Sensor MITSUBISHI ENDEAVOR 2004 Service Repair Manual

6 . If ACCURACY CHECK COMPLETION is not displayed, go to next step.
5. If ABNORMAL CONDITION is displayed, press OK and go to calibration
screen. Remove weight from seat. Verify seat is installed correctly. If seat is
installed correctly, go to step 1 .
6. Remove weight from seat cushion. Move seat to rear most position. Repeat
step2 . Go to next step.
7. Select INTERACTIVE DIAGNOSIS, then SPECIAL FUNCTION then SEAT
WEIGHT SENSOR ACCURACY CHECK on screen. Place a 66 pound weight
(30 kg) in center of passenger-side seat cushion. Repeat step2 . Touch OK
button to perform accuracy check. Go to next step.
8. If variance between sensor output and input levels is within 11 pounds (5 kg),
ACCURACY CHECK COMPLETION will be displayed on screen.
Calibration is complete. If ACCURACY CHECK COMPLETION is not
displayed, go to next step.
9. Verify seat is installed correctly. Repeat step2 . Touch OK button. When
EXECUTION prompt is displayed, touch OK button. When calibration is
completed, screen will display ZERO CALIBRATION COMPLETED. If
calibration cannot be completed, an intermittent condition may exist.
FRONT IMPACT SENSOR (DUAL-STAGE AIR BAG SYSTEM) 1. Remove appropriate front impact sensor. See FRONT IMPACT SENSOR

under REMOVAL & INSTALLATION. Visually inspect front impact sensor
case, connectors and brackets for damage. If no damage is found, go to next
step. If damage is found, discard front impact sensor.
2. Measure resistance between terminals of front impact sensor. Resistance
should be 738-902 ohms. Measure resistance between front impact sensor
terminals and front impact sensor case. Resistance should be infinite. If
resistance is not as specified, replace front impact sensor.
WIRING DIAGRAMS
2004 Mitsubishi Endeavor Limited
2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems

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.
7. Remove the input shaft speed sensor and output shaft speed sensor.
Fig. 14: Identifying Input Shaft Speed Sensor And Output Shaft Speed
Sensor

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8. Loosen the manual control lever tightening nut, and then remove the manual
control lever, and the park/neutral position switch. CAUTION: The manual control lever tightening nut must be
removed before removing the valve body. If the
valve body is removed before the nut, the
park/neutral position switch will be damaged.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 18: Identifying Manual Control Shaft Detent

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
12. Disconnect the solenoid valve harness from the valve by undoing the fluid
tem
perature sensor and all the connectors.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 136: Installing Valve Body Mounting Bolts

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96. Attach the solenoid valve harness to the valve body by connecting the fluid
tem
perature sensor and all the connectors.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 143: Identifying Manual Control Lever And Park/Neutral Position Switch

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103. Install the input shaft speed sensor and output shaft speed sensor and tighten
the bolt to the specified torque.
Tightening torque: 11 +/- 1 N.m (95 +/- 8 in-lb)
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 144: Installing Input Shaft Speed Sensor And Output Shaft Speed Sensor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
104. Press Face "A" of the air breather to be even with Face "B" of the transmission
case as shown in the drawing. 105. Apply ATF on the both sides of the new gasket and threads of the eyebolts, and
then tighten to the specified torque.
Tightening torque: 24 +/- 3 N.m (18 +/- 2 ft-lb) 106. Tighten the oil cooler feed pipe clamp bolt to the specified torque.
Tightening torque: 11 +/- 1 N.m (95 +/- 8 in-lb) 107. Install the oil di
pstick.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 27: Identifying Brake Line Bleeding Sequence

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BRAKE FLUID LEVEL SENSOR CHECK
2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor

The brake fluid level sensor is in good condition if there is no continuity when the
float surface is above "MIN" and if there is continuity when the float surface is
below "MIN".
Fig. 28: Checking Brake Fluid Level Sensor

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DISC BRAKE PAD CHECK AND REPLACEMENT NOTE: The brake pads (LH wheel) have indicators that contact the
brake disc when the brake pad thickness becomes 2 mm
(0.08 inch), and emit a squealing sound to warn the driver.
2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor

2004 ENGINE COOLING
Electric Cooling Fans - Endeavor
DESCRIPTION & OPERATION The fan control module is powered from fusible link No. 2. See Fig. 1
. The PCM
judges the required revolution speed of radiator fan motor and condenser fan motor
using input signals transmitted from the A/C switch, automatic compressor
controller, vehicle speed sensor and engine coolant temperature sensor. The PCM
activates the fan control module to drive the radiator fan motor and condenser fan
motor. COMPONENT LOCATIONS COMPONENT LOCATIONS Component
Location
Condenser Fan
(1) Behind Radiator
Fan Control Module
(1) Integrated With Radiator Fan Motor
Fan Control Relay
In Engine Compartment Fuse/Relay
Box
Fusible Link No. 2
(2) In Engine Compartment Fuse/Relay
Box
Multi-Port Fuel Injection (MFI) Relay
In Engine Compartment Fuse/Relay
Box
Radiator Fan
(1) Behind Radiator
(1)
See Fig. 13
.
(2)
See Fig. 1
.

2004 Mitsubishi Endeavor Limited
2004 ENGINE COOLING Electric Cooling Fans - Endeavor


2004 Mitsubishi Endeavor Limited
2004 ENGINE COOLING Electric Cooling Fans - Endeavor

Fig. 3: Identifying Special Tools (2 Of 2)

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AUTO-CRUISE CONTROL SYSTEM DIAGNOSIS INTRODUCTION TO AUTO-CRUISE CONTROL SYSTEM DIAGNOSIS The auto-cruise control system allows driving without stepping on the accelerator
pedal by setting a random speed between 40 km/h (25 mph) and 170 km/h (106
mph). Problems in this system can be investigated by the following methods. Auto-cruise control system diagnostic trouble codes The auto-cruise control system consists of the powertrain control module (PCM),
control switches and sensors. The control switches and sensors monitor the state of
the vehicle. The PCM controls the throttle valve opening angle in the throttle body
in accordance with the in
put si
gnals from the switches and sensors. If the PCM

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Auto, Cruise Control System - Endeavor