oil MITSUBISHI ECLIPSE 1991 Manual Online

COOLINGEngine Coolant Temperature Gauge Unit, Engine Coolant- TemDerature Sensor and Enaine Coolant Temperature Switch7-35
.---
Sensor04GO033
0400032
1c0010
INSPECTIONNomDM3ENGINE COOLANT TEMPERATURE GAUGE UNIT
Raise the water temperature and measure the resistance if
within the standard value.
Standard value:
104213.5 52 [at 70°C (158OF)lENGINE COOLANT TEMPERATURE SENSOR
(Engine control)
Raise the water temperature and measure the resistance if
within the standard value.
Standard value:
At
20°C (68°F)2.45 + 0.24 k&
At
80°C (176°F)296f32 8ENGINE COOLANT TEMPERATURE SWITCH
(Air conditioner)
(1) Immerse the engine coolant temperature switch in oil and
then heat (by using a gas stove flame or similar method) soas to increase the oil temperature.
(2) Check to be sure that the engine coolant temperature
switch is switched OFF when the oil temperature reaches
the standard value.
Standard value:
112-l 18°C (234-244°F)Caution
The oil used above should be engine oil and should be
stirred well while being heated; do not heat more than
necessary.SERVICE POINTS OF INSTALLATION
NO7OEAU3. ENGINE COOLANT TEMPERATURE
SWITCHI2.ENGINE COOLANT TEMPERATURE SENSOR/l. EN-
GINE COOLANT TEMPERATURE GAUGE UNIT
Apply sealant to threaded portion and tighten.
Specified sealant: MOPAR Part No.4318034 or equiva-
lent

9-1
ENGINE
CONTENTSNOSAA-
ENGINE<1.8L
Engine>..................
24CRANKSHAFT, FLYWHEEL AND
DRIVE PLATE................................................
69
CYLINDER
BLOCK.........................................72
CYLINDERHEADANDVALVE
...................
53CYLINDER HEAD GASKET
...........................
36ENGINE ASSEMBLY
.....................................31ENGINE MOUNTING
....................................
28ENGINE ROLL STOPPER
.............................
30FRONT CASE, OIL PUMP AND
SILENT SHAFT
..............................................
58
OILPANANDOILSCREEN........................34
PISTON AND CONNECTING ROD
..............
65ROCKER ARMS AND ROCKER SHAFTS..
..51ROCKER ARMS, ROCKER ARM SHAFTS
AND CAMSHAFT
..........................................48
SERVICE ADJUSTMENT PROCEDURES..
...24TIMING BELT
................................................41TRANSAXLE MOUNTING
............................
29
ENGINE <2.0L DOHC Engine> . . . . . .
74CAMSHAFTS AND CAMSHAFT
OIL SEALS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84CAMSHAFTAND
ROCKERARM. . . . . . . . . . . . . . . .109CRANKSHAFT, FLYWHEEL AND
DRIVE PLATE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132
CYLINDERBLOCK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136
CYLINDERHEADANDVALVE
. . . . . . . . . . . . . . . . . . .112CYLINDER HEAD GASKET
...........................90ENGINE ASSEMBLY
.......................................81ENGINE MOUNTING
......................................77ENGINE ROLL STOPPER
...............................
79FRONT CASE, OIL PUMP AND
SILENT SHAFT
..............................................117OIL PAN AND OIL SCREEN
..........................
87
PISTONANDCONNECTING
ROD..............127SERVICE ADJUSTMENT PROCEDURES..
.....76TIMING BELT
................................................
85TRANSAXLE MOUNTING
............................78
GENERALINFORMATION................2
SPECIAL TOOLS...............................20
SPECIFICATIONS...............................8General Specifications
................................8Sealants and Adhesives
.............................19Service Specifications
.................................8Torque Specifications
.................................18
TROUBLESHOOTING........................23Compression Too Low
Connecting Rod Noise/Main Bearing Noise
Excessive Engine Rolling and Vibration
Noisy Valves
Oil Pressure Drop
Oil Pressure Too High
Timing Belt Noise

ENGINE - General InformationLUBRICATION SYSTEM <1.8L Engine>
r
A-1Oil pressure
switchIIISilent shaft
3LUOOll

ENGINE - General Information9-7
LUBRICATION SYSTEM <2.0L DOHC Engine>Engine coolant
(from thermostat
case)a
Oil filterRoller rocker arm
LashadjusterCan
/
ILt
K
63
ishaftOil jet
(Turbo only)
Oil pump I y+Oilscreen /6LUOO52

ENGINE - SpecificationsItems
Valve stem to valve guide clearance
Intake
Exhaust
Valve guide
Lengthmm (in.)
Intake
Exhaust
Service size
mm (in.)mm (in.)Standard Value
0.03-0.06 (.0012-.0024)
0.05-0.09 (.0020-.0035)44 (1.73)
48 (1.89)
0.05
(.002), 0.25 (.OlO),
0.50
i.020) oversizeLimit
0.10
f.004)0.15
i.006)Valve seat
Width of seat contactmm (in.)
Seat angle
Valve spring
Free lengthmm (in.)
Load
N (Ibs.)
Out of squarness
Cylinder block
Cylinder boremm (in.)
ZIut-of;yundness and taper of cylinder bore
Cylinder block heightmm (in.)
Flatness of gasket surfacemm (in.)qight silent shaft
Front journal diametermm (in.)
Rear journal diametermm (in.)
Oil clearancemm (in.)
Front journal
Rear journal
-eft silent shaft
Front journal diametermm (in.)
Rear journal diametermm (in.)
Oil clearancemm (in.)
Front journal
Rear journal
‘istonO.D.mm (in.)
Clearance (Piston to cylinder)mm (in.)
0.9-l .3 (.0354-.0512)
44”-44.549.2
(1.937)48.2 (1.898)
274.6 (62) at installed height
Less than 2”4”
80.6 (3.173)
Less than 0.01
(.0004)285.2
(11.228)Less than 0.05
(.0020)0.1 (.0039)38.959-38.975
(1.5338- 1.5344)
35.951-35.967
(1.4154- 1.4160)
0.030-0.061(.0012-.0024)
0.050-0.091(.0020- .0036)
18.467- 18.480(.7270- .7276)
35.951-35.967(1.4154-1.4160)
0.020-0.054 (.0008-.0021)
0.050-0.091 (.0020-.0036)80.6
(3.173)
0.01-0.03 (.0004-.0012)

9-10ENGINE - SpecificationsItems
rIvrs,iz; rework dimension of valve seat hole
Intake0.3
(012) O.S.0.6
(024) O.S.
Exhaust 0.3
(.012) O.S.
0.6
(024) OS.Oversize rework of valve guide hole
(both intake and exhaust)mm (in.)
0.05
(.002) O.S.0.25
(.OlO) O.S.
0.50
(.020) O.S.Standard Value
43.300-43.325
(1.7047- 1.7057)
43.600-43.625
(1.7165-1.7175)
37.300-37.325(1.4685- 1.9695)
37.600-37.625(1.4803- 1.4813)
13.050- 13.068(.5138-.5145)
13.250- 13.268(.5217-.5224)
13.500-13.518
(.5315-.5322)Limit
Camshaft
Cam heightmm (in.)
Intake35.91 (1.4138)35.41 (1.3941)
Exhaust35.91 (1.4138)35.41 (1.3941)
Journal O.D.mm (in.)
33.935-33.950(1.3360- 1.3366)Bearing oil clearancemm (in.)
0.05-0.09 (.0020-.0035)End playmm (in.)
0.1-0.2 (.004-,008)Rocker arm
I.D.mm (in.)
18.910- 18.928
(.7445- .7452)Clearance (Rocker arm to shaft)mm (in.)
0.01-0.04 (.0004-.0016)0.1 (004)Rocker arm shaft
O.D.mm (in.)
18.885- 18.898(.7435-.7440)Rocker arm shaft spring
Free lengthmm (in.)
Intake
Exhaust
Valve
Valve lengthmm (in.)
Intake
Exhaust
Stem
O.D.mm (in.)
Face angle
Thickness of valve head (Margin)
Intake
Exhaust53.3
(2.098)53.3
(2.098)109.8 (4.323)
108.7 (4.280)
8
(.31)
45”-45.5”mm (in.)
1 .o
(.039)0.7 (028)0.7
(.028)0.5 (.020)

ENGINE - SDecifications9-11
.-ems
Ring groove widthmm (in.)
No. 1No. 2
Oil
Service sizemm (in.)Standard ValueLimit1.52- 1.54 (.0598-.0606)
1.51-l .53 (.0594-.0602)
4.015-4.045 (.1581-.1593)0.25
(.OlO), 0.50 (.020),0.75 (.030), 1.00 (.039)oversize
ston ring
Side clearancemm (in.)
No. 1No. 2
End gapmm (in.)
No. 1No. 2
Oil ring side railmm (in.)
Service sizemm (in.)
0.045-0.085 (.0018-.0033)0.12 (.005)
0.02-0.06 (.0008-.0024)0.1 (.004)
0.30-0.45 LO1 188.0177)0.8 (.031)
0.20-0.35 (.0079-0.138)0.8 i.031)
0.20-0.70 (.0079-.0276)1.0 (.039)0.25
(.OlO), 0.50 (.020).0.75 (.030), 1.00 LO391oversize
lnnecting rod
Bendmm (in.)
Twistmm (in.)
Connecting rod
bigmKdi,;; crankshaft
side clearance
Piston pin press-in loadN (Ibs.)
xrnecting rod bearing
Oil clearancemm (in.)
Service sizemm (in.)0.05 or less per 100
(.0020 or less per 3.937)
0.1 or less per 100
LOO39 or less per 3.937)
0.10-0.25 (.0039-.0098)0.4 (.016)
5,000- 15,500 (l ,l OO-3,300)
0.02-0.05 (.0008-.0020)0.1 (.004)0.25
(.OlO), 0.50 (.020),0.75 (.030) undersize.ankshaft main bearing
Oil clearancemm (in.)
Service sizemm (in.)
0.02-0.05 (.0008-.0020)0.25
(.OlO), 0.50 i.0201,
0.75 l.030) undersize
ankshaft
Pin O.D.mm (in.)45 (1.77)
Journal O.D.mm (in.)57 (2.24)
Out-of-roundness of journal and pinmm (in.)Less than
0.015 (.OOOS)Taper of journal and pinmm (in.)Less than
0.005 (.0002)tnd playmm (in.)
0.05-0.18 (.0020-.0070)0.4 (.016)

9-12ENGINE - Specifications3msStandard ValueLimit
Undersize rework dimension of pinmm (in.)
0.25
f.010) U.S.44.735-44.750
(1.7612-1.7618)0.50
(.020) U.S.44.485-44.500
(1.7514-1.7520)0.75
(030) U.S.44.235-44.250(1.7415-1.7421)
Undersize rework dimension of journalmm (in.)
0.25
(.OlO) U.S.56.735-56.750(2.2337-2.2342)
0.50
(020) U.S.56.485-56.500(2.2238-2.2244)
0.75
(.030) U.S.56.235-56.250
(2.2140-2.2146)
wheelRunoutmm (in.)Less than 0.13
(0051)I pressure at curb idle speedkPa (psi)80 (11.4) or more
onditions: oil temperature is 75 to
90°C67 to 194”F)l
1 w-wTip clearancemm (in.)
Drive gear
0.06-0.12 (.0024-.0047)0.20 i.0079)Driven gear
0.04-O. 12 (.0016-.0047)0.18 (.0071)Side clearancemm (in.)
Drive gear
0.10-0.16 (.0039-.0063)0.20 (.0079)Driven gear
0.02-0.05 (.0008-.0020)0.15 (.0059)
rlief spring
Free lengthmm (in.)
43.8 (1.724)
Load
[37N at 8.2 Ibs.]mm (in.)
40.1 (1.5787)
ive belt
For alternator
Deflection
mm (in.)
Inspection
9.0- 11.5 (.354-,453)New belt
7.5-9.0 (.295-.354)Used belt
10
i.394)TensionN (Ibs.)
Inspection
250-500 (55- 110)
New belt
500-700 (110-154)Used belt
400 (88)
For air conditioner compressor
Deflectionmm (in.)
Inspection
Approx. 8
(315)New belt
5.0-5.5 (.197-.217)Used belt
6.0-7.0 (.236-.276)

9-14ENGINE - SpecificationsItems
Oversize rework of valve guide hole
(both intake and exhaust)mm (in.)
0.05
(.002) O.S.0.25
(.OlO) O.S.
0.50
(.020) 0,s.Standard Value
12.050-12.068(.4744-.4751)
12.250-12.268(.4823-.4830)
12.500-12.518
(.4921-.4928)Limit
,’Camshaft
Cam heightmm (in.)
Intake
35.493 (1.3974)34.993 (1.3777)
35.200 (1.3858)34.700 (1.3661)
Exhaust
35.200 (1.3858)34.700 (1.3661)
35.493 (1.3974)34.993 (1.3777)
Journal O.D.mm (in.)
25.951-25.970(1.0217-1.0224)Bearing oil clearancemm (in.)
0.05-0.09 (.0020-.0035)End playmm (in.)
0.1-0.2 (.004-,008)Valve
Valve lengthmm (in.)
Intake
109.5 (4.311)
Exhaust
109.7 (4.319)
Stem O.D.mm (in.)
Intake
6.565-6.580(.2585-.2591)Exhaust
6.530-6.550
(.2571-.2579)Face angle
45"-45.5"Thickness of valve head (Margin)
mm (in.)
Intake
1.0
(.040)0.7 (.028)Exhaust
1.5
(.059)1.0 (.040)Jalve stem to valve guide clearance
mm (in.)
Intake
0.02-0.047 (.0008-.0019)0.10 (.004)Exhaust
0.05-0.085 (.0020-.0033)0.15 (.006)Jalve guide
Length
mm (in.)
Intake
45.5 (1.791)
Exhaust
50.5 (1.988)
Service size
mm (in.)
0.05
(.002), 0.25 (.OlO),0.50 (.020) oversize
/alve seat
Width of seat contact
mm (in.)
0.9-1.3 (.035-.051)Seat angle
44"-44.5"Service size
mm (in.)
0.3
(.012), 0.6 (.024)oversize

ENGINE - Specifications9-15ItemsStandard ValueLimit
Valve spring
Free lengthmm (in.)48.3
(1.902)47.3 (1.862)
Load
N (Ibs.)300 (66) at installed height
Out of squarnessLess than 1.5”4”
Cylinder block
Cylinder boremm (in.)85.00 (3.3465)
FIu-o$xrndness and taper of cylinder boreLess than 0.01 (0004)Flatness of gasket surfacemm (in.)Less than 0.05
(.0020)0.1 (.0040)Right silent shaft
Front journal diameter
mm (in.)
41.959-41.975(1.6519-1.6526)
Rear journal diameter
mm (in.)
40.951-40.967(1.6122-1.6129)
Oil clearancemm (in.)
Front journal
0.020-0.061 (.0008-.0024)Rear journal
0.050-0.091 (.0020-.0036)Left silent shaft
Front journal diameter
mm (in.)
18.467- 18.480(.7270-.7276)Rear journal diameter
mm (in.)
40.959-40.975
(1.6126-1.6132)Oil clearancemm (in.)
Front journal
0.020-0.054 (.0008-.0021)Rear journal
0.042-0.083 (.0017-.0033)Piston
O.D.
mm (in.)85.00 (3.3465)
CnlIr;;y (Piston to cylinder)(Non-Turbo) 0.02-0.04 (.0008-.0016)(Turbo)
0.03-0.05 (.0012-.0020)Ring groove width
mm (in.)
No. 11.22-l .24 (.0480-.0488)
No.21.52- 1.54 (.0598-.0606)Oil
3.01-3.03 (.1185-.1193)Service sizemm (in.)0.25
(.OlO), 0.50 (.020),0.75
(.030), 1 .oo i.039)oversize‘iston ring
Side clearancemm (in.)
No.1. No.2End gapmm (in.)
No. 1No. 2
Oil ring side railmm (in.)
Service sizemm (in.)
0.03-0.07 (.0012-.0028)
0.25-0.45 (.0098-.0177)
0.35-0.50 (.0138-.0197)
0.20-0.70 (.0079-.0276)0.25
(.OlO), 0.50 (.020),0.75 (030). 1.00 i.039)oversize0.1
(.004)0.8
(.031)0.8
(.031)1.0
(.040)