAL DESCRIPTIONM1171000100437
For the accelerator system, an electronic throttle
actuator control system is utilised, eliminating the
accelerator cable.CONSTRUCTION DIAGRAM
ENGINE CONTROL SYSTEM DIAGNOSIS
INTRODUCTIONM1171002000254
If there is a malfunction in the engine control system,
the accelerator pedal or throttle body may be faulty.
TROUBLESHOOTING STRATEGYM1171002100284
Use these steps to plan your diagnostic strategy.
If you follow them carefully, you will be sure that you
have exhausted most of the possible ways to find an
engine control system fault.
1. Gather information from the customer.2. Verify that the condition described by the
customer exists.
3. Find the malfunction by following the Symptom
Chart.
4. Verify that the malfunction is eliminated.

ENGINE CONTROL
ENGINE AND EMISSION CONTROL17-4
SYMPTOM CHARTM1171002200292
SYMPTOM PROCEDURES
INSPECTION PROCEDURE 1: Throttle Valve Will Not Fully Open or Close
.
COMMENT
The throttle body or accelerator pedal position (APP)
sensor is suspected.
.
TROUBLESHOOTING HINTS (THE MOST
LIKELY CAUSES FOR THIS CASE:)
Malfunction of the throttle body.
Malfunction of the accelerator pedal position
(APP) sensor.
Malfunction of the Engine ECU.
Circuit drawings
Refer to circuit diagrams GROUP-90
Refer to configuration diagrams GROUP-80
Refer to component locations GROUP-70 SYMPTOM INSPECTION PROCEDURE REFERENCE PAGE
Throttle Valve Will Not Fully Open or Close 1
P.17-4
Accelerator Pedal Operation Not Smooth (Over
Acceleration)2
P.17-6

ENGINE CONTROL
ENGINE AND EMISSION CONTROL17-5
DIAGNOSIS
Required Special Tools:
MB991958: Diagnostic Tool (MUT-III Sub Assembly)
MB991824: Vehicle Communication Interface (V.C.I.)
MB991827: MUT-III USB Cable
MB991910: MUT-III Main Harness A
STEP 1. Using Diagnostic Tool MB991958, read the
diagnostic trouble code (DTC).
To prevent damage to Diagnostic Tool MB991958, always
turn the ignition switch to the "LOCK" (OFF) position
before connecting or disconnecting Diagnostic Tool
MB991958.
(1) Ensure that the ignition switch is at the "LOCK" (OFF)
position.
(2) Start up the personal computer.
(3) Connect special tool MB991827 to special tool MB991824
and the personal computer.
(4) Connect special tool MB991910 to special tool MB991824.
(5) Connect special tool MB991910 to the data link connector.
(6) Turn the power switch of special tool MB991824 to the "ON"
position.
NOTE: When special tool MB991824 is energized, special
tool MB991824 indicator lamp will be illuminated in a green
color.
(7) Start the MUT-III system on the personal computer.
(8) Turn the ignition switch to the "ON" position.
(9) Check for MPI system diagnostic trouble code. (Refer to
GROUP 13A, MPI Diagnosis
Diagnostic Function How
to Read and Erase Diagnostic Trouble Code P.13A-6) .
(10)Turn the ignition switch to the "LOCK" (OFF) position, and
then remove Diagnostic Tool MB991958 in the reverse
order of installation.
Q: Is any DTC set?
YES : Repair MPI system.(Refer to GROUP 13A, MPI
Diagnosis
Diagnostic Trouble Code Chart 13A-17) .
Then go to Step 2.
NO : Go to Step 2.
STEP 2. Retest the system.
Q: Does the throttle valve fully open and close?
YES : The procedure is complete.
NO : Return to Step 1.

ENGINE CONTROL
ENGINE AND EMISSION CONTROL17-6
INSPECTION PROCEDURE 2: Accelerator Pedal Operation Not Smooth (Over Acceleration)
.
COMMENT
The accelerator pedal, its installation condition or the
accelerator pedal position (APP) sensor is sus-
pected.
.
TROUBLESHOOTING HINTS (THE MOST
LIKELY CAUSES FOR THIS CASE:)
Malfunction of the accelerator pedal.
Incorrectly installed accelerator pedal.
Malfunction of the accelerator pedal position
(APP) sensor.
Circuit drawings
Refer to circuit diagrams GROUP-90
Refer to configuration diagrams GROUP-80
Refer to component locations GROUP-70
DIAGNOSIS
Required Special Tools:
MB991958: Diagnostic Tool (MUT-III Sub Assembly)
MB991824: V.C.I.
MB991827: MUT-III USB Cable
MB991910: MUT-III Main Harness A
STEP 1. Check if the accelerator pedal is installed
correctly.
Q: Is the accelerator pedal installed correctly?
YES : Go to Step 2.
NO : Replace and reinstall the accelerator pedal. (Refer to
P.17-9). Go to Step 3.

ENGINE CONTROL
ENGINE AND EMISSION CONTROL17-7
STEP 2. Using Diagnostic Tool MB991958, read the
diagnostic trouble code (DTC).
To prevent damage to Diagnostic Tool MB991958, always
turn the ignition switch to the "LOCK" (OFF) position
before connecting or disconnecting Diagnostic Tool
MB991958.
(1) Ensure that the ignition switch is at the "LOCK" (OFF)
position.
(2) Start up the personal computer.
(3) Connect special tool MB991827 to special tool MB991824
and the personal computer.
(4) Connect special tool MB991910 to special tool MB991824.
(5) Connect special tool MB991910 to the data link connector.
(6) Turn the power switch of special tool MB991824 to the "ON"
position.
NOTE: When special tool MB991824 is energized, special
tool MB991824 indicator lamp will be illuminated in a green
color.
(7) Start the MUT-III system on the personal computer.
(8) Turn the ignition switch to the "ON" position.
(9) Check for MPI system diagnostic trouble code.(Refer to
GROUP 13A, MPI Diagnosis
Diagnostic Function How
to Read and Erase Diagnostic Trouble Code 13A-6) .
(10)Turn the ignition switch to the "LOCK" (OFF) position, and
then remove Diagnostic Tool MB991958 in the reverse
order of installation.
Q: Is any DTC set?
YES : Repair MPI system.(Refer to GROUP 13A, MPI
Diagnosis
Diagnostic Trouble Code Chart 13A-17) .
Then go to Step 3.
NO : Go to Step 3.
STEP 3. Retest the system.
Q: Does the accelerator pedal work normally?
YES : The procedure is complete.
NO : Return to Step 1.

ENGINE CONTROL
ENGINE AND EMISSION CONTROL17-8
SPECIAL TOOLM1171000600045
TOOL TOOL NUMBER AND
NAMESUPERSESSION APPLICATION
MB991958
A: MB991824
B: MB991827
C: MB991910
D: MB991911
E: MB991914
F: MB991825
G: MB991826
MUT-III sub assembly
A: Vehicle
communication
interface (V.C.I.)
B: MUT-III USB cable
C: MUT-III main harness
A (Vehicles with CAN
communication
system)
D: MUT-III main harness
B (Vehicles without
CAN communication
system)
E: MUT-III main harness
C (for Daimler Chrysler
models only)
F: MUT-III measurement
adapter
G: MUT-III trigger
harnessMB991824-KIT
NOTE: G:
MB991826 MUT-III
trigger harness is
not necessary
when pushing
V.C.I. ENTER key.Checking diagnostic trouble
codes
For vehicles with CAN
communication, use MUT-III
main harness A to send
simulated vehicle speed. If
you connect MUT-III main
harness B instead, the CAN
communication does not
function correctly.

ENGINE CONTROL
ENGINE AND EMISSION CONTROL17-9
ACCELERATOR PEDAL
REMOVAL AND INSTALLATIONM1171003000116
REMOVAL STEPS
1. ACCELERATOR PEDAL POSITION
(APP) SENSOR CONNECTOR2. ACCELERATOR PEDAL ASSEMBLY
3. ACCELERATOR STOPPERREMOVAL STEPS (Continued)