rear MITSUBISHI LANCER 2005 Workshop Manual

REAR SPOILER
EXTERIOR51-18
REAR SPOILER
REMOVAL AND INSTALLATIONM1511006100136
REMOVAL SERVICE POINT
<> HIGH-MOUNTED STOP LAMP
REMOVAL
Use the following steps to easily route high-mounted
stop lamp harness in the event of installation:
CAUTION
Ensure that the string is tightly tied.
1. Tie string on high-mounted stop lamp harness (at
connector side).
2. Carefully pull out high-mounted stop lamp.
AC303713
2 3
4
2
1
AB
1
Removal steps
•Trunk lid bumper (Refer to GROUP
42, Trunk lid P.42-43.)
1. Cap2. Gasket
3. Rear spoiler
<>4. High-mounted stop lampRemoval steps (Continued)
AC303708
Connector String
AB

TAILGATE SPOILER
EXTERIOR51-19
TAILGATE SPOILER
REMOVAL AND INSTALLATIONM1511019900068
AC303721
1
2 3
AB
5.2 ± 1.0 N·m
Tailgate spoiler removal steps
•Tailgate trim upper (Refer to GROUP
52A, Tailgate trim P.52A-19.)
•High-mounted stoplight connector
connection•Rear washer hose connection
1. Tailgate spoiler assembly
2. High-mounted stoplight assembly
3. Tailgate spoiler Tailgate spoiler removal steps

ROOF RAIL
EXTERIOR51-20
ROOF RAIL
REMOVAL AND INSTALLATIONM1511016600187
AC303725
1
4
2
3
AB
A A
A BC
C
B
DDEF EF
AC303828
Section A – A Section B – B Section C – C
Section D – D Section E – E Section F – F
1
4
4
11
4
3
3
4
4
2
4
Claw
Claw
Claw
Claw
Claw
Claw
ClawClaw
Claw
Claw
Claw
AB
Removal steps
1. Front roof rail cover
2. Centre roof rail cover3. Rear roof rail cover
4. Roof rail Removal steps (Continued)

WINDSHIELD WIPER AND WASHER
EXTERIOR51-24
NOTE: For removal and installation of the wiper and
washer switch, refer to GROUP 54A, Column switch
P.54A-87.
REMOVAL SERVICE POINT
<> WINDSHIELD WIPER MOTOR
ASSEMBLY REMOVAL
1. Remove the windshield wiper motor assembly
mounting bolt.
CAUTION
Be careful not to damage the windshield glass
when the windshield wiper motor assembly is
removed.
2. Use the fiat-tipped screwdriver to disengage the
link between the windshield wiper motor assembly
and the link assembly to remove the windshield
wiper motor assembly.
INSTALLATION SERVICE POINTS
>>A<< WIPER BLADE INSTALLATION
CAUTION
The driver's side wiper blade is not warped.
When installing the passenger's wiper blade, check
that the backing inside the wiper blade is warped
toward the wiper arm.
>>B<< WIPER BLADE ASSEMBLY
INSTALLATION
Install the wiper blade at the specified position
(standard value).
Standard value (A): 34 ± 5 mm
Wiper blade assembly removal steps
>>B<<1. Wiper blade assembly
>>A<<2. Wiper blade
Windshield wiper motor and link
assembly removal steps
3. Cover
4. Wiper arm
5. Hood weather strip
6. Front deck garnish (passenger's side)
7. Front deck garnish (driver's side)
<>8. Windshield wiper motor assembly
9. Link assembly
Washer hose removal steps
•Front splash shield (Refer to GROUP
42, Fender P.42-6)
10. Rear washer hose
11. Front washer hoseWindshield washer nozzle removal
steps
•Connection of front washer hose
11. Washer nozzle
Washer tank and washer motor
removal steps
•Side undercover (RH)
•Front splash shield (Refer to GROUP
42, Fender P.42-6)
•Connection of front washer hose and
rear washer hose
12. Washer tank assembly
13. Front washer motor
14. Rear washer motor
AC304411AB
Windshield wiper
motor assembly
Link assembly
connection
Flat-tipped screwdriverAC101090AD
Wiper bladeBacking
BackingA
A
Section A – A
Wiper
bladeBacking
AC000427
A
A
Front deck garnish terminalAD

REAR WIPER AND WASHER
EXTERIOR51-28
REAR WIPER AND WASHER
GENERAL INFORMATIONM1511000100525
REAR WIPER AND WASHER OPERATION
Rear Wiper Operation
•If the rear wiper and washer switch is turned to
"INT" position with the ignition switch at "ACC" or
"ON" position, the ETACS-ECU turns ON the rear
wiper drive signal for three seconds
(approximately two cycles), then 7.4 seconds
later the intermittent motion operates every eight
seconds. If the selector lever is moved to the "R"
position when the rear wiper and washer switch is
turned to the "INT" position and the ignition
switch is at the "ACC" or "ON" position, the inhibitor switch "R" turns ON. One second later,
the ETACS-ECU turns ON the rear wiper drive
signal for three seconds (approximately two
cycles). Then, 7.4 seconds later, the intermittent
motion of eight seconds' cycle is restored.
Rear Washer Operation
•If the rear wiper and washer switch is turned to
the ON (washer) position with the ignition switch
at the "ACC" or "ON" position, the rear washer
ON signal is sent to the ETACS-ECU, causing the
rear wiper signal to turn on after 0.3 second. After
the rear washer switch signal turns off, the rear
wiper signal turns off in three seconds. If the rear
washer switch is turned to the ON position while
the rear wiper is in intermittent mode, the rear
washer works for that period when the washer
switch remains on. Then the rear wipers return to
the intermittent mode.
SERVICE SPECIFICATIONM1511000300336
TROUBLESHOOTINGM1511000700334
The rear wiper and washer are controlled by the
Smart Wiring System (SWS). For troubleshooting,
refer to GROUP 54B, Troubleshooting P.54B-17 or
GROUP 54C, Troubleshooting P.54C-4.
ON-VEHICLE SERVICEM1511000800472
CHECK OF REAR WIPER OPERATION
WHEN SELECTOR LEVER IS AT THE "R"
POSITION
1. When the selector lever is moved to the "R"
position with the rear wiper switch at the "INT"
position, the wiper should operate twice or three
times at low speed after approximately one
second.
2. If not, carry out the troubleshooting (Refer to
GROUP 54B, Troubleshooting P.54B-17 or
GROUP 54C, Troubleshooting P.54C-4). ItemStandard value
Rear wiper blade park position mm 42 ± 5

REAR WIPER AND WASHER
EXTERIOR51-29
REAR WIPER AND WASHER
REMOVAL AND INSTALLATION
M1511008500345
NOTE: For removal and installation of the wiper and
washer switch, refer to GROUP 54A, Column switch
P.54A-87.
AC304515
2.5 ± 0.4 N·m
9.8 ± 2.0 N·m
7.4 ± 1.4 N·m
3
2
1 4
5
AB
Wiper blade assembly removal steps
>>A<<1. Wiper arm and blade assembly
>>B<<2. Wiper blade
Rear wiper motor removal steps
•Tailgate trim lower (Refer to GROUP
52A, Tailgate trim P.52A-19.)
•Tailgate waterproof film (Refer to
GROUP 42, Tailgate P.42-48.)
3. Rear wiper motor assembly
Rear washer nozzle removal steps
•High-mounted stop lamp assembly
(Refer to GROUP 54A, High-mounted
stop lamp P.54A-81.)
4. Rear washer nozzleWasher hose removal steps
•Front scuff plate, rear scuff plate, cowl
side trim and quarter trim (Refer to
GROUP 52A, Trims P.52A-11.)
•Tailgate lower trim, tailgate proof film
(Refer to GROUP 52A, Tailgate trim
P.52A-19.)
•High-mounted stop lamp assembly
(Refer to GROUP 54A, High-mounted
stop lamp P.54A-81.)
5. Rear washer hose

REAR WIPER AND WASHER
EXTERIOR51-30
INSTALLATION SERVICE POINTS
>>A<< REAR WIPER ARM AND BLADE
ASSEMBLY INSTALLATION
Before installing the rear wiper arm and blade
assembly, operate the rear wiper motor so that the
motor stops at the predetermined park position.
Install the rear wipe arm and blade assembly and
adjust the rear wiper blade position so that the blade
end stops at the predetermined position (standard
position).
Standard value (A): 42 ± 5 mm
>>B<< WIPER BLADE INSTALLATION
CAUTION
Use a curved backing like that shown for the
backing of a wiper blade to ensure sustained
wiper wiping performance.
INSPECTIONM1511008600193
REAR WIPER MOTOR CHECK
Inspect the rear wiper motor is conducted by
removing the harness connector with the motor
attached to the vehicle.
Wiper Motor Operation
Connect the battery to the rear wiper motor as shown
in the illustration (A) and check the motor operation.
Wiper Motor at Stop Position Operation
1. Connect the battery to the rear wiper motor as
shown in the illustration (A).
2. Disconnect the battery cable from the rear
windshield wiper motor while it is turning and then
check to see that the motor stops.
3. Re-connect the battery as shown in Figure (B).
4. Check to see that the rear windshield wiper motor
runs and then stops at the automatic stop
position.
AC304536
A
AC
End of tailgate glass
AC101090AD
Wiper bladeBacking
BackingA
A
Section A – A
Wiper
bladeBacking
AB304538
1234
1234
1234
AB
(A) Operation check
(B) Stop position check

REAR WIPER AND WASHER
EXTERIOR51-31
REAR WASHER MOTOR CHECK
1. Remove the rear washer tank assembly with the
washer hose attached. Then fill the washer tank
with water.
2. Check to see that the water is vigorously sprayed
when connecting the positive battery terminal to
terminal number 2 and terminal number 1 to the
negative battery terminal.
REAR WASHER FLUID EJECTION CHECK
CAUTION
Take care not to damage the nozzle when
inserting the flat-tipped screwdriver into it.For the vertical aiming of washer nozzle, insert the
flat-tipped screwdriver into the nozzle and move it to
the arrow direction.
REAR WIPER AND WASHER SWITCH
CHECK
Check continuity between the switch terminals.
1
2
AC005900
AC304544AB
UNITS: mm
57 841256 Section A – A
A A
High-mounted
stop lampRear washer nozzle
Flat-tipped screwdriverWindshield ceramic
line terminal
Windshield washer
nozzle perpendicular
Switch position Tester
connectionSpecified
condition
OFF 4 − 6, 5 − 6 Open circuit
Rear wiper switch 4 − 6 Less than 2
ohms
Rear washer
switch5 − 6
1
6
8
11 109 7
5 4
3
2
AC000417

MARK
EXTERIOR51-34
MARK
REMOVAL AND INSTALLATIONM1511011800971
INSTALLATION SERVICE POINT
>>A<< MARK APPLICATION
1. Installation position
Attach each mark to the position shown in the
illustration.
AC304202
AC400380
1
1
22
3
AB


3
Removal
>>A<<1. Front three-diamond mark>>A<<2. Rear three-diamond mark
>>A<<3. Lancer markRemoval (Continued)

MARK
EXTERIOR51-35
2. Installation procedure
(1) Use 3M ATD Part number 8906 or equivalent
to clean the mark installation surfaces on the
body.CAUTION
When attaching the marks, the ambient
temperature should be 20 − 38°C and the air
should be completely free of dust. If the ambient
temperature is lower than 20°C, the marks and
the places on the vehicle body where the marks
are to be attached should be heated to 20 − 38°C.
(2) Peel off the protection sheet on the back of the
marks to paste it on the installation position.
AC304163
2. Three-diamond mark

Centre line
of vehicleCentre line
of vehicle
Trunk lid
press linePress line112 mm
53 ± 1 mm
AC
AC304164
3. Lancer mark
Rear combination
lamp terminal
Trunk lid terminal
Tailgate terminal
33 mm
24 mm45 ± 1 mm
13 ± 1 mm19 ± 1 mm

AB