dış MITSUBISHI LANCER 2005 Workshop Manual

DOOR MIRROR
EXTERIOR51-40
COMMENTS ON TROUBLE SYMPTOM
If either of the heated door mirrors does not work, the
door mirror assembly may be defective.
Possible causes
•Malfunction of the door mirror assembly
•Damaged harness wires and connectors
DIAGNOSIS PROCEDURE
Step 1. Verify the operation of each heated door
mirror.
Q: Which door mirror does not heat?
Door mirror (RH) :
Go to Step 2.
Door mirror (LH) : Go to Step 9.
Step 2. Connector check: E-11 door mirror
assembly (RH) connector
Q: Is the check result normal?
YES :
Go to Step 3.
NO : Repair the defective connector.
Step 3. Check the door mirror assembly (RH).
Check that the heater element of the door mirror
assembly (RH) is in good condition (Refer to
P.51-47).
Q: Is the check result normal?
YES :
Go to Step 4.
NO : Replace the door mirror assembly (RH).
Step 4. Resistance measurement at the E-11 door
mirror assembly (RH) connector.
(1) Disconnect the connector, and measure at the
wiring harness side.
(2) Resistance between E-11 door mirror assembly
connector terminal No.4 and body earth
OK: 2 Ω or less
Q: Is the check result normal?
YES :
Go to Step 6.
NO : Go to Step 5.
AC304817
Connector: E-11
Harness side
AB
AC304817
Connector: E-11
Harness side
AB
AC304821
Connector E-11
(harness side)
AB

DOOR MIRROR
EXTERIOR51-41
Step 5. Check the wiring harness between E-11
door mirror assembly (RH) connector terminal
No.4 and body earth.
•Check the earth wires for open circuit.
NOTE:
Prior to the wiring harness inspection, check
intermediate connector C-112 , C-30
and repair if necessary.
Q: Is the check result normal?
YES :
Intermittent malfunction (Refer to GROUP
00 − How to Cope with Intermittent
Malfunction P.00-5).
NO : Repair the wiring harness.
Step 6. Voltage measurement at the E-11 door
mirror assembly (RH) connector.
(1) Turn the ignition switch to the ON position.
(2) Rear window defogger switch: ON
(3) Disconnect the connector, and measure at the
wiring harness side.
(4) Voltage between E-11 door mirror assembly
connector terminal No.1 and body earth
OK: System voltage
Q: Is the check result normal?
YES :
Intermittent malfunction (Refer to GROUP
00 − How to Cope with Intermittent
Malfunction P.00-5).
NO : Go to Step 7.
AC304817
Connector: E-11
Harness side
AB
AC304819
Connector: C-112
AB
AC304817
Connector: E-11
Harness side
AB
AC304826
Connector E-11
(harness side)
AB

DOOR MIRROR
EXTERIOR51-43
Step 11. Resistance measurement at the E-02
door mirror assembly (LH) connector.
(1) Disconnect the connector, and measure at the
wiring harness side.
(2) Resistance between E-02 door mirror assembly
connector terminal No.4 and body earth
OK: 2 Ω or less
Q: Is the check result normal?
YES : .
Go to Step 14.
NO : . Go to Step 12.
Step 12. Check the wiring harness between E-02
door mirror assembly (LH) connector terminal
No.4 and body earth.
•Check the earth wires for open circuit.
NOTE:
Prior to the wiring harness inspection, check
intermediate connector C-29 , C-113
and repair if necessary.
Q: Is the check result normal?
YES :
Intermittent malfunction (Refer to GROUP
00 − How to Cope with Intermittent
Malfunction P.00-5).
NO : Repair the wiring harness.
Step 13. Connector check: C-212 junction block
connector
Q: Is the check result normal?
YES :
Go to Step 14.
NO : Repair the defective connector.
AC304818
Connector: E-02
Harness side
AB
AC304827
Connector E-02
(harness side)
AB
AC304818
Connector: E-02
Harness side
AB
AC304820
Connector: C-29
AB
AC304913
21716151718 201912345 623 222425282627981011141213
Connector: C-212
Harness side
AB
Junction block (Front view)

DOOR MIRROR
EXTERIOR51-44
Step 14. Measure the voltage at the E-02 door
mirror assembly (LH) connector.
(1) Turn the ignition switch to the ON position.
(2) Rear window defogger switch: ON
(3) Disconnect the connector, and measure at the
wiring harness side.
(4) Voltage between E-02 door mirror assembly
connector terminal No.1 and body earth
OK: System voltage
Q: Is the check result normal?
YES :
Intermittent malfunction (Refer to GROUP
00 − How to Cope with Intermittent
Malfunction P.00-5).
NO : Go to Step 15.
Step 15. Check the wiring harness between E-02
door mirror assembly (LH) connector terminal
No.1 and C-212 junction block connector
terminal No.3.
•Check the power supply line for open circuit.
NOTE:
Prior to the wiring harness inspection, check
intermediate connector C-29 , C-113
and repair if necessary.
Q: Is the check result normal?
YES :
Intermittent malfunction (Refer to GROUP
00 − How to Cope with Intermittent
Malfunction P.00-5).
NO : Repair the wiring harness.
AC304818
Connector: E-02
Harness side
AB
AC304828
Connector E-02
(harness side)
AB
AC304818
Connector: E-02
Harness side
AB
AC304913
21716151718 201912345 623 222425282627981011141213
Connector: C-212
Harness side
AB
Junction block (Front view)
AC304820
Connector: C-29
AB

DOOR MIRROR
EXTERIOR51-46
REMOVAL SERVICE POINT
<> MIRROR REMOVAL
Push the top of the mirror with your hand to tilt it and
attach the protective tape as shown in the illustration.
Then insert a flat-tipped screwdriver in between the
notch at the rear of the mirror and the pivot plate, and
disengage the bottom of the mirror.
INSTALLATION SERVICE POINT
>>A<< MIRROR INSTALLATION
While supporting the clip position on the underside of
the pivot plate with a flat-tipped screwdriver, press
the clip at the front of the mirror to engage the bottom
of the mirror.
AC00044100007256
Mirror Flat-tipped
screwdriver
Section A – A
Pivot plate
Notch
Protective
tape
A
AA
A
AEAC00044200007258
Mirror Flat-tipped
screwdriver
Section A – A
Pivot plate
A
AA
A
AB

54A-2
COMBINATION METER
ASSEMBLY . . . . . . . . . . . . . . . .
54A-29
SERVICE SPECIFICATIONS. . . . .
54A-29
SEALANT. . . . . . . . . . . . . . . . . . . .54A-29
SPECIAL TOOLS. . . . . . . . . . . . . .54A-29
TROUBLESHOOTING . . . . . . . . . .54A-31
SYMPTOM CHART . . . . . . . . . . . . . . . . 54A-31
SYMPTOM PROCEDURES . . . . . .54A-32
ON-VEHICLE SERVICE. . . . . . . . .54A-60
SPEEDOMETER CHECK . . . . . . . . . . . 54A-60
TACHOMETER CHECK . . . . . . . . . . . . 54A-60
FUEL TANK GAUGE UNIT CHECK . . . 54A-61
ENGINE COOLANT TEMPERATURE GAUGE
UNIT CHECK . . . . . . . . . . . . . . . . . . . . . 54A-61
COMBINATION METER ASSEMBLY54A-63
REMOVAL AND INSTALLATION . . . . . 54A-63
INSPECTION . . . . . . . . . . . . . . . . . . . . . 54A-64
DISASSEMBLY AND REASSEMBLY . . 54A-65
HEADLAMP . . . . . . . . . . . . . . . .54A-66
SERVICE SPECIFICATIONS. . . . .
54A-66
TROUBLESHOOTING . . . . . . . . . .54A-66
ON-VEHICLE SERVICE. . . . . . . . .54A-66
HEADLAMP AIMING . . . . . . . . . . . . . . . 54A-66
LUMINOUS INTENSITY
MEASUREMENT . . . . . . . . . . . . . . . . . . 54A-67
BULB REPLACEMENT . . . . . . . . . . . . . 54A-68
HEADLAMP . . . . . . . . . . . . . . . . . .54A-69
REMOVAL AND INSTALLATION . . . . . 54A-69
HEADLAMP LEVELING SWITCH .54A-70
REMOVAL AND INSTALLATION . . . . . 54A-70
INSPECTION . . . . . . . . . . . . . . . . . . . . . 54A-70
FOG LAMP . . . . . . . . . . . . . . . . 54A-71
SERVICE SPECIFICATION . . . . . .
54A-71
SPECIAL TOOL . . . . . . . . . . . . . . .54A-71
TROUBLESHOOTING . . . . . . . . . .54A-71
ON-VEHICLE SERVICE . . . . . . . . .54A-71
FRONT FOG LAMP AIMING CHECK . . 54A-71
FOG LAMP . . . . . . . . . . . . . . . . . . .54A-73
REMOVAL AND INSTALLATION . . . . . . 54A-73
FOG LAMP SWITCH . . . . . . . . . . .54A-74
REMOVAL AND INSTALLATION . . . . . . 54A-74
INSPECTION . . . . . . . . . . . . . . . . . . . . . 54A-74
REAR FOG LAMP . . . . . . . . . . 54A-75
TROUBLESHOOTING . . . . . . . . . .
54A-75
SPECIAL TOOL . . . . . . . . . . . . . . .54A-75
REAR FOG LAMP . . . . . . . . . . . . .54A-76
REMOVAL AND INSTALLATION . . . . . . 54A-76
REAR FOG LAMP SWITCH . . . . . .54A-76
REMOVAL AND INSTALATION . . . . . . . 54A-76
INSPECTION . . . . . . . . . . . . . . . . . . . . . 54A-76
SIDE TURN-SIGNAL LAMP. . . 54A-77
SPECIAL TOOL . . . . . . . . . . . . . . .
54A-77
SIDE TURN-SIGNAL LAMP . . . . . .54A-77
REMOVAL AND INSTALLATION . . . . . . 54A-77
ROOM LAMP . . . . . . . . . . . . . . 54A-78
TROUBLESHOOTING . . . . . . . . . . . . . . 54A-78
Continued on next page

BATTERY
CHASSIS ELECTRICAL54A-5
BATTERY TESTM1541001200506
BATTERY TESTING PROCEDURE
STEP 1. Check the battery cables.
Remove the negative cable, then the positive cable.
Check for dirty or corroded connections.
Q: Are the battery cables dirty or have corroded
connections?
YES :
Clean the battery cables. Then go to Step 2.
NO : Go to Step 2.
STEP 2. Check the battery post.
Check for loose battery post.
Q: Are the battery post faulty?
YES :
Replace the battery. Then go to Step 4.
NO : Go to Step 3.
STEP 3. Check the battery case and cover.
(1) Remove the hold-downs and shields.
(2) Check for broken/cracked case or cover.
Q: Is the battery case or cover faulty?
YES :
Replace the battery. Then go to Step 4.
NO : Go to Step 4.
STEP 4. Check the open circuit voltage.
(1) Turn headlamps on for 15 seconds.
(2) Turn headlamps off for two minutes to allow
battery positive voltage to stabilize.
(3) Disconnect the battery cables.
(4) Read open circuit voltage.
Q: Is open circuit voltage 12.4 volts or more?
YES :
Go to Step 6.
NO : Go to Step 5.
STEP 5. Charge battery.
Q: Charging the battery?
YES :
Go to Step 6.
NO : Charge the battery at 5 amps for 15 hours.
Then re-test, go to Step 4.
STEP 6. Check the load test.
(1) Connect a load tester to the battery.
(2) Load the battery at the recommended discharge
rate (See LOAD TEST RATE CHART) for 15
seconds.
(3) Read voltage after 15 seconds, then remove
load.
(4) Compare the measured value with the minimum
voltage. (See LOAD TEST CHART.)
Q: Is the voltage higher than minimum voltage?
NO :
Replace the battery. Then go to Step 4.
YES : The battery is normal.
LOAD TEST RATE CHART
LOAD TEST CHARTBattery type 55D23L 75D23L
Charging time when fully discharged h
(5-amp. rated current charging)11 11
Load test (Amps) 260 260
Temperature °C 21 and
above16 10 4
−1−7−12−18
Minimum voltage 9.6 9.5 9.4 9.3 9.1 8.9 8.7 8.5

IGNITION SWITCH
CHASSIS ELECTRICAL54A-9
TROUBLESHOOTING
IGNITION KEY REMINDER BUZZER AND
DOOR LOCK PREVENTION FUNCTION
TROUBLESHOOTING
M1543000701002
The ignition key reminder buzzers are controlled by
the Smart Wiring System (SWS). For
troubleshooting, refer to respective Groups below.
•Not using SWS monitor: GROUP 54B, SWS
Diagnosis P.54B-38.
•Using SWS monitor: GROUP 54C, SWS
Diagnosis P.54C-22.
IMMOBILIZER SYSTEM
TROUBLESHOOTING
DIAGNOSIS CODE CHARTM1543007100417
CAUTION
During diagnosis, a diagnosis code associated
with other system may be set when the ignition
switch is turned on with connector(s)
disconnected. On completion, confirm all
systems for diagnosis code code(s). If diagnosis
code code(s) are set, erase them all.
Use the following chart to develop proper diagnostic
strategy. MB991223
A: MB991219
B: MB991220
C: MB991221
D: MB991222Harness set
A: Test harness
B: LED harness
C: LED harness
adapter
D: ProbeMaking voltage and
resistance measurements
during troubleshooting
A: Connect pin contact
pressure inspection
B: Power circuit inspection
C: Power circuit inspection
D: Commercial tester
connection Tool Number Name Use
MB991223
A
B
C
D
AC
Diagnosis code No. Diagnosis item Reference page
11 Transponder communication system or radio interference
of encrypted codeP.54A-10.
12 Encrypted codes are not the same or are not registered
P.54A-11.

IGNITION SWITCH
CHASSIS ELECTRICAL54A-13
TROUBLESHOOTING HINTS
•Malfunction of the immobilizer-ECU.
•Malfunction of the engine-ECU or
engine-A/T-ECU .
•The wiring harness or connectors may have
loose, corroded, or damaged terminals, or
terminals pushed back in the connector.
DIAGNOSIS PROCEDURE
STEP 1. Check if MUT-II/III can communicate with
the MPI system and if an MPI system diagnosis
code other than P0513 is set.
Q: Can MUT-II/III communicate with the MPI system?
Is an MPI system diagnosis code other than P0513
set?
YES :
Go to Step 2.
NO : Refer to GROUP 13A, MPI Diagnosis
P.13A-15, GROUP 13B, MPI Diagnosis
P.13B-15.
STEP 2. Voltage measurement at
immobilizer-ECU connector C-202-1.
(1) Disconnect immobilizer-ECU connector C-202-1.
(2) Turn the ignition switch to the "ON" position.
(3) Measure the voltage between terminal 1 and
earth.
OK: System voltage
Q: Is the check result normal?
YES :
Go to Step 5.
NO : Go to Step 3.
STEP 3. Connector check: Immobilizer-ECU
connector C-202-1 and engine control relay
connector B-16X
Q: Are immobilizer-ECU connector C-202-1 and
engine control relay connector B-16X in good
condition?
YES :
Go to Step 4.
NO : Repair or replace the damaged
component(s). Confirm that MUT-II/III
communicates normally.AC303806
Connector: C-202-1
Harness side
AF
AC304844AB
Connector C-202-1
(Harness side)
AC303806
Connector: C-202-1
Harness side
AF
AC303796
Connector: B-16X
Harness side
AF

IGNITION SWITCH
CHASSIS ELECTRICAL54A-15
STEP 5. Resistance measurement at
immobilizer-ECU connector C-202-1.
(1) Disconnect immobilizer-ECU connector C-202-1.
(2) Measure the resistance between terminal 4 and
earth.
OK: 2 ohms or less
Q: Is the check result normal?
YES :
Go to Step 8.
NO : Go to Step 6.
STEP 6. Connector check: immobilizer-ECU
connector C-202-1
Q: Is immobilizer-ECU connector C-202-1 in good
condition?
YES :
Go to Step 7.
NO : Repair or replace the damaged
component(s). Confirm that MUT-II/III
communicates normally.
STEP 7. Check the harness wire between
immobilizer-ECU connector C-202-1 (terminal 4)
and earth.
NOTE:
Prior to the wiring harness inspection, check joint
connector C-104 , C-07 drive vehicles>, key reminder switch connector
C-202, and repair if necessary.
AC303806
Connector: C-202-1
Harness side
AF
AC304851AB
Connector 202-1
(Harness side)
AC303806
Connector: C-202-1
Harness side
AF
AC303806
Connector: C-202-1
Harness side
AF
AC303814
Connector: C-07

C-07(GR)
Harness side
AL
AC303804AO
Harness connector: C-104

C-104(GR)
Harness side
AC303806
Connector: C-202
Harness side
AG