MITSUBISHI ENDEAVOR 2004 Service Owner's Guide
ENDEAVOR 2004
MITSUBISHI
MITSUBISHI
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MITSUBISHI ENDEAVOR 2004 Service Owner's Guide
Page 2949 of 3870
Fig. 15: Fitting The Dial Gauge To Hub Wheel
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. If the play exceeds the limit, replace the wheel bearing (Refer to TRAILING
ARM ).
4. Install the brake disc and caliper assembly, and tighten the caliper assembly
mounting bolts to the specified torque.
2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor
Page 2950 of 3870
Tightening torque: 60 +/- 5 N.m (45 +
/-3 f
t-lb)
DIFFERENTIAL CARRIER OIL SEAL REPLACEMENT Required Special Tools:
MB991380: Oil Seal Installer MB990938: Bar
1. Remove the drive shaft from the differential carrier (Refer to DRIVE SHAFT ASSEMBLY
).
2. Remove the differential carrier oil seal.
2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor
Page 2951 of 3870
Fig. 16: Removing Differential Carrier Oil Seal
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. Use special tools MB990938 and MB991380 to press-fit a new oil seal.
4. Apply multi-purpose grease to the oil seal lip and drive shaft oil seal seating
area.
5. Replace the drive shaft circlip with a new one, and install the drive shaft to the
differential carrier
(Refer to DRIVE SHAFT ASSEMBLY
).
2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor
Page 2952 of 3870
REAR AXLE HUB ASSEMBL
Y
REMOVAL AND INSTALLATION Fig. 17: Removing/Installing Rear Axle Hub Assembly Components
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Required Special Tool:
MB990767: End Yoke Holder
MB990241: Axle Shaft Puller
MB991354: Puller Bod
y
CAUTION:
For vehicles with ABS, be careful not to strike the
pole piece at the tip of the rear ABS sensor with
tools during servicing work. The rear hub assembly should not be dismantled.
2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor
Page 2953 of 3870
Page 2954 of 3870
<> CALIPER ASSEMBLY REMOVA
L
Secure the removed caliper assembly with wire, etc. <> BRAKE DISC REMOVAL If the brake disc is seized, install a M8x1.25 bolts as shown, and remove the disc by
tightening the bolts evenly and gradually.
Fig. 19: Removing Brake Disc
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
<> REAR WHEEL HUB REMOVAL If the rear wheel hub is seized, remove the rear wheel hub as follows.
1. Remove the knuckle with rear wheel hub and fix them with a vise (Refer to
KNUCKLE
).
2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor
Page 2955 of 3870
Fig. 20: Removing Rear Wheel Hub
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Use special tools MB990244 (MB990241) MB991354 and MB990211 to pull
out the rear wheel hub from the knuckle.
INSTALLATION SERVICE POINT >>A<
CAUTION: Before securely tightening the drive shaft nuts, make
sure there is no load on the wheel bearings.
Otherwise the wheel bearings will be damaged.
2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor
Page 2956 of 3870
Fig. 21: Installing Drive Shaft Nut
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Using special tool MB990767, tighten the drive shaft nut to the specified
torque.
Tightening torque: 236 +/- 19 N.m (174 +/- 14 ft-lb)
INSPECTION WHEEL BEARING ROTATION STARTING TORQUE AND AXIAL PLAY CHECK Required Special Tools:
MB990998, MB991017: Front Hub Remover and Installer MB990326: Preload Socket MB990685: Torque Wrench
2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor
Page 2957 of 3870
1. Tighten special tools MB991000 (MB990998) and MB991017 to the specified
torque.
Tightening torque: 236 +/- 19 N.m (174 +/- 14 ft-lb)
Fig. 22: Identifying Special Tools
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Rotate the rear hub in order to seat the bearin
g.
2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor
Page 2958 of 3870
Fig. 23: Rotating Rear Hub
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. Hold the rear wheel hub assembly in a vice using wooden blocks.
4. Measure the wheel bearing rotation starting torque by using special tools
MB990326 and MB990685.
Limit: 1.4 N.m (1.03 ft-lb)
5. If the rotation starting torque is not within the limit range when the nut is
tightened to 236 +/- 19 N.m (174 +/- 14 ft-lb), replace the front wheel bearing
assembly. If there is any signs of binding or tight spots when the wheel bearing
turns, replace it.
6. Measure to determine whether the wheel bearing axial play is within the
specified limit or not.
Limit: 0.05 mm (0.002 inch)
2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor
