cover MITSUBISHI ENDEAVOR 2004 Service Manual PDF

DISCHARGING SYSTEM Use the refrigerant recovery unit to discharge refrigerant gas from the system. REFILLING OF OIL IN THE A/C SYSTEM Too little oil will provide inadequate compressor lubrication and cause a
compressor failure. Too much oil will increase discharge air temperature.
When a compressor is installed at the factory, it contains 140 cm
3 (4.7 fl.oz) of
refrigerant oil. While the A/C system is in operation, the oil is carried through the
entire system by the refrigerant. Some of this oil will be trapped and retained in
various parts of the system.
When the following system components are changed, it is necessary to add oil to
the system to replace the oil being removed with the component.
Compressor oil: SUN PAG 56

Quantity:

Evaporator: 60
cm
3 (2.0 fl.oz)

Condenser:
15 cm
3 (0.5 fl.oz)
Suction hose: 10 cm3 (0.3 fl.oz)

PERFORMANCE TEST The vehicles to be tested should be parked out of direct sunlight.
1. Close the high and low-pressure valve of the gauge manifold.
2. Connect the charging hose (blue) to the low-pressure valve and connect the
UNIT
.
NOTE: Refer to the REFRIGERANT RECOVERY AND RECYCLING
UNIT'S INSTRUCTION MANUAL FOR OPERATION OF THE UNIT
.

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

PHOTO SENSOR CHEC
K
1. Connect the scan tool MB991958, and check the data list of the photo sensor.
2. Check that the displayed value changes when your cover the photo sensor with
your hands. OTHER PARTS OTHER PARTS MAINTENANCE SERVICE POINTS The followin
g maintenance service
points are the same as for the manual A/C.
NOTE: In the following illustration, for adjustment, check and test
information, refer to ON
-VEHICLE SERVICE
. For removal
and installation information, refer to appropriate
procedures in HEATER, AIR CONDITIONER AND
VENTILATION
.

2004 Mitsubishi Endeavor LS
2004 HVAC Automatic Air Conditioning - Endeavor

Fig. 118: Identifying TP Lock Check Table

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
IGNITION SWITCH REMOVAL AND INSTALLATION < UP TO DECEMBER 2003 > Fig. 119: Removing/Installing Ignition Switch

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REMOVAL SERVICE POINTS
< < A > > STEERING COLUMN UPPER COVER/STEERING COLUMN LOWER COVER REMOVAL 1. Rotate the steering wheel with a slightly from side-to-side to access and
remove the mountin
g screws.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Ignition Switch - Endeavor

Fig. 120: Removing Steering Column Upper/Lower Cover

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
< < B > > STEERING LOCK CYLINDER REMOVAL 1. Insert the key in the steering lock cylinder and turn it to the "ACC" position.
2. Using a small Phillips head screwdriver, pull the steering lock cylinder toward
you.
Fig. 121: Removing Steering Lock Cylinder

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REMOVAL AND INSTALLATION < FROM TO JANUARY 2004 >
WARNING:
Before removing the steering wheel, air bag
module assembly and clock spring refer to AIR BAG RESTRAINT SYSTEMS
).

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Ignition Switch - Endeavor

< < A > > STEERING COLUMN UPPER COVER/STEERING COLUMN LOWER COVER REMOVA
L
1. Rotate the steering wheel with a slightly from side-to-side to access and
remove the mountin
g screws.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Ignition Switch - Endeavor

Fig. 123: Removing Steering Column Upper/Lower Cover

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
< < B > > STEERING LOCK CYLINDER REMOVAL 1. Insert the key in the steering lock cylinder and turn it to the "ACC" position.
2. Using a small Phillips head screwdriver pull the steering lock cylinder toward
you
Fig. 124: Removing Lock Cylinder

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INSPECTION < UP TO DECEMBER 2003 > IGNITION SWITCH CONTINUITY CHECK Disconnect ignition switch connector C-308 without removing the ignition switch
and steering lock cylinder. Then check the continuity.
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Ignition Switch - Endeavor

Fig. 9: Removing And Installing Camshaft Position Sensor

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CRANKSHAFT POSITION SENSOR REMOVAL AND INSTALLATION Pre-removal and Post-installation Operation
Timin
g Belt Lower Cover Removal and Installation
(Refer to TIMING BELT
).

2004 Mitsubishi Endeavor Limited 2004 ENGINE Ignition System - Endeavor

TIE ROD END BALL JOINT DUST COVER CHEC
K
1. Press the dust cover with your finger to check whether the dust cover is
cracked or damaged.
2. If the dust cover is cracked or damaged, replace the tie rod end. STEERING COLUMN SHAFT ASSEMBLY SHOCK ABSORBING MECHANISM CHECK
If a collision occurs or severe impact is applied to the steering wheel, the
collision energy absorbing mechanism (one-way capsule) may have operated.
Once the mechanism has operated, it will be inoperative even if there is no
apparent damage. Determine if the steering column shaft can be reused by the
following procedure. If the collision energy absorbing mechanism has already
operated, replace the steering column shaft assembly. If any excessive radial free play on the steering wheel is found with the tilt
lever in the lock position, always check the steering shaft assembly.
INSPECTION PROCEDURE 1. Remove the lower and upper column covers.
2. Place the tilt lever in the locked
position.
NOTE: If the dust cover is cracked or damaged, the ball joint
could be damaged.
WARNING:
1. If the vehicle continues to be driven after the
collision absorbing mechanism has operated,
the steering column shaft may be damaged
while driving.
2. If there is a slack in the one-way capsule, do not
attempt to repair it. Replace the steering column
shaft assembly.
CAUTION: On completion, do not release the tilt lever until
the steering column has been installed.

2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor

Pre-removal Operation
Front Scuff Plate and Cowl Side Trim Removal (Refer to TRIMS
.)
Steering Wheel and Air bag Module Assembly Removal (Refer to
STEERING WHEEL
.)
Instrument Panel Side Cover and Under Cover Removal (Refer to
INSTRUMENT PANEL ASSEMBLY
.)
Floor Console Side Cover (LH) Removal (Refer to FLOOR CONSOLE ASSEMBLY
.)
Front Floor Carpet Removal
Post-installation Operation Front Floor Console Installation Floor Console Side Cover (LH) Installation (Refer to FLOOR CONSOLE ASSEMBLY
.)
Instrument Panel Side Cover and Under Cover Removal (Refer to
INSTRUMENT PANEL ASSEMBLY
.)
Steering Wheel and Air bag Module Assembly Installation (Refer to
STEERING WHEEL
.)
Front Scuff Plate and Cowl Side Trim Removal (Refer to TRIMS
.)
Steering Wheel Sensor Calibration < Vehicles with ASC> (Refer to
STEERING WHEEL SENSOR CALIBRATION
.)
CAUTION: On vehicles with ASC, always carry out steering
wheel sensor calibration after the steering shaft has
been installed (Refer to STEERING WHEEL SENSOR
CALIBRATION
). This is necessary because the
TCL/ASC-ECU should update the steering neutral
point.

2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor

Fig. 45: Using Transmission Jack To Hold Crossmember

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REMOVAL SERVICE POINT << D>>STEERING JOINT COVER REMOVAL From inside the vehicle, loosen the 3 shown clips from the body panel. Then
remove the steering joint cover together with the steering extension and gear.
2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor