electric MITSUBISHI ECLIPSE 1991 Owner's Manual

FUEL SYSTEM -Fuel Pump, Fuel Gauge Unit and Overfill Limiter (Two-Way Valve) p&&g
FUEL PUMP, FUEL GAUGE UNIT AND OVERFILL LIMITER (TWO-WAY
J-.VALVE) REMOVAL AND INSTALLATION
NWJA-Pre-removal Operation
eDraining of the Fuel
Post-installation Operation
l supplying of the Fuel1.4-2.2
ft.lbs.
/ 1.4-2.2ft.lbs.
21-31 Nm
80-100 Nm+
6.5- 10ftlbs.
13AO333
Qel pump removal steps
l *1. Connection for fuel pump connector
C+ ~~ 2. High pressure fuel hoseC+ l +3. Self lockingnut
4. Lateral Pod attaching bolt
a*5. Lateral rod and body connectionl I 6. Boltl + 7. O-ringl 8. Electric fuel pump
Fuel gauge unit removal steps
W e+ 3. Self locking nut
4. Lateral rod attaching bolt
c*5. Lateral rod and body connection9. Connection for fuel gauge unit connector
I)+ 10. Fuel gauge unitOverfill limiter removal steps
11. Connection for vapor hosel 12. Overfill limiter (Two-way valve)
FF:everse the removal procedures to reinstall.(2) +e : Refer to “Service Points of Removal”.(3) l * : Refer to “Service Points of Installation”.(4) m : Non-reusable parts(5) For places indicated by the * symbol, first tightenloosely, and then, with the vehicle unladen, tighten
completely.

14-100 FUEL SYSTEM- Fuel Pump, Fuel Gauge Unit and Overfill Limiter (Two-Way Valve) 4WD>SERVICE POINTS OF REMOVAL
NI4tmM2. DISCONNECTION OF HIGH PRESSURE FUEL HOSE
Refer to
P.14-94.3. LOOSENING OF SELF-LOCKING NUT
Loosen the self-locking nuts to the end of the stud bolt.
5. DISCONNECTION OF LATERAL ROD AND BODY
Disconnect the lateral rod right side body coupling; then
lower the lateral rod and use wire or similar material to
suspend from the axle beam.
INSPECTION
OVERFILL LIMITER (TWO-WAY VALVE)Refer to
P.14-94.
N14UcM
SERVICE POINTS OF INSTALLATIONN14UDAA12. INSTALLATION OF OVERFILL LIMITER (TWO-WAY
VALVE)
Refer to
P.14-95.
10. INSTALLATION OF FUEL GAUGE UNITRefer to
P.14-94.
8.INSTALLATION OF ELECTRIC FUEL PUMP/ 7. O-RING /6. BOLT
Refer to
P.14-94.
3.TIGHTENING OF SELF-LOCK NUTRefer to
P.14-95.
2.CONNECTION OF HIGH PRESSURE FUEL HOSERefer to
P.14-96.
1.CONNECTION OF FUEL PUMP CONNECTOR
After connecting the fuel pump connector, check the fuelpressure. (Refer to P.1444, 52.)

23-lBODY
CONTENTSN23Ak-
AERO PARTS..........................................74
CENTRAL DOOR LOCKING SYSTEM...........70
DOOR ASSEMBLY....................................63
DOOR GLASS AND REGULATOR................66
DOORHANDLEANDLATCH.....................69
DOOR MIRROR........................................72
DOOR MOULDING AND
DRIP LINE WEATHERSTRIP........................72
....DOOR RUNCHANNEL...............................71
DOOR TRIM AND WATERPROOF FILM........65
ELECTRIC REMOTE CONTROLLED
MIRROR SWITCH.....................................73
FENDER..................................................51
FLOOR CONSOLE....................................84
FRONT BUMPER......................................39
FRONT SEAT..........................................90
FUEL TANKFILLERDOOR.........................38
GARNISHES............................................47
HEADLINING...........................................89
HOOD....................................................34
INSTRUMENT PANEL................................79
LIFTGATE...............................................36
LIFTGATE WINDOWGLASS......................62
LOOSE PANEL.........................................53
MOULDING.............................................48
POWER WINDOW....................................67
QUARTERWINDOWGLASS......................61
REAR BUMPER........................................43
REAR SEAT............................................93
SEAT BELT.............................................94
SERVICE ADJUSTMENT PROCEDURES........31
Door Adjustment....................................32
Door Glass Adjustment............................32Door Inside Handle Play Check..................
32
Door Outside Handle Play Check................32
Floor PanInspection...............................
33Fuel Filler Door Adjustment.......................
31
Hood Adjustment...................................31
Liftgate Adjustment.................................31
Water Test...........................................33
SPECIAL TOOLS......................................5
SPECIFICATIONS.....................................2
General Specifications..............................
2
Lubricants.............................................5
Sealants and Adhesives...........................5
Service Specifications..............................3
Torque Specifications..............................3
SUNROOF...............................................77TRIMS
....................................................85
TROUBLESHOOTING................................6WINDOW
GLASS.....................................54
WINDSHIELD...........................................58

23-10BODY - Troubleshooting
(PABBENGER’B BIDE)v 1
E-51
‘S
E-05
I2
m3458
POWER WINDOW
MOTOR
E-04
OPERATIONl With the ignition switch in the “ON” position,
rs;,press either the “UP” or “DOWN” side of the
power window (main or sub) switch. Electric
-*
current will then flow through sub fusible link No.5 to the power window motor and will operate
the power window motor to open or close the
power window glass.
lPress the DOWN side of the power window mainswitch located on the driver’s seat side all the
way. Then the switch will lock and the power
window motor will continue to operate until the
window glass is fully open.
NOTEFor detailed information on the operation of the
one-touch down (open) mechanism, refer to the
Technical Information Manual.l To disable both the main and sub switches
except the one located at the driver’s seat, placethe power window lock switch in the “LOCK
(ON)” position. With the switch in this position,
the power window motor will no longer operate
even if the switches are operated.
lThe power window motor has a circuit breaker to
prevent damage to the motor due to overcurrent.
Reference: Characteristics of Circuit BreakerAt normal temperatures
[ZO-25OC (68-77”F)I,bind the motor. Supply current, then the circuit
h
breaker will cut off the current in the first 4 to 40\&’seconds. The circuit breaker, if left alone, will
reset in less than 60 seconds.
TROUBLESHOOTING HINTS1. None of the door glasses can be opened or
closed.0 Check sub fusible link No. 5.0 Check the power window relays.
l Check the power window main switches.
2.Some, but not all, of the door glasses cannot be
opened or closed.
(I) Do not operate even if both the power
window main and sub switches are pressed.0 Check power window main switch.
l Check the power window motor which
does not operate.
(2) Do not operate only when either the main or
sub switch is pressed, but do operate when
both are pressed.0 Check power window switch which does
not operate.3. The one-touch switch function only does not
work.A0 Replace the power window main switch.
w
(PASSENGER'S SIDE)

23-14BODY - Troubleshooting
ELECTRIC REMOTE CONTROLLED MIRROR
CIRCUIT DIAGRAM
REMOTE&;;NT;LLED
SWITCH
MS-AC-UlSW-NC
L\/\I7
F
cl,,C
F
#
E-59
IpJJ%J
\/
3‘9g
4t
5
IL
;,,5 E-57m.--
!3
E-63
[z
J/BE-03
II
(LEFT SIDE)(RIGHT SIDE)LJt
REMOTE CONTROL MIRROR
1
-
i'
E-57
N23EBBD
OPERATIONl When the remote controlled mirror switch is
operated while the ignition key is in “ACC” or“ON” position, current flows through fuse No.@ remote controlled mirror switch, remote
con-trolled mirror, remote controlled mirror switch,
and ground, causing the mirror to move.
TROUBLESHOOTING HINTSNeither right nor left mirror operates
1) Also cigarette lighter does not operate0 Check fuse.
2) Cigarette lighter operates
l Check remote controlled mirror switch.

23-16BODY - Troubleshooting
OPERATION
Key-reminder warning0 Battery voltage is always supplied, through sub
fusible link No.
@, to the key-reminder switch.0 When the driver’s seat door is opened while the
ignition key is still in the key cylinder, the door
switch is switched ON, electricity flows to sub
fusible link No.
0, the key-reminder switch, the
buzzer, the door switch, and ground, and the
buzzer sounds.
Seat belt warning0 Battery voltage is applied, through fuse No.
0,to the seat belt timer when the ignition key is at
the “ON” position.0 Electricity flows to sub fusible link No. @, the
key-reminder switch, the seat belt warning light,
the seat belt timer, and ground, and the seat beltwarning light illuminates for approx. 6 seconds.0
If the driver does not buckle the seat belt, the seatbelt switch is switched ON, electricity flows to
sub fusible link No. @, the key-reminder switch,the buzzer, the seat belt switch, the seat belt
warning timer, and ground, and the buzzer
sounds for approx. 6 seconds.0 When the driver buckles the seat belt, the seat
belt switch is switched OFF and the buzzer stops.
TROUBLESHOOTING HINTS
Key-reminder warningThe key-reminder warning doesn’t sound.
(1) The seat belt warning function is OK.
l Check the door switch.
(2) The seat belt warning also doesn’t function.0 Check the buzzer.
Seat belt warning1. The seat belt warning doesn’t function.
(1) The seat belt warning light illuminates.0 Check the seat belt switch.
(2) The seat belt warning light also does not
function (but the key-reminder warning
functions normally. 10 Check the seat belt timer.
(3) The seat belt warning light also does not
function (and the key-reminder warning also
does not function).0 Check the key-reminder switch.
2.The buzzer doesn’t stop even though the driver’s
seat belt has been buckled.0 Check the seat belt switch.
3.The seat belt warning light doesn’t illuminate (but
the buzzer sounds).l Check the light bulb.
’ I

BODY - Troubleshootinn2349Trouble symptom
Driver’s and/or
front passenger’s
system does not
function
CauseFuse blown or disconnected
Open harness wire or
disconnected connectorCheck methodRemedyCheck fuse
@IReplace or reconnectthe fuse
Check using check charts No. 1, 3 and 5
Defective switch
Defective motor
Defective relay
Defective control unit
Defective driving deviceCheck using check chart No. 5
Check using check chart No. 3
Check using check chart No. 3
-Replace the control unit
-Replace the driving
device assemblyWarning light
does notlluminate or
flashFuse blown or disconnected
Open harness wire or
disconnected connectorCheck fuse
@IReplace or reconnectthe fuse
Check using check charts No. 1, 2, 4 and 5
Defective switch
Warning light bulb blown
or in poor contactCheck using check charts No. 2, 4 and 5
Check using check chart No. 2
3uzzer does notsoundDefective control unit
Fuse blown or disconnected
Defective buzzer
-Check fuse @
Refer to Inspection
section
(P.23-97.)Replace the control unit
Replace or reconnectthe fuse
Replace the buzzerOpen harness wire or
disconnected connectorCheck using check chart No. 2
Defective control unit
-Replace the control unit
The slide anchorDefective driving device,Try to move the slideIf the slide anchor does
foes not move fromor problem in electricalanchor in both directionsnot move:
he “fasten” rangecircuitby hand
Replace the drivingnto “release”device assemblyange, or from the
‘release”range intoIf the slide anchor moves:
he “fasten” rangeCheck using check
charts No. 1, 2, 3
and 5
Glide anchor moves
00 slowly
Slide anchor stopsralfwayForeign matter in guide rail
Defective retractor
(remains in locked state)
-Clean or replace the
driving device assembly
Check retractor operation
Replace the retractorwhen both pulling out(for shoulder belt)and retracting belt
Defective driving deviceTry to move the slide
or problem in electricalanchor in both directions
circuit
by handIf the slide anchor does
not move:
Replace the driving
device assemblyIf the slide anchor moves:
Check using check
charts No. 1, 3 and 5

BODY - Door Trim and Waterproof Film2345
DOOR TRIM AND WATERPROOF FILM
REMOVAL AND INSTALLATIONI
Power window provided vehicle%l \PL
< Oriver’s seat side>
2i36~4
15AO514<
Passenaer’s
seat
side >
er window provkkd
Removal steps2. Door window regulator handle
3. Escutcheon
4. Door grip mounting screw
5. Pull handle box
l *6. Door trim
l +1. Clip
7. Power window switchWA05138. Electrical remote control mirror switch
9. Door grip
10. Pull handle bracket
11. Door grip lower bracketNOTE
(1) Reverse the removal procedures to reinstall.12. Door trim bracket B(2) a* : Refer to “Service Points of Removal”.13. Door trim bracket
C(3) +* : Refer to “Service Points of Installa~lon”,
*c 14. Waterproof film(4) +shows the installation position of trim Clip.
I

23-72BODY -Door Moulding and Drip Line Weatherstrip/Door Mirror
DOOR MOULDING AND DRIP LINE WEATHERSTRIPNZBMFAK
IEMOVAL AND INSTALLATION
Removal steps1. Front door belt line inner weatherstrip
2. Front door belt line outer weatherstrip
3. Front door outer opening weatherstrip
&4. Drip moulding
5. Front door inner opening weatherstrip
Pre-removal Operation- ^II_ -..lHemOVal ot Uoor I rim and Water-
proof Film
(Refer to
P.23-65.) _,. -l Removal ot Door Mirror
NOTE(I 1 Reverse the removal procedures to reinstall.(2) +, : Refer to “Service Points of Removal”.
158E-
SERVICE POINTS OF REMOVAL
3.REMOVAL OF DOOR OUTER OPENING WEATHERSTRIPMake a tool as shown in the illustration to remove the door
opening weatherstrip.
N23OAAMDOOR MIRROR
IEMOVAL AND INSTALLATION
4
Pre-removal Operationl Removal of Door Trim
(Refer to
P.23-65.)
Post-installation Operationl Installation of Door Trim
(Refer to
P.23-65.)5
mirrorh-.Directly controlled Electric remote
controlled mirror
Removal steps
I. Knob (directly controlled mirror)
2. Inner delta cover
3. Door trim bracket
4. Door mirror
5. Mirror sub assemblymr(ol*.
NOTEReverse the removal procedures to reinstall.

BODY - Door Mirror/Electric Remote Controlled Mirror Switch23-73
18AO425
16P0109-
INSPECTION
ELECTRIC REMOTE CONTROLLED MIRROR ASSEMBLY
Check to be sure that the mirror moves as described in the tablewhen each terminal is connected to the battery.
DOWN0
0
00
RIGHT0
0
0
0
LEFT
IOI
ELECTRIC REMOTE CONTROLLED MIR-
ROR SWITCH
N23QAAN
INSPECTION
ELECTRIC REMOTE CONTROLLED MIRROR SWITCHOperate switches and check the continuity between terminals.
LEFT00
00
0
RIGHT00
NOTEO-O indicates that there is continuity between the terminals.
..