cover MITSUBISHI ENDEAVOR 2004 Service Workshop Manual

4. Position the dust cover as shown in the illustration. Make sure that there is no
abnormal bulge or pressure applied on the dust cover.
Fig. 25: Positioning Dust Cover

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5. Check the dust cover for cracks or damage by pushing it with your finger.
LOWER ARM BUSHING (REAR) REPLACEMENT Required Special Tools:
MB991963: Suspension Bushing Arbor MB990889: Rear Suspension Bushing Ring MB990890: Rear Suspension Bushing Base
Replace the lower arm bushin
g as follows:

2004 Mitsubishi Endeavor LS 2004 SUSPENSION Front - Endeavor

Fig. 37: Aligning Stabilizer With Bushing (LH)

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INSTALLATION SERVICE POINT >>B<< FRONT AXLE NO. 1 CROSSMEMBER, REAR ROLL STOPPER AND
STEERING GEAR ASSEMBLY INSTALLATION Align the steering joint cover notch (arrow A) with the steering gear lug (arrow B),
and install the front axle number 1 crossmember, the rear roll stopper and steering
gear assembly.
2004 Mitsubishi Endeavor LS 2004 SUSPENSION Front - Endeavor

Fig. 38: Aligning Steering Joint Cover

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INSTALLATION SERVICE POINT <> FRONT AXLE CROSSMEMBER STAY/SELF-LOCKING NUT
INSTALLATION Ensure that the crossmember mounting bolts have been tightened to 160-200 N.m
(119-147 ft-lb), and then install the front crossmember stay with the self-locking
nut.
2004 Mitsubishi Endeavor LS 2004 SUSPENSION Front - Endeavor

Fig. 40: Measuring Ball Joint Breakaway Torque

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Standard value: 3.4 - 9.0 N.m (30 - 80 in-lb)
2. When the measured value exceeds the standard value, replace the stabilizer
link.
3. When the measured value is lower than the standard value, check that the ball
joint turns smoothly without excessive play. If so, it is possible to reuse that
ball joint.
STABILIZER LINK BALL JOINT DUST COVER CHECK 1. Check the dust cover for cracks or damage by pushing it with your finger.
2. If the dust cover is cracked or dama
ged, re
place the stabilizer link.

2004 Mitsubishi Endeavor LS 2004 SUSPENSION Front - Endeavor

SPECIFICATIONS FASTENER TIGHTENING SPECIFICATIONS Fig. 41: Fastener Tightening Specifications

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GENERAL SPECIFICATIONS COIL SPRING
NOTE: Cracks or damage of the dust cover may cause damage
to the ball joint.

2004 Mitsubishi Endeavor LS 2004 SUSPENSION Front - Endeavor

2004 ELECTRICAL
Fuses & Circuit Breakers - Endeavor
IDENTIFICATION For fuse box locations, see Fig. 1
.
WARNING:Modifications or improper maintenance, including
incorrect removal and installation of the
Supplemental Restraint System (SRS), can
adversely affect system performance. DO NOT
cover, obstruct or change the steering wheel horn
pad in any way, as such action could cause
improper function of the system. Use only plain
water when cleaning the horn pad. Solvents or
cleaners could adversely affect the air bag cover
and cause improper deployment of the system. To
avoid injury from accidental air bag deployment, see
DISABLING & ACTIVATING AIR BAG SYSTEM in AIR
BAG RESTRAINT SYSTEMS article in GENERAL
INFORMATION.
WARNING:When battery is disconnected, vehicles equipped
with computers may lose memory data. When
battery power is restored, driveability problems may
exist on some vehicles. These vehicles may require
a relearn procedure. See COMPUTER RELEARN
PROCEDURES article in GENERAL INFORMATION.
CAUTION: Disconnect negative battery cable before servicing
any air bag system, steering column or passenger
side dash component. After any repair, turn ignition
key to the ON position from passenger's side of
vehicle in case of accidental air bag inflation.

2004 Mitsubishi Endeavor Limited
2004 ELECTRICAL Fuses & Circuit Breakers - Endeavor


2004 Mitsubishi Endeavor Limited
2004 ELECTRICAL Fuses & Circuit Breakers - Endeavor

Fig. 172: Refrigerant Pressure Graph

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STEP 23. Check the refrigerant level.

Use the refrigerant recovery station to remove all of the refrigerant, and then
calculate the amount of the refrigerant and charge it.
Q: Is the refrigerant level correct?

YES:
Go to Step 24.
NO:
Correct the refrigerant level (Refer to
REFRIGERANT LEAK
REPAIR PROCEDURE
). Check that the air conditioning works
normally.
STEP 24. Replace the A/C-ECU.

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

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.
2. Turn the ignition switch to the "ON" position.
3. Check if the DTC is set.
4. Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the check result satisfactory?

YES:
Go to Step 2.
NO:
Refer to
DIAGNOSTIC TROUBLE CODE CHART
.
STEP 2. Check the refrigerant level.

Use the refrigerant recovery station to remove all of the refrigerant, and then
calculate the amount of the refrigerant and charge it.
Q: Is the refrigerant level correct?

YES:
Replace the A/C-ECU.
NO:
Correct the refrigerant level (Refer to
REFRIGERANT LEAK
REPAIR PROCEDURE
). Check that the air conditioning works
normally.
INSPECTION PROCEDURE 8: DEFOGGER FUNCTION DOES NOT OPERATE
2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

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.
Fig. 269: Identifying Special Tools (2 Of 2)

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ON-VEHICLE SERVICE REFRIGERANT LEVEL TEST Use the refri
gerant recover
y station to remove all of the refri
gerant, and then

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

Fig. 273: Voltage Of A/C Pressure Sensor

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COMPRESSOR DRIVE BELT ADJUSTMENT Refer to
7. DRIVE BELTS (FOR GENERATOR, POWER STEERING OIL
PUMP AND AIR CONDITIONING
.
CHARGING Use the refrigerant recovery station to charge the refrigerant. METHOD BY USING REFRIGERANT RECOVERY AND RECYCLING UNIT Using the refrigerant recovery and recycling unit, refill the refrigerant. NOTE: Refer to the REFRIGERANT RECOVERY AND RECYCLING
UNIT'S INSTRUCTION MANUAL FOR OPERATION OF THE

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor