Mpi MITSUBISHI ECLIPSE 1991 User Guide
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 1991, Model line: ECLIPSE, Model: MITSUBISHI ECLIPSE 1991Pages: 1216, PDF Size: 67.42 MB
Page 455 of 1216
14-IFUEL SYSTEM
CONTENTS
AUTO-CRUISECONTROLSYSTEM...........................................109AUTO-CRUISECONTROL.......................................................140SERVICEADJUSTMENTPROCEDURES..............................135Accelerator Cable, Throttle Cable and Auto-cruise
ControlCableInspectionandAdjustment........................136Auto-cruise
ControlSystemInspection.............................135lndrvrdualPartsInspection..................................................137SPECIFICATIONS.....................................................................109GeneralSpecifications.......................................................109ServiceSpecifications
.........................................................109Torque Specrfications..........................................................109TROUBLESHOOTING...............................................................110Auto-CruiseControlCircurt................................................128Auto-cruise
ControlComponentsLocation........................126Auto-cruise Control Related Harnesses
.............................125Check Chart
........................................................................114Input Check.........................................................................123Self-diagnosis
Check..........................................................121Troubleshootrng
Quick-referenceChart..............................110ENGINECONTROL.......................................................................105ENGINECONTROL..................................................................107--SERVICEADJUSTMENTPROCEDURES..............................106Accelerator Cable Inspection and Adjustment..................106Accelerator Switch Inspectron and Adjustment................106SPECIFICATIONS.....................................................................105Lubricants.............................................................................105Sealant.................................................................................105ServiceSpecifications
..........................................................105TorqueSpecifications..........................................................105TROUBLESHOOTING...............................................................105FUELSYSTEM..............................................................................2FUELFILTER............................................................................104FUELLINEANDVAPORLINE..............................................102FUEL PUMP, FUEL GAUGE UNIT ANDOVERFILL LIMITER(TWO-WAY VALVE)
Switch........................................................64Air Conditioner Power Relay
..............................................67Components
Location......................................................56
ControlRelay
.................................................................66EGRControlSolenoidValve...............................................67EGRTemperatureSensor..................................................64Engine Coolant Temperature Sensor
.................................62IdlePosrtionSwitch
...........................................................63IdleSpeedControlServo
.............................
....................65InhibitorSwitch....................................................................65hjeCtOrS................................................................................65IntakeAirTemperatureSensor..........................................6’2MalfunctionlndtcatorLight
..........................................58MotorPosition
Sensor................................................63OxygenSensor
.................................................................64Power Steering 011 Pressure Swatch...........................65PowerTransistor
................................................................67PurgeControlSolenoidValve.........................................67
Self-Diagnosis.......................................................................
ThrottlePositronSensor.....................................................
Vehicle Speed Sensor.........................................................MPI
SYSTEMINSPECTION<2.0L DOHCEngine>...........Air Conditioner Power Relay..............................................
Arr Conditioner Swatch........................................................
Components Location
.........................................................
Control
Relay.......................................................................
EGR Control Solenoid Valve...............................................
EGR Temperature Sensor
...................................................
Engine Coolant Temperature Sensor
.................................Fuel Pressure Control Valve...............................................
Idle Position Switch
............................................................
Idle
SpeedControlServo...................................................Injectors
................................................................................
Intake Air Temperature Sensor..........................................
Malfunction Indicator Light.................................................
Oxygen Sensor
....................................................................
Power
Steering
OilPressureSwitch.................................Power Transistor
.................................................................
Purge Control Solenoid Valve.............................................
Self-Diaanosis.......................................................................
58
63
2382
79
688182
79
7682
77
79
79
76
727879
82
8273ThrottletiPosition Sensor
.....................................................77Vehicle Speed Sensor
.........................................................79SERVICE ADJUSTMENT PROCEDURES<1.8L Engine>........................................................................41Curb Idle Speed Inspection
................................................41EGR Valve Control Vacuum Check....................................47Fuel Pressure Test
..............................................................44Fuel Pump Operation Check
..............................................44Idle Speed Control and Throttle Position
Sensor Adjustment
..............................................................
41Purge Port Vacuum Check
.................................................47Release of Residual Pressure from
High Pressure Fuel Hose
...................................................
44Throttle
Body(Throttle Valve Area)Cleaning....................43SERVICE ADJUSTMENT PROCEDURES<2.0LDOHCEngine>............................................................48Basic Idle Speed Adjustment
.............................................
48
Curb Idle Speed Inspection
................................................48EGR Valve Control Vacuum Check....................................55Fuel Pressure Test
..............................................................52Fuel Pump Operation Check
..............................................51Idle Position Switch Adjustment........................................52Purge Port Vacuum Check
.................................................55Release of Residual Pressure from
High Pressure Fuel Hose
...................................................51Throttle Body (Throttle Valve Area) Cleaning....................51ThrottlePositionSensorAdjustment.................................50SPECIALTOOLS......................................................................6SPECIFICATIONS.....................................................................2GeneralSpecifications.........................................................2Sealant and Adhesive
.........................................................5Service Specifications
..........................................................4Torque Specifications
..........................................................5THROlTLEBODY<1.8LEngine>........................................85THROlTLE BODY <2.0L DOHC Engine>............................89TROUBLESHOOTING...............................................................6
Page 460 of 1216
14-6FUEL SYSTEM - Special Tools/Troubleshooting
SPECIAL TOOLSNWA-B
Number
M D998742
Name
Hose adapter
Usel Measurement
of fuel pressure (to be usedtogether
with MD9987091
MD998709Adapter hosel Measurement of fuel pressure (to be usedtogether
with MD9987421
TROUBLESHOOTING
When checking and correcting engine troubles, it is
important to start with inspection of the basic
systems.
In case you have such troubles as (1) engine start
failure, (2) rough idling or (3) poor acceleration,
therefore, you should first check the following basic
systems:
(1) Power supply
0 Batteryl
Fusible linkl
Fuse
(2) Body ground
(3) Fuel supplyl
Fuel linel
Fuel filter
l
Fuel pump
N14EBBH
(4) Ignition systeml
Spark plugsl
High tension cablel Distributor
<1.8L Engine>
l
Crank angle sensor <2.0L DOHC Engine>
0 Ignition coil
(5) Emission control systeml
Crankcase ventilation systeml
Exhaust gas recirculation systeml
Vacuum leak
(6) Others
0 Ignition timing
l
Idle speed
Troubles with the MPI system are often caused by
poor contact of harness connector. It is, therefore,
important to check harness connector contact.
Page 461 of 1216
FUEL SYSTEM - Troubleshooting14-7
Symptom
Engine will not startor start too hard(Cranks OK)
Rough idle or engine
stumbles
Trouble in the MPI systemCheck for output of self-diagnosis
code.Read the code with a voltmeter.Malfunction
of the fuel pump drive control systemCheck the fuel pump drive controlsystem
and the fuel pump.Malfunction
of the ignition timing control systemMalfunction
of the power transistor
Check the ignition timing.
Check the power transistor as a single
unit.
Power is not supplied to the engine control unit.Check the power supply circuit.Malfunction
of the control relayMalfunction
of the injector
Replace.
Check the injector drive circuit.
Check the injector as a single unit.
The fuel pressure is not proper.Check the fuel pressure.
I
Vacuum hose disconnected or damagedRepair or replace.IMalfunction of
the engine control unit) Replace.
Wire breakage or short circuit occurs in theRepair or replace.
harness, or the connector is improperly connected.
Trouble in the MPI systemCheck for output of self-diagnosis
code.Read the code with a voltmeter.Malfunction
of the sensor
l Intake air temperature sensor
Check the sensor-related circuit.
Check the sensor as a single unit
Probable causeRemedy
l Engine coolant temperature sensorl Barometric pressure sensor
l Ignition switchl Idle position switchl Throttle position sensorl No. 1 cylinder TDC sensor, crank angle sensor
l TDC sensor, crank angle sensor<2.0L DOHC Engine>
l Power steering oil pressure switch
l Air conditioner switch
l Inhibitor switch l Motor position sensor <1.8L Engine>l Air flow sensor0 Oxygen sensorMalfunction of the engine control system
l
Stepper motor <2.0L DOHC Engine>l Injector0 Power transistor
Check the actuator-related circuit.Check the actuator as a single unit.
Page 462 of 1216
14-8FUEL SYSTEM - Troubleshootingiymptom
Probable causeMalfunction
of the vehicle speed reed switch
Remedy
Check the vehicle speed reed switch.
The fuel pressure is not proper.Check the fuel pressure.
Vacuum hose disconnected or damaged.Repair or replace.Malfunction
of the engine control unit.Replace.
Wire breakage or short circuit occurs in theRepair or replace.
harness, or the connector is improperly connected.
.ngine hesrtates oroor accelerationTrouble in the MPI systemCheck for output of self-diagnosiscode.Read the code with a voltmeter.
Malfunction of the sensorl Intake air temperature sensor
l Engine coolant temperature sensor
l Barometric pressure sensorl Ignition switch
l Idle position switchl Throttle position sensor
Check the sensor-related circuit.Check the sensor as a single unit.l
No. 1 cylinder TDC sensor, crank angle sensor
l TDC sensor, crank angle sensor<2.0L DOHC Engine>
l Power steering oil pressure switchl Air conditioner switchl Inhibitor switch l Motor position sensor
l Air flow sensor
l Oxygen sensorMalfunction
of the engine control system
l
Stepper motor <2.0L DOHC Engine>
0 Injector0 Power transistor
Check the actuator-related circuit.
Check the actuator as a single unit.Malfunction
of the air conditioner power relayCheck the system, and the compo-
control systemnents if the system is found defective.
The fuel pressure is not proper.Check the fuel pressure.
Vacuum hose disconnected or damaged.Repair or replace.Malfunction
of the engine control unit.Replace.
Wrre breakage or short circuit occurs in theRepair or replace.
harness, or the connector is improperly connected.
Page 463 of 1216
FUEL SYSTEM - Troubleshooting14-S
Symptom
Poor fuel mileage,
Probable cause
Trouble In the MPI system
Remedy
Check for output of self-diagnosis
code.Read the code with a voltmeter.Malfunction
of the sensorl Intake air temperature sensorl Engine coolant temperature sensorl Barometric pressure sensorl Ignition switchl Idle position switch
l Throttle position sensorl No. 1 cylinder TDC sensor, crank angle sensor
Check the sensor-related circuit.Check the sensor as a single unit.
l TDC sensor, crank angle sensor<2.0L DOHC Engine>
l Power steering oil pressure switch
l Air conditioner switch
l lnhrbrtor switch l Motor
position sensor
l Air flow sensor
0 Oxygen sensor
Malfunction of the engine control system
l Stepper motor <2.0L DOHC Engine>
0 Injector0 Power transistor
Check the actuator-related circurt.Check the actuator as a single unit.
The fuel pressure is not proper.Check the fuel pressure.
Page 466 of 1216
FUEL SYSTEM - Troubleshootinn
MPI CIRCUIT1.8L
Engine
VSIBLE3ST1REI--
IGNITIONSWITCHtIGl)
c-59
12s
m458
j;WKPUMP
:ONNECTOR
IGNITIONCOIL
ISTOR
CRANK ANGLAND TOP DE!iDCENTER SENSOR
\/---DISTRIBUTOR5ASSEMBLY
'pcuc
n
,L)‘E
;
6
b
E-
5
5
08 C-64/1
tci3j4
I21
------
-.Vr
MPICONTROLRELAY
r
I
h
Lkn
39‘---,
i
lsil12
iz;.
c-65a-66
135-AC-U0514-NC
Page 468 of 1216
FUEL SYSTEM - Troubleshootina
MPICONTROLRELAY
k%sEiow
A-36
INMKR AIRAIRnormmcR RRRew
\/\/\/ \/ \/"3"5"4 "6 “13
sc3m -sd
.02 C-64
MPICONTROLUNIT
MOTORW3P;;ONIDLESWITCHBE"&@-j@"T f#nibi
B-03SENSORB-30B-02
=y-Qgg&q/Y[81
j-1
H
EGR;;i;;;ATURE
(VEHICLES FORCALIFORNIA)
B-06 m
KX35-AC-U0614A-NC
Page 469 of 1216
FUEL SYSTEM - Troubleshooting14-15
MPICONTROLRELAY
F EGR CONTROLSOLENOIDi VALVEd
'W CLES
”
1 CALIFORNIA)
I :‘, lo-16
xEDI
2
r3
.&
-L
,
8,
P
1
-.--I3
I1.--3
I--
12
al-62
A-47
SELFDIAGNOSISu
,.
1
B-26
@12
OXYGEN= SENSOR
cz1
B-04
Em
IDLE SPEED
CONTROL
ACTUATOR POWER
i;EERING
F'tF=;;RE
B-17 D
Page 471 of 1216
FUEL SYSTEM - Troubleshooting
INHIBITORSWITCHIGNITIONSWITCHtIGl)MALI:-
JSIBLE
FF- 0
I
;;;bKPUMP
:ONNECTOR
MPICONTROL
RELAY
J
1
3J
3
6
t?N
09----
ca
c:
C-64
c1r
6 C-6508,__-__--____--____-_-------------
KXIS-AC-UOSlSA-NC
Page 473 of 1216
FUEL SYSTEM - Troubleshooting14-19
A-36
MPICONTROLRELAv
MPICONTROL
UNIT
C-6
.02 C-64
1v V---____-_---
-----46~106m 10117
1323
Lilh ik f3k3cucu,. + .5,c-
f
!T! ,I I, I I I I
?Ku3 AiI5sE5 *
,,3,,5,,6,,2,,4
EGA;;;;;;ATURE
(VEHICLES FOR
CALIFORNIA)
B-06 a
KX35-AC-U05158-NC