MITSUBISHI GALANT 1989 Service Repair Manual

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INSPECTION
Using Scan tool
FunctionItem No.Data display Check conditionsCoolant temperatureStandard value
Data reading
2 1Sensor de-Ignition switch: ONAt -20°C
(-4°F)- 20°CtectionOr, engine running
temperatureAt 0°C (32°F)0°C
At 20°C (68°F)20°C
At 40°C (104°F)40°C
At 80°C (176°F)80°C
HARNESS INSPECTION
@ Harnesssideconnector
OlL0463
connector
OlL0461
Check for continuity of the groundcircuit.
. Connector: Disconnected
Measure the power supply voltage.
. Connector: Disconnected. Ignition switch: ON
IVoltage (V)
4.5-4.9
SENSOR INSPECTION (1) Remove engine coolant temperature sensor from the
intake manifold.
(2) With temperature sensing portion of engine coolant
temperature sensor immersed in hot water check resist-
ance.
Temperature “C V’F)Resistance (kQ)
‘0(32)5.9
20(68)2.5
40
(104)1.1
80(176)0.3
(3) If the resistance deviates from the standard value greatly replace the sensor.
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13-270FUEL SYSTEM - On-Vehicle inspection of MFI Components
INSTALLATION
(1) Apply sealant 3M NUT locking No.4171 or
equivalent to threaded portion.
(2) Install engine coolant temperature sensor and
tighten it to specified torque. Sensor tightening
torque:
20-40 Nm (15-29 ft.lbs.1
(3) Fasten harness connectors securely.
THROlTLE POSITION SENSOR M13YJAEl
F” Throttle
Terminal
voltage
WI
//-L/:MInimumMaxlmum
Throttle shaft turning angle
162461
ComDonent side
Throttle position sensor @
Harness side
connector
I
;:2 %4 :
0
t
~17 ~24 /,19 ,
Engine
control module23
1 Enqine
control module connector
01L0838L
OPERATION
lThe throttle-position sensor functions to convert
the degree of opening of the throttle valve to
voltage, and to input that voltage (as signals) to
the engine control module. The engine control
module, based upon those signals, then regu-
lates the amount of fuel injection, etc.
lThe 5V power supply within the engine control
module is supplied to the throttle-position sen-
sor, after which it passes through the resistance
within the sensor and is grounded at the engine
control module. l When the throttle valve shaft is rotated all the
way from the idling position to the fully open
position, the resistance between the
throttle-
position sensor’s variable-resistance terminal
and the ground terminal also increases in
accordance with that rotation, and, as a result,
the voltage of the throttle-position sensor’s
variable-resistance terminal also becomes high-
er in accordance with that rotation.
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FUEL SYSTEM - On-Vehicle Inspection of MFI Components13-271
TROUBLESHOOTING HINTS
Hint 1:
The signals of the throttle-position sensor are more
important for control of the automatic transaxle than
for control of the engine; shifting “impact shocks”
are produced if there is a malfunction of the
throttle-position sensor.
INSPECTION
Using Scan tool Hint 2:
If the voltage of the throttle-position sensor deviates
from the standard value, check once again after making the throttle-position sensor adjustment.
in
addition, if there are any indications that the fixedSAS has been moved, adjust the fixed SAS.
Function
Data readingItem No.Data display
14Sensor de-tection vol-
tage
HARNESS INSPECTION
connector
Harness side
connector
Inspection conditionsThrottle valve Standard value
Ignition switch: ON/ To idle position1 450-550
mV
Gradually opening Becomes higher
proportional to
valve opening.
To fully open 4,500-5,500

mV
Measure the power supply voltage of
the TPS.
. Connector: Disconnected
. Ignition switch: ON
Check for continuity of the ground
circuit of the TPS.
. Connector: Disconnected
Repair theharness.
+ K25xz.l-~~IZI)
LZheck for an open-circuit, or a shqrt-Yrcuit to ground, between the er-.--control module and the throttle ~USI-tion sensor.
. Throttle position sensor connec-tnr: Disconnected I
-
- Engine. control module connec-tor: DisconnectedRepair theharness.
u23Bl-m)
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13-272FUEL SYSTEM - On-Vehicle inspection of MFI Components
Throttle position sensor connector
6FU1348-i
SENSOR INSPECTION
(1) Disconnect the throttle position sensor connector.
(2) Measure resistance between terminal @ (sensor ground)
and terminal @ (sensor power).
Standard value: 3.5-6.5 kR
(3) Connect a pointer type ohmmeter between terminal
@
(sensor ground) and terminal @ (sensor .output).
(4) Operate the throttle valve slowly from the idle position to
the full open position and check that the resistance changes smoothly in proportion with the throttle valve
opening angle.
(5) If the resistance is out of specification, or fails to change
smoothly, replace the throttle position sensor.
Throttle position sensor installation torque: 1.5-2.5 Nm (1.1-1.8
ftlbs.)
THROTTLE POSITION SENSOR MlSYJAFl
LTerminal
voltage
WI(;
LL “-*:,Minimum
Maximum
Throttle shaft turning angle
162461 @
connkctor ComDonent
side
Throttle position sensorI
4
-I
Harness side$I connector
/t17 A24 Ar--'--crlylriecontrol
module
7FUO481
Engine control module connector
OPERATION
TROUBLESHOOTING HINTS
INSPECTION-Using Scan tool
Refer to P.13-270.
i,
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FUEL SYSTEM -On-Vehicle inspection of MFI Components13-273
@ Harness srdeconnector
HARNESS INSPECTION
1
II
Measure the power supply voltage ofthe throttle position sensor.
. Connector: Disconnected. Ignition switch: ON-
~ LfEf piziq
6FU1241
Check for continuity of the groundcircuit.
. Connector: Disconnected
Repair the
-+ harness. R2Wl-a*
IZI)T6FU1242
Engine control
module harness
~=YY=zY=~ side connector
connector
?IAFIll 1
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Check for an open-circuit, or a short-circuit to ground, between the engine
control module and the throttle oosi-Y---YAtion sensor.
+ Throttle aosition sensor connec-(OK) + /sroa\
tor: Disconnectedk-l I
. Engine control module connec-
tor: Disconnected
i
Repair theharness.
k%lmBl)
SENSOR INSPECTION
(1) Disconnect the throttle position sensor connector.(2) Measure resistance between terminal
@ (sensor ground)
and terminal
0 (sensor power).
Standard value: 3.5-6.5 kQ
(3) Connect a pointer type ohmmeter between terminal
@
(sensor ground terminal) and terminal @
(sensor output
terminal).
Throttle position sensor connector
6FU124d
(4) Operate the throttle valve slowly from the idle position to
the full open position and check that the resistance changes smoothly in proportion with the throttle valve
opening angle.
(5) If the resistance is out of specification, or fails to change
smoothly, replace the throttle position sensor.
Throttle. position sensor installation torque: 1.5-2.5 Nm (1.1-1.8
ft.lbs.1

13-274FUEL SYSTEM - On-Vehicle Inspection of MFI Components
CLOSED THROTTLE POSITION SWITCH
MlSYKAEl
Terminal
voltage
Throttle shaft
turning angle Engine control module
1
Throttle position
sensor connector
Component side
connector
Harness side
connector
6FU1355
OPERATION
l
The closed throttle position switch functions to
convert (to HIGH/LOW-level voltage) data as to
whether the accelerator is depressed or re
-
leased, and to input that voltage (as signals) to
the engine control module. The engine control
module, based upon those signals, regulates the
idle air control motor.
TROUBLESHOOTING HINTS
If there is an abnormal condition of the closed throt-
tle position switch switch output even though the results of the checking of the closed throttle posi-
tion switch harness and of the component itself in-
dicate a normal condition, the cause may be pre-
sumed to be one of the following.
lVoltage within the engine control module is ap-
plied, by way of the resistance, to the closed
throttle position switch.
When the foot is taken off the accelerator, the
closed throttle position switch is switched ON,
so the current is grounded.
As a result, the closed throttle .position terminal
voltage changes from HIGH to LOW level.
(1) Improper adjustment of the accelerator cable or
the automatic-cruise-control cable.
(2) Improper adjustment of the closed throttle posi-
tion switch (fixed SAS).
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FUEL SYSTEM - On-Vehicle Inspection of MFI Components13-275
INSPECTION
Using Scan tool
Function
Item No.
Data reading 26
Data displayInspection conditions Throttle valveNormal indication
Switch statusIgnition switch: ONTo idle positionON(Check after pumpingaccelerator several times.)
Slightly openedOFF
HARNESS INSPECTION
71
-
Harness side
Measure the power supply voltage of
the closed throttle position switch.
-. Connector: Disconnected
. Ignition switch: ON
1Voltage (VI
4 or more
ASTOP
Repair theharness.
~@a-Q)
ISENSOR INSPECTION
I(1) Disconnect the throttle position senso_r connector
(2) Check the continuity between terminal QI and body ground.
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Accelerator pedal Continuity
DepressedNon-conductive (m S2)
ReleasedConductive (0 52)
(3) If out of specification, replace the throttle position sensor
assembly.

13-276FUEL SYSTEM -On-Vehicle Inspection of MFI Components
CLOSED THROTTLE POSITION SWITCH
Termrnalvoltage
Throttle shaft
turning angle012092
a
1
Closed throttle
position switch
terminal Engine control module
ci
Closed throttle
position switch
6FU13 56
OPERATION
TROUBLESHOOTING HINTS INSPECTION-Using Scan toolRefer to
P.13-274.
HARNESS INSPECTIONL
P
1
I
:
I @ Harness side
connector
Closed throttle
position switch
terminal
L
Measure the power supply voltage of
the closed throttle position switch.
. Connector: Disconnected
. Ignition switch: ON
SENSOR INSPECTION(1) Disconnect the closed throttle position switch connector.
(2) Check the continuity between terminal
@I and sensor
ground.
IAccelerator pedalIContinuityI
IDepressedINon-conductive (a Q)I
ReleasedConductive (0 S2)I
(3) If out of specification, replace the closed throttle position
switch.
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FUEL SYSTEM -On-Vehicle Inspection of MFI Components13-277
CAMSHAFT POSITION SENSOR Multiport fuelM13Yuh
1 Output characteristic
I-cTime
One rotation of crankshaft position sensor injection relay
Component side Crankshaft
connector position sensor
2I14,
Crankshaft
position
sensor
connector
I_ /
i7; !
~\==, ’60,Giiz!! @ Harness side
connector Camshatt posItIon
sensor
Engine control module
A22
Q
6FU1255
OPERATION
l The camshaft position sensor functions to de-
tect the top dead center position of the No.1 cy-
linder and to convert those data to pulse signals
that are input to the engine control module. The
engine control module, based upon those sig-
nals, calculates the sequence of fuel injection.
TROUBLESHOOTING HINTS
If there is a malfunction of the camshaft position
sensor, the sequential injection will not be correct,
lThe power for the camshaft position sensor is
supplied from the multiport fuel injection relay
and is grounded to the vehicle body. The cam-
shaft position sensor, by intermitting the flow (to
ground) of the 5V voltage applied from the en-
gine control module produces pulse signals.
resulting in such problems as engine stalling, un-
stable idling, and poor acceleration.
5v---r-
ovL_--..---I2 --
Normal waveform INSPECTION
Using Oscilloscope
(1) Run the engine at an idle speed.
(2) Connect the probe to the oscilloscope pick-up point as
shown in the circuit diagram, and check the waveform.

13-278FUEL SYSTEM - On-Vehicle inspection of MFI Components
J-J
Harness side
connector
E-:
~
0
r01.0512
HARNESS INSPECTION
1 I Measure the power supply voltage.
Harnesssideconnector
_ --_
m
/--,
~
p”c1
r
Check for continuity of the groundcircuit.
Connector: Disconnected
Repair theharness.
@III-Ground)
3
@
u
Harness side
connector
Check the output circuit voltage.
. Connector: Disconnected
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